Muffler and Filter System
20230220822 · 2023-07-13
Inventors
Cpc classification
F02M35/1211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A muffler for a filter system has a base body with an inlet opening. A fluid guiding rib is externally arranged on the base body so as to guide a fluid to be filtered by the filter system toward the inlet opening of the base body. The fluid guiding rib extends along a first flow direction, wherein the fluid to be filtered passes through the base body along the first flow direction. A filter system with a filter housing and a filter element removably received in the filter housing is provided with such a muffler. The muffler is attached to the filter housing.
Claims
1. A muffler for a filter system, the muffler comprising: a base body comprising an inlet opening; a fluid guiding rib externally arranged on the base body and configured to guide a fluid to be filtered by the filter system toward the inlet opening of the base body; wherein the fluid guiding rib extends along a first flow direction, wherein the fluid to be filtered passes through the base body along the first flow direction.
2. The muffler according to claim 1, wherein the fluid guiding rib guides the fluid to be filtered along a second flow direction, wherein the second flow direction is oriented opposite to the first flow direction.
3. The muffler according to claim 1, wherein the base body is constructed with rotational symmetry in relation to a symmetry axis, and wherein the fluid guiding rib extends along the symmetry axis.
4. The muffler according to claim 3, wherein the inlet opening is rounded by an inlet rounded portion extending circumferentially around the symmetry axis.
5. The muffler according to claim 4, wherein the inlet rounded portion extends out of the inlet opening to an exterior side of the base body.
6. The muffler according to claim 3, wherein the base body comprises a truncated cone-shaped inlet comprising the inlet opening and further comprises a truncated cone-shaped outlet, and wherein the inlet and the outlet are arranged such that the inlet passes via a cross section constriction into the outlet.
7. The muffler according to claim 6, wherein the cross section constriction is rounded by a rounded portion extending circumferentially about the symmetry axis.
8. The muffler according to claim 6, wherein the outlet, viewed along the symmetry axis, is longer than the inlet.
9. The muffler according to claim 3, wherein the fluid guiding rib extends radially away from the symmetry axis in outward direction out of the base body.
10. The muffler according to claim 1, comprising a plurality of said fluid guiding rib arranged uniformly distributed relative to each other about a circumference of the base body.
11. A filter system comprising: a filter housing; a filter element removably received in the filter housing; a muffler according to claim 1, the muffler attached to the filter housing.
12. The filter system according to claim 11, wherein the muffler is connected with form fit to a fluid inlet of the filter housing.
13. The filter system according to claim 11, wherein an intermediate space is provided between the muffler and the filter element.
14. The filter system according to claim 11, wherein the muffler and the filter element are two components separate from each other.
15. The filter system according to claim 11, wherein the muffler is arranged, at least in sections, outside of the filter housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
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[0034]
[0035]
[0036] In the Figures, same or functionally the same elements, if nothing to the contrary is indicated, are provided with the same reference characters.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0037]
[0038] The filter system 1 can also be referred to as filter assembly. The filter system 1 is used preferably as intake air filter for air compressors. Alternatively, the filter system 1 can however be used also as intake air filter for internal combustion engines, for example, in motor vehicles, trucks, construction vehicles, watercraft, rail vehicles, agricultural machines or vehicles, or in aircraft. The filter system 1 can also be used in immobile applications, for example, in the building technology. The filter element 3 is suitable in particular for filtering intake air of an air compressor. Preferably, the filter element 3 is an air filter element.
[0039] The filter element 3 is constructed with rotational symmetry in relation to a center or symmetry axis 4. The filter element 3 comprises a filter medium 5 which is cylinder-shaped. The filter medium 5 is constructed with rotational symmetry in relation to the symmetry axis 4. For example, the filter medium 5 can be of a closed annular shape and can be present in the form of a folded bellows folded in a star shape. The filter medium 5 is thus preferably folded.
