MULTI-FUEL ENGINE FOR AN AIRCRAFT
20230015930 · 2023-01-19
Inventors
Cpc classification
F02C7/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D37/30
PERFORMING OPERATIONS; TRANSPORTING
F02C3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/262
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C9/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D37/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is provided for operating an aircraft system. During this method, an engine is operated using first fuel provided by a first fuel source. A fuel supply for the engine is switched between the first fuel source and a second fuel source, where the switching of the fuel supply includes shutting down the engine during aircraft flight. The engine is operated using second fuel provided by the second fuel source.
Claims
1. A method for operating an aircraft system, comprising: operating an engine using first fuel provided by a first fuel source; switching a fuel supply for the engine between the first fuel source and a second fuel source, the switching of the fuel supply comprising shutting down the engine during aircraft flight; and operating the engine using second fuel provided by the second fuel source.
2. The method of claim 1, wherein the engine is part of an aircraft propulsion system.
3. The method of claim 1, further comprising operating a second engine, the switching of the fuel supply for the engine performed while the second engine is operating.
4. The method of claim 1, wherein the switching of the fuel supply further comprises operating a first flow regulator to stop flow of the first fuel from the first fuel source; and operating a second flow regulator to start flow of the second fuel from the second fuel source.
5. The method of claim 1, wherein the switching of the fuel supply further comprises igniting the second fuel within a combustor of the engine.
6. The method of claim 1, wherein the switching of the fuel supply further comprises purging the first fuel from one or more components of the engine using a purge fluid that is different than the second fuel.
7. The method of claim 6, wherein the purge fluid comprises inert gas.
8. The method of claim 1, wherein the shutting down of the engine comprises extinguishing a flame within a combustor of the engine.
9. The method of claim 1, wherein one of the first fuel or the second fuel comprises gaseous fuel; and the other of the first fuel or the second fuel comprises liquid fuel.
10. The method of claim 1, wherein one of the first fuel or the second fuel comprises non-hydrocarbon fuel; and the other of the first fuel or the second fuel comprises hydrocarbon fuel.
11. The method of claim 1, wherein the first fuel or the second fuel comprises hydrogen fuel.
12. The method of claim 1, wherein the switching of the fuel supply is initiated by an operator.
13. The method of claim 1, wherein the switching of the fuel supply is initiated by a controller.
14. The method of claim 1, wherein the switching of the fuel supply comprises restarting the engine concurrently using the first fuel and the second fuel; and stopping flow of the first fuel following the restarting of the engine.
15. A method for operating an aircraft system, comprising: operating a first engine; operating a second engine using first fuel provided by a first fuel source; switching a fuel supply for the second engine between the first fuel source and a second fuel source while the first engine is operating; and operating the second engine using second fuel provided by the second fuel source.
16. The method of claim 15, wherein the switching of the fuel supply for the second engine is performed while the first engine is operating using the first fuel.
17. The method of claim 15, wherein the switching of the fuel supply for the second engine comprises shutting down the second engine during aircraft flight.
18. A system for an aircraft, comprising: an engine comprising a combustion section; and a fuel system for the engine including a first fuel source and a second fuel source, the fuel system configured to direct first fuel from the first fuel source to the combustion section for combustion; switch a fuel supply for the engine from the first fuel source to the second fuel source while the engine is shut down during flight of the aircraft; and direct second fuel from the second fuel source to the combustion section for combustion.
19. The system of claim 18, wherein the fuel system further includes a purge fluid source; and the fuel system is further configured to purge at least some of the first fuel using purge fluid from the purge fluid source.
20. The system of claim 18, further comprising: a second engine; the fuel system configured to switch the fuel supply for the engine while the second engine provides forward thrust for the aircraft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033]
[0034] For ease of description, the engine is described below as a gas turbine engine. This turbine engine may be configured as a turbofan turbine engine, a turbojet turbine engine, a turboprop turbine engine or a turboshaft turbine engine. The present disclosure, however, is not limited to the foregoing exemplary turbine engines. Furthermore, the present disclosure is not limited to turbine engine applications. For example, the engine may alternatively be configured as an internal combustion (IC) engine such as a piston engine or a rotary engine.
