Track system for double butt joint glass T-connections

Abstract

A system and apparatus for construction interior glass partitions in a double butt joint glass T-connection using a generally U-shaped horizontal track profile pre-scored lengthwise with a frangible line to provide for portions of the side walls to be easily cut and removed for insertion of a ninety-degree return track element The system and method make T-connections of double glass partitions economical to fabricate and install.

Claims

1. A method of installing an interior glass partition in a double butt joint glass T-connection comprising: providing a first and second open-topped longitudinal track element each having, in cross section: a horizontal base portion with distal edges disposed along a midline, a longitudinal channel formed in said horizontal base portion and centered on said midline, at each of said distal edges of said horizontal base portion, a longitudinal rail extending upward therefrom, and at least one longitudinal pre-scored frangible line formed in said horizontal base portion, offset from said midline and spanning an entire length of said horizontal base; a longitudinal panel retainer; and a longitudinal cover configured to interlock with said longitudinal panel retainer above said longitudinal panel retainer and abut a converging lip of the longitudinal rail of one distal edge of said horizontal base portion; arranging the first open-topped longitudinal track element in a location of a main wall; arranging the second open-topped longitudinal track element in a location of a return wall at a ninety degree junction with said main wall; marking a width of said second open-topped longitudinal track element on a side of said first open-topped longitudinal track element; cutting said first open-topped longitudinal track element laterally into a rail to said at least one longitudinal pre-scored frangible line; breaking off a frangible section of said first open-topped longitudinal track element; and rearranging said second open-topped longitudinal track element to protrude laterally into said first open-topped longitudinal track element.

2. The method of claim 1, further comprising: arranging said first and second open-topped longitudinal track elements at a lower terminus of said interior glass partition, and repeating the method of claim 1 for corresponding open-topped longitudinal track elements at an upper terminus of said interior glass partition.

3. The method of claim 2, further comprising using said first and second open-topped longitudinal track elements at said lower terminus of said interior glass partition as templates.

4. The method of claim 2, further comprising: inserting a top edge of a pane of said interior glass partition into a space in said open-topped longitudinal track element at said upper terminus of said interior glass partition, said space being formed by outer edges of said longitudinal channel and said longitudinal rails; swinging said pane until a bottom edge of said pane slides between said longitudinal track element at said lower terminus of said interior glass partition and said longitudinal panel retainer.

5. The method of claim 1, further comprising installing two panes of glass in said main wall.

6. The method of claim 1, further comprising installing two panes of glass in said return wall.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Other objects, features, and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments and certain modifications thereof when taken together with the accompanying drawings in which:

(2) FIG. 1 is a perspective view of a glass partition double butt joint glass T-connection.

(3) FIG. 2 is an enlarged cross sectional view of both top and bottom framing members 10.

(4) FIG. 3 is across sectional view of both top and bottom framing members 10.

(5) FIGS. 4-11 are perspective assembly drawings illustrating the assembly sequence of the glass partition double butt joint glass T-connection of FIG. 1.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

(6) The present invention is a track system 2 for double-butt-joint T-connections of glass partitions that provides an elegant aesthetic yet is economical to fabricate, easy to install, and capable of reliable support of heavy and operative glass panels while accommodating variation in floor surface level.

(7) For purposes of definition, a T-joint or T-connection is herein defined as any substantially right-intersection of two glass partitions.

(8) A double-butt-joint T-connection is herein defined as any T-joint in which a double glass return intersects either a single glass front, or a double glass front. Thus, for purposes of the invention the front glass partition can utilize single or double glass while the dividing wall (or return) is typically always double-glass.

(9) With specific reference to FIGS. 2-3, an exemplary embodiment of the system and apparatus of the present invention includes a particular configuration of framing member 10 fabricated in a particular way at the place where a double-butt-joint T-connection is desired.

(10) In practice, both a top main framing member 10 and identical bottom main framing member 10 will be provided, one each at both the lower extremity of a partition wall (typically at the floor) and at the upper extremity of the partition wall (typically at the ceiling). In addition, a top return framing member 10 and identical bottom return framing member 10 will be provided for the double-butt-joint T-connection.