[0040] The folded filter medium 5 can be provided with a stabilization ring 6 for stabilization thereof. The stabilization ring 6 can also be referred to as fixation coil. The stabilization ring 6 is, for example, a strip glued onto the filter medium 5 or a glued-on string. The stabilization ring 6 can be an adhesive bead or glue bead or the like, extending circumferentially completely around the symmetry axis 4 about the filter medium 5. In particular, the stabilization ring 6 can comprise a hot melt and/or hot melt-impregnated threads, for example, at least three such threads. The stabilization ring 6 serves for stabilizing the folds of the folded filter medium 5 and to thus keep their distance relative to each other identical. The stabilization ring 6, viewed along the longitudinal direction LR of the filter element 3, is positioned off-center at the filter medium 5.
[0041] In this context, the longitudinal direction LR is oriented along the symmetry axis 4. In the orientation of
[0042] The filter medium 5 is, for example, a filter paper, a filter fabric, a laid filter or a filter nonwoven. In particular, the filter medium 5 can be produced by a spun-bond or melt-blown method or can comprise such a fiber layer applied onto a nonwoven or cellulose support. Furthermore, the filter medium 5 can also be felted or needled. The filter medium 5 can comprise natural fibers, such as cellulose or cotton, or synthetic fibers, for example, of polyester, polyvinyl sulfite or polytetrafluoroethylene. During processing, fibers of the filter medium 5 can be oriented in, at a slant to and/or transversely to or randomly in relation to a machine direction.
[0043] The filter element 3 comprises a first, in particular open, end disk 9 which is provided at the first end face 7 of the filter medium 5. Moreover, the filter element 3 comprises a second, in particular closed, end disk 10 which is provided at the second end face 8 of the filter medium 5. This means the filter medium 5 is positioned between the first end disk 9 and the second end disk 10. The end disks 9, 10 can be manufactured, for example, of a polyurethane material which is in particular cast in casting shells, preferably foamed. The end disks 9, 10 can also be cast onto the filter medium 5. The first end disk 9 is connected to the first end face 7. The second end disk 10 is connected to the second end face 8.
[0044] The first end disk 9 comprises a centrally arranged passage 11. The passage 11 can be an outflow opening of the filter element 3. The first end disk 9 comprises a plate-shaped base section 12 which is connected to the first end face 7 of the filter element 3. The passage 11 passes through the base section 12. The exterior of the base section 12 can be provided with a plurality of grooves or cutouts 13 which are distributed uniformly around the symmetry axis 4.
[0045] Facing away from the first end face 7 of the filter medium 5, a positioning and sealing section 14 of the first end disk 9 extending in an annular shape circumferentially around the symmetry axis 4 extends away from the base section 12. By means of the positioning and sealing section 14, the filter element 3 can be positioned in the filter housing 2 and sealed relative thereto, as will be explained in the following. The passage 11 passes also through the positioning and sealing section 14.
[0046] At the exterior, i.e., facing away from the passage 11, a plurality of positioning recesses 15 are provided at the positioning and sealing section 14 of which only one is provided with a reference character in
[0047] As also shown in
[0048] Beginning at the end surface 16, the seal surface 17 extends along the longitudinal direction LR by a depth t17 into the passage 11. An annular groove or seal groove 18 extending circumferentially in a ring shape about the symmetry axis 4 adjoins the seal surface 17. Beginning at the end surface 16, the seal groove 18 ends at a depth t18 along the longitudinal direction LR. In this context, the depth t18 is smaller than the depth t15. The depth t17 is smaller than the depth t15. Viewed along the longitudinal direction LR, a cylindrical surface 19 extending circumferentially around the symmetry axis 4 adjoins the seal groove 18. Viewed relative to the radial direction R, the seal surface 17 comprises a smaller diameter than the surface 19. The seal surface 17, seal groove 18, and the surface 19 form a seal interface or interface 20 of the filter element 3. The interface 20 can also be referred to as first interface or as filter element interface. The interface 20 is suitable for interacting with the filter housing 2. Beginning at the end surface 16 of the positioning and sealing section 14, the interface 20 comprises a depth t20. The interface 20 can comprise also the positioning recesses 15.