[0035] The fuel supply 22 is configured as a multi-fuel supply; e.g., a dual-fuel supply. The fuel supply 22 of
[0036] The first fuel source 30A is configured to provide first fuel to the fuel system 26 and the engine. The first fuel source 30A may also be configured to contain and hold a quantity of the first fuel prior to, during and/or after engine operation. The first fuel source 30A, for example, may be configured as a first fuel reservoir such as a container; e.g., a tank, a cylinder, a pressure vessel, a bladder, etc. The first fuel source 30A of
[0037] The second fuel source 30B is configured to provide second fuel to the fuel system 26 and the engine. The second fuel source 30B may also be configured to contain and hold a quantity of the second fuel prior to, during and/or after engine operation. The second fuel source 30B, for example, may be configured as a second fuel reservoir such as a container; e.g., a tank, a cylinder, a pressure vessel, a bladder, etc. The second fuel source 30B of
[0038] The combustion section 24 is configured to facilitate combustion within the engine. The combustion section 24 of
[0039] The fuel system 26 is configured to selectively deliver the first fuel from the first fuel source 30A and the second fuel from the second fuel source 30B to the combustion section 24 during aircraft system operation/aircraft operation. The fuel system 26 is also configured to switch the fuel supply 22 for the engine between the first fuel source 30A and the second fuel source 30B during aircraft system operation/aircraft operation. The fuel system 26 of
[0040] The first fuel circuit 42A includes at least one first flow passage 44A. This first flow passage 44A of
[0041] The first flow passage 44A may be formed by one or more fuel conduits; e.g., pipes, hoses, etc. The first flow passage 44A may also or alternatively be formed by one or more internal volumes (e.g., passages, cavities, spaced, bores, etc.) within and/or through one or more other components of the fuel system 26/the engine. The first flow passage 44A of
[0042] The upstream first fuel conduit 46A extends between and is fluidly coupled to the first fuel source outlet 32A and an inlet 52A of the first flow regulator 50A. The downstream first fuel conduit 48A extends between and is fluidly coupled to an outlet 54A of the first flow regulator 50A and the first fuel injector inlet 40A.
[0043] The first flow regulator 50A is configured to regulate flow of the first fuel through the first fuel circuit 42A. The first flow regulator 50A, for example, may be configured as or otherwise include a first fuel pump 56A and/or a first fuel valve 58A (e.g., a shutoff valve, a flow control valve, etc.). The first flow regulator 50A may thereby regulate the flow of the first fuel from the first fuel source 30A to the first fuel injector 34A.
[0044] For ease of description, the first fuel circuit 42A is described above and shown in
[0045] Referring to
[0046] The second flow passage 44B may be formed by one or more fuel conduits; e.g., pipes, hoses, etc. The second flow passage 44B may also or alternatively be formed by one or more internal volumes (e.g., passages, cavities, spaced, bores, etc.) within and/or through one or more other components of the fuel system 26/the engine. The second flow passage 44B of
[0047] The upstream second fuel conduit 46B extends between and is fluidly coupled to the second fuel source outlet 32B and an inlet 52B of the second flow regulator 50B. The downstream second fuel conduit 48B extends between and is fluidly coupled to an outlet 54B of the second flow regulator 50B and the second fuel injector inlet 40B.
[0048] The second flow regulator 50B is configured to regulate flow of the second fuel through the second fuel circuit 42B. The second flow regulator 50B, for example, may be configured as or otherwise include a second fuel pump 56B and/or a second fuel valve 58B (e.g., a shutoff valve, a flow control valve, etc.). The second flow regulator 50B may thereby regulate the flow of the second fuel from the second fuel source 30B to the second fuel injector 34B.
[0049] For ease of description, the second fuel circuit 42B is described above and shown in
[0050] Referring to
[0051] The controller 28 may be configured as an onboard engine controller; e.g., an electronic engine controller (EEC), an electronic control unit (ECU), a full-authority digital engine controller (FADEC), etc. The controller 28 may be implemented with a combination of hardware and software. The hardware may include memory 64 and at least one processing device 66, which processing device 66 may include one or more single-core and/or multi-core processors. The hardware may also or alternatively include analog and/or digital circuitry other than that described above.
[0052] The memory 64 is configured to store software (e.g., program instructions) for execution by the processing device 66, which software execution may control and/or facilitate performance of one or more operations such as those described in the methods below. The memory 64 may be a non-transitory computer readable medium. For example, the memory 64 may be configured as or include a volatile memory and/or a nonvolatile memory. Examples of a volatile memory may include a random access memory (RAM) such as a dynamic random access memory (DRAM), a static random access memory (SRAM), a synchronous dynamic random access memory (SDRAM), a video random access memory (VRAM), etc. Examples of a nonvolatile memory may include a read only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), a computer hard drive, etc.
[0053]
[0054] The non-hydrocarbon fuel (e.g., the first fuel) may be hydrogen fuel. The first fuel, for example, may be stored in the first fuel source 30A (e.g., a reservoir) as liquid hydrogen or a mixture of liquid hydrogen and hydrogen gas. At least some or all of the liquid hydrogen may subsequently by vaporized within the first fuel circuit 42A (e.g., via a vaporizer; not shown) to provide hydrogen gas (e.g., H.sub.2 gas) to the first fuel injector 34A. The first fuel injector 34A may also or alternatively be configured as a vaporizer. The first fuel injector 34A, for example, may be configured to vaporize at least some or all of the liquid hydrogen prior to or while providing the hydrogen fuel for mixing with the air. Alternatively, the hydrogen fuel may be stored as substantially hydrogen gas within the first fuel source 30A. In such embodiments, the first fuel pump 56A may be omitted where a pressure of the hydrogen (H.sub.2) gas stored in the first fuel source 30A is greater than pressure within the combustion chamber 38. Of course, various other types of gaseous and liquid non-hydrocarbon fuels are known in the art, and the present disclosure is not limited to any particular ones thereof.