(11) The top framing member 10 may be attached to an overhead portion of the surrounding building structure such as a ceiling, dropped ceiling, bulkhead, joist, beam etc. However, one skilled in the art should understand that the overhead building elements need not be continuous and indeed the partition wall need not be full height. In such case the top framing member 10 may be intermittently attached overhead or minimally attached at both ends to the structure of the surrounding building. The bottom framing member 10 is typically in contact with the floor slab or other floor surface and is preferably mechanically affixed to the floor surface as by screws or the like. However, as with the top framing member 10, the partition wall need not be full height and the bottom framing member may be intermittently attached to a floor surface or other lower structural aspect of the location in which the partition will be installed, such as the top of a half-height wall. The top and bottom framing members 10 are positioned in vertical alignment with one another and trace the horizontal path of the partition wall through and within the space to be divided.

(12) Each glass panel 4A and/or 4B is journaled at top and bottom into a framing member 10. Framing members 10 individually comprise several extruded aluminum interfitting profiles 11-13 each having a particular cross-section, the outermost U-profile 11 being attached to a ceiling or floor as shown in FIG. 2. The framing members 10 may be secured to a supporting structure such as a wall, ceiling or floor by self-tapping screws inserted there through. The framing members 10 each define two vertical cavities into which one or two glass panels 4A, 4B may be seated. In accordance with the invention, pairs of framing members 10 are joined at 90 degree angles to form the double-butt-joint T-connection. The plurality of interfitting profiles 11-13 include U-profile 11, intermediate profile 12, and a cover profile 13. The U-profile 11 is formed as a generally U-shaped cross section open frontally and with a plurality of projecting appendages as will be described. The entire framing member 10 is preferably symmetrically situated about a centerline, and is configured for mounting one glass pane 4A as shown in FIG. 2, or two 4A, 4B as shown in FIG. 3. Each pane of glass 4A, 4B is edge-mounted, a single pane 4A on the front side of the framing member 10 or a double panel 4A, 4B on both sides of the framing member 10 as illustrated (FIG. 3).

(13) The U-profile 11 is defined by a floor having a raised plateau 21 elevated above two opposing recessed pocket sections 24. The plateau 21 may be reinforced by a plurality of longitudinal reinforcing ribs. The two opposing recessed pocket sections 24 are bounded on the outside by raised walls 25. A key aspect of the invention as will be described later is a pair of pre-scored lines 17 defined in the two opposing recessed pocket sections 24 (on either side, inside or outside as a matter of design choice) both running parallel along the entire length of the track 2 in U-profile 11. The pre-scored lines may be formed by extrusion molding as shown near the outer corners, and both provide a fault line for removing frangible portion(s) of the raised walls 25 as will be described. The walls 25 rise substantially flat but each includes converging lips 26 bounding the open-face of U-profile 11. In FIG. 2 a single pane of glass 4A is shown inserted between the junction of the intermediate profile 12, cover profile 13 and wall 25 of U-profile 11 toward the recessed pocket section 24, and in FIG. 3 double panes 4A and 4B are similarly inserted. In either case the track configuration vertically-positions each pane of glass 4A, 48 within the framing member 10.

(14) If desired, a plastic or wood shim/glass support 27 may be provided in troughs 24 of U-profiles 11 to cushion the glass panes 4A, 4B, and this is especially preferred in the bottom-most framing member 10 which endures the weight of the pane(s)4A, 4B.

(15) The intermediate profile 12 is generally in the shape of an H. The legs (portion facing the bottom of U-profile 11) of each H-shaped intermediate profile 12 contain a picked pin 34 cooperating with edges 23 of the bottom of the U-profile 11 to assure a satisfactory snap-lock fixation. The extremities of the legs of the H-shapes formed by each intermediate profile 12 also each contain a flat zone 33, parallel to the plane of the bottom of the U-profile 11 to assure a satisfying support on edges 23. In a similar way, the arms of the intermediate profile 12 each have a flat edge 28 parallel to the plane of the bottom of the U-profile 11 for support.

(16) The cover profile 13 covers the open face of framing member 10 up to the glass panes 4A and/or 4B. Cover profile 13 snap-locks in place via two picked pins 44 intended to cooperate with the outer arms of the intermediate profile 12. In this way, the assembly of the cover profile 13 in approximate emergence with the extremities of the U-profile 11 is made particularly easy because it comes by the simple fitting of the cover profile 13 to the intermediate profile 12. One skilled in the art should understand that interlocking picked pins are purely examples, and that other snap-fit mechanisms are possible, in particular, inverted pins and edges. If panes 4A, 4B are inserted, the cover profile 13 is dimensioned so as not to cover the totality of the opening of the U-profile 11. The raised plateau 21 of U-profile 11 provides a space between the floor/ceiling surface within which a strip of insulation 29 may be inserted and/or adhered.