[0049] Now returning to
[0050] The function of the filter element 3 will be explained in the following with the aid of
[0051] Now returning to the filter housing 2, the latter comprises a housing bottom part 24 and a housing top part 25. The housing top part 25 can also be referred to as housing cover. The housing top part 25 can be removed from the housing bottom part 24 for exchanging the filter element 3 and can be again mounted thereon. Between the housing bottom part 24 and the housing top part 25, a seal element, for example, in the form of an O-ring, can be provided. The housing top part 25 can comprise quick connect closures 26 of which in
[0052] By means of the quick connect closures 26, the housing top part 25 can be connected detachably to the housing bottom part 24. For this purpose, engagement sections, for example, in the form of hooks or steps, can be provided at the housing bottom part 24, in which the quick connect closures 26 engage with form fit for connecting the housing top part 25 to the housing bottom part 24. A form fit connection is produced by mutual engagement with each other or engagement from behind of at least two connection partners, presently the quick connect closures 26 and the engagement sections. The housing top part 25 comprises furthermore engagement sections which can interact with the positioning elements 22 of the second end disk 10 of the filter element 3 in such a way that the positioning elements 22 engage with form fit the engagement sections of the housing top part 25. For example, the housing top part 25 is an injection-molded plastic part.
[0053] The housing bottom part 24 is embodied in a cup shape and comprises a cylindrical base section 27 which is constructed with rotational symmetry in relation to the symmetry axis 4. At the end face, the base section 27 is closed by means of a bottom section 28. The base section 27 and the bottom section 28 are constructed as one piece, in particular monolithic as one piece. “One piece” or “one part” means presently that the base section 27 and the bottom section 28 form a common component and are not assembled of different individual components. “Monolithic as one piece” means presently that the base section 27 and the bottom section 28 are manufactured throughout of the same material. For example, the housing bottom part 24 is an injection-molded plastic part.
[0054] The housing bottom part 24 comprises a fluid inlet 29 which is of a tubular configuration. The fluid inlet 29 is constructed with rotational symmetry in relation to a center or symmetry axis 30. The symmetry axis 30 is positioned perpendicularly to the symmetry axis 4. Through the fluid inlet 29, the fluid L to be purified can be supplied at the raw side to the filter element 3. Furthermore, the housing bottom part 24 comprises a fluid outlet 31 which is provided at the bottom section 28. The fluid outlet 31 is tubular and constructed with rotational symmetry in relation to the symmetry axis 4. Through the fluid outlet 31, the purified fluid L can be discharged from the filter element 3.
[0055] The fluid outlet 31 extends, beginning at the bottom section 28 of the housing bottom part 24, outwardly in the direction away from the filter element 3. Furthermore, as an extension of the fluid outlet 31, a tubular interface 33 (
[0056] At the inner side at the interface 33, this means facing away from the interface 20 of the filter element 3, a disturbance contour 34 is provided at the interface 33. The disturbance contour 34 is, for example, embodied as a plurality of grooves extending along the longitudinal direction LR. The disturbance contour 34 prevents that a filter element that does not belong to the filter system 1 can be mounted at the interface 33 which would radially inwardly seal relative to the interface 33.
[0057] The interface 33 extends, as mentioned before, from the bottom section 28 into the interior 32 of the housing bottom part 24. In this context, the interface 33 comprises a cylindrical seal surface 35 which is constructed with rotational symmetry in relation to the symmetry axis 4 and which interacts with the seal surface 17 of the filter element 3. In particular, the seal surfaces 17, 35, viewed in the radial direction R, are radially compressed with each other.
[0058] Viewed along the longitudinal direction LR, a nose or seal rib 36 extending circumferentially in an annular shape about the symmetry axis 4 adjoins the seal surface 35. The seal rib 36 is suitable to engage with form fit the seal groove 18 of the interface 20. Viewed in the longitudinal direction LR, a cylindrical centering surface 37 is provided behind the seal rib 36. The centering surface 37 is suitable to center or to guide the seal surface 17 of the filter element 3 upon installation thereof in the housing bottom part 24 in relation to the symmetry axis 4. Between the surface 19 and centering surface 37, a gap 38, in particular an air gap, is provided.
[0059] As illustrated in
[0060] Viewed from an end surface 40 (
[0061] In the housing bottom part 24, furthermore centering geometries 43 are integrally formed of which in
[0062] The installation of the filter element 3 in the filter housing 2 will be explained in the following with the aid of
[0063] From the position illustrated in
[0064] The filter system 1 comprises furthermore a muffler 45 (
[0065] The base body 47 comprises a truncated cone-shaped inlet 48 as well as an also truncated cone-shaped outlet 49. The inlet 48 and outlet 49 are in fluid communication with each other. The inlet 48 and outlet 49 are arranged such that the truncated cone-shaped geometries are positioned such that between the inlet 48 and outlet 49 a cross section constriction 51 that is rounded by a rounded portion 50 is provided. The inlet 48 is facing away from the fluid inlet 29. The outlet 49 is facing the fluid inlet 29. The inlet 48 and outlet 49 together form thus an hourglass-shaped or trumpet-shaped geometry. The outlet 49 comprises an inflow cross section A of the fluid inlet. The filter medium 5 is provided with inflow via the inflow cross section A.
[0066] At the inlet 48, furthermore an inlet rounded portion 52 is provided which extends circumferentially completely around the symmetry axis 30. The inlet rounded portion 52 extends circumferentially completely around an inlet opening 53 of the base body 47. The base body 47 passes into a tubular fastening section 54. The fastening section 54 can comprise snap hooks 55 by means of which the muffler 45 is connected to the fluid inlet 29 by form fit. Between the fastening section 54 and base body 47, a rib 56 extending circumferentially completely around the symmetry axis 30 can be provided. The rib 56 in this context is arranged perpendicularly to the symmetry axis 30. The rib 56 is received in the fluid inlet 29. The fluid guiding ribs 46 are provided at an exterior side 57 (
[0067] In operation of the filter system 1, the fluid L to be filtered is sucked in around the inlet rounded portion 52 laterally into the inlet opening 53 and thus into the inlet 48, as illustrated in
[0068] The fluid L flows at the exterior at the base body 47 along the fluid guiding ribs 46 in an in particular second flow direction SR2. The flow directions SR1, SR2 are oppositely oriented. The flow direction SR2 is oriented along the radial direction R. The flow direction SR1, on the other hand, is oriented opposite to the radial direction R. The fluid guiding ribs 46 extend also along the flow direction SR2.
[0069] Immediately upstream of the inlet 48, a region 61 is provided in which the fluid L substantially has no movement. This means that the fluid L to be filtered is substantially sucked in only along the fluid guiding ribs 46 in the direction of the inlet rounded portion 52 and around the latter into the inlet 48. The sucked-in fluid L impacts on the filter medium 5, wherein the stabilization ring 6 prevents a movement of folds of the folded filter medium 5. In this context, the stabilization ring 6, viewed along the longitudinal direction LR, is positioned centrally in the inflow cross section A of the fluid inlet 29.
[0070] In particular, the filter medium 5 is protected by means of the stabilization ring 6 from pulsations. In this way, a noise reduction is provided. The stabilization ring 6 in this context is centrally arranged in relation to the muffler 45. This means the symmetry axis 30 extends preferably centrally through the stabilization ring 6. The double cone shape of the inlet 48 and of the outlet 49 provides for noise reduction.
TABLE-US-00001 REFERENCE CHARACTERS 1 filter system 2 filter housing 3 filter element 4 symmetry axis 5 filter medium 6 stabilization ring 7 end face 8 end face 9 end disk 10 end disk 11 passage 12 base section 13 cutout 14 positioning and sealing section 15 positioning recess 16 end surface 17 seal surface 18 seal groove 19 surface 20 interface 21 base section 22 positioning element 23 interior 24 housing bottom part 25 housing top part 26 quick connect closure 27 base section 28 bottom section 29 fluid inlet 30 symmetry axis 31 fluid outlet 32 interior 33 interface 34 disturbance contour 35 seal surface 36 seal rib 37 centering surface 38 gap 39 disturbance geometry 40 end surface 41 end surface 42 end surface 43 centering geometry 44 top edge 45 muffler 46 fluid guiding ribs 47 base body 48 inlet 49 outlet 50 rounded portion 51 cross section constriction 52 inlet rounded portion 53 inlet opening 54 fastening section 55 snap hook 56 rib 57 exterior side 58 outlet opening 59 arrow 60 arrow 61 region A inflow cross section E insertion direction L fluid LR longitudinal direction R radial direction RL clean side7 RO raw side SR1 flow direction SR2 flow direction t15 depth t17 depth t18 depth t20 depth t39 depth