(17) As seen in FIG. 4, installation or assembly according to the present invention starts by cutting the proper length of the lower framing member 10 and separating the profiles 11-13, then taking the lower U-profile 11 and laying it on the floor of the space to be partitioned in front of the vertical stud, along the path of the desired partition, without fastening it to the floor or to the vertical studs. It is suggested to pencil-mark the position on the floor (or use tape), and then obtain a measurement X from the innermost rib of the vertical stud to the inside of the inner lip 26.

(18) The next in the process of installation or assembly according to the present invention, as seen in FIG. 5, is to cut the proper length X of the return framing member 10 and lay its U-profile 11 on the floor of the space to be partitioned, along the path of the desired partition, at the place where a double-butt-joint T-connection is desired. Again pencil-mark the position on the floor (or use tape). This step will push the main U-profile 1 away a bit, but it should be kept perfectly square by use of a square.

(19) The next step in the process is to use the bottom return U-profile 11 to mark the main U-profile 11 with a sharp pencil and use a square to make full exterior marks along the side of the U-profile (the tracks are sometimes bent a bit, so it is critical to make sure the lines made are squared here).

(20) The next step in the process, as seen in FIG. 6, is to cut laterally into the U-profile 11 at the marks as shown and continue cutting through the sidewall, stopping at the pre-scored line 17 in the recessed pocket section 24. Then, as seen in the inset of FIG. 6, the installer may remove the frangible portion of the raised wall 25 simply by bending and breaking off the portion of the U-profile 11 sidewall 25 at the pre-scored line 17.

(21) Next, repeat the preceding step for the upper U-profile 11, using the lower U-profile 11 as a template. Since the top track and bottom track are supposedly perfectly plumbed, the lower U-profile 11 can be used as a ruler to mark the two tracks on the upper U-profile 11, cut, and remove frangible portion of the raised wall 25 by bending and breaking off the portion of the U-profile 11 sidewall 25 at the pre-scored line 17. If desired, the installer can use a laser level to make sure that everything aligns perfectly and shoot or fasten the bottom and top tracks. Next, place both lower U-profiles 11 as shown in FIG. 7 at 90 degree angles to form the double-butt-joint T-connection. Insert the intermediate profile 12, and plastic or wood shim/glass supports 27 (if using) in troughs 24 of U-profiles 11 to cushion the glass panes 4A, 4B.

(22) Referring back to FIG. 3, the installer installs the glass in the return first, and one or two return glass panes 4A, 4B may be introduced. Each glass pane 4A is installed by inserting its top edge into the trough 24 of top framing member 10, engaged in the trough 24 (with or without contact with shim 27), then swinging the pane 4A until the bottom edge slides between the U-profile 11 and intermediate profile 12 toward the trough 24 of the bottom framing member 10.

(23) Next, if the front glass partition is a single glass pane (the return wall being double glass) then a pair of return wall wideners 12A. 12B are installed. As seen in FIGS. 8-9 return wall wideners 12A, 12B are cut flush to the second rib of U-profile 11 (FIG. 8) and are notched as shown in FIG. 9 so as to straddle the first rib.

(24) If the front glass partition is a double glass pane (the return wall being double glass) then wall wideners 12A, 12B are unnecessary.

(25) Next, the installer installs the main wall glass pane(s) 4A and/or 4B in the same manner.

(26) Finally, as seen in FIG. 10 with the intermediate profiles 12 snap-fit in place and positioned/adhered against the angular wall of intermediate profile 12, the upper cover profiles 13 are lastly snap-fit in place. Note that FIG. 10 represents the final configuration where the front glass wall is double glass with panes 4A and 4B.

(27) FIG. 11 shows the final configuration where the front glass wall is single glass with pane 4A and, as above, intermediate profiles 12 and upper cover profiles 13 in place. In FIG. 11 a ? gap should be left for the glass, and this is aligned with the adjacent trims.

(28) It should now be apparent that the above-described method and apparatus effectively provides a track system and method of installation thereof capable of constructing a reliable double butt joint glass T-connection easily and quickly. Having now fully set forth the preferred embodiment and certain modifications of the concept underlying the present invention, various other embodiments as well as certain variations and modifications of the embodiments herein shown and described will obviously occur to those skilled in the art upon becoming familiar with said underlying concept. It is to be understood, therefore, that the invention may be practiced otherwise than as specifically set forth in the appended claims.