[0055] The hydrocarbon fuel (e.g., the second fuel) may be kerosene or jet fuel. Of course, various other types of gaseous and liquid hydrocarbon fuels are known in the art, and the present disclosure is not limited to any particular ones thereof.
[0056] In step 302, the engine is operated using (e.g., only) the first fuel. The controller 28 of
[0057] The first fuel injector 34A may inject the first fuel for mixing with (e.g., compressed) air. The first fuel injector 34A of
[0058] In step 304, the fuel supply 22 for the engine is switched. The fuel system 26, for example, may cease providing the first fuel to the first fuel injector 34A and then (e.g., subsequently) start providing the second fuel to the second fuel injector 34B. The controller 28 of
[0059] Following or during the engine/combustion section shut down, the controller 28 may signal the second flow regulator 50B to direct the second fuel from the second fuel source 30B, through the second fuel circuit 42B and its fuel conduits 46B and 48B, to the second fuel injector 34B. For example, where the second flow regulator 50B includes the second fuel pump 56B, the second fuel pump 56B may draw the second fuel out of the second fuel source 30B through the upstream second fuel conduit 46B and then pump that second fuel through the downstream second fuel conduit 48B to the second fuel injector 34B. Where the second flow regulator 50B also or alternatively includes the second fuel valve 58B, the second fuel valve 58B may be opened such that the second fuel may pass through the second flow regulator 50B as it flows from the second fuel source 30B to the second fuel injector 34B. The opening through the second fuel valve 58B may be adjusted (e.g., opened more or closed more) to meter a flowrate of the second fuel to the second fuel injector 34B.
[0060] The second fuel injector 34B may begin to inject the second fuel for mixing with (e.g., compressed) air. The second fuel injector 34B of
[0061] The switching step 304 may be performed over a relatively short duration. For example, the switching step 304 may be performed within seconds to a couple of minutes depending on specifics of the engine and its fuel system 26. The engine rotating assemblies may therefore continue to rotate during the temporary flame out/shut down. One or more compressors of the engine may therefore continue to direct compressed air to the combustor 36 and its combustion chamber 38 which may facilitate quicker restarting of the engine/reigniting of the combustor 36.
[0062] In step 306, the engine is operated using (e.g., only) the second fuel. The controller 28 of
[0063] The method 300 and its steps may be performed during aircraft operation. The method 300 and its steps, for example, may facilitate switching fuels during aircraft flight. The aircraft and its pilot(s) may therefore switch between fuels based on geographic location, flight status, flight conditions, fuel status and/or various other parameters on-the-fly.
[0064] When the method 300 is performed during aircraft flight, at least one other aircraft engine (e.g., for a dual engine aircraft) may continue to be operated while the engine is shutdown during the switching step 304. The aircraft may thereby continue to receive uninterrupted thrust while switching the fuel supply 22 for the engine. Of course, following performance of the method 300 for the engine to switch fuel, the same or a similar method may subsequently be performed for the other engine(s) to facilitate switching its fuel source. Each aircraft propulsion system engine for the aircraft may thereby be switched from the first fuel to the second fuel, or vice versa, in a staggered fashion.
[0065] The switching step 304 may be initiated (e.g., manually) by an aircraft operator; e.g., a pilot. Alternatively, the switching step 304 may be initiated (e.g., automatically) by the controller 28 based on, for example, one or more parameters. Examples of such parameters include, but are not limited to, environmental conditions, aircraft performance requirements, aircraft altitude, etc. Where the switching step 304 is initiated by the controller 28, the aircraft operator may have (or may not have) a manual override to initiate or prevent initiation of the switching step 304.
[0066] The method 300 is described above for switching from the first fuel to the second fuel. This method 300, of course, may also or alternatively be performed to switch from the second fuel to the first fuel. For example, in step 302, the engine may be operated using the second fuel. In the step 304, the fuel supply 22 may be switched from the second fuel source 30B to the first fuel source 30A. In the step 306, the engine may be operated using the first fuel.
[0067] In some embodiments, referring to
[0068] In some embodiments, referring to
[0069] The fuel system 26 of
[0070] The purge system 74 of
[0071] The switching step 304 may be performed (e.g., only) using one of the fuels at a time as described above. Alternatively, the switching step 304 may be performed where both the first fuel and the second fuel are concurrently delivered to the combustion chamber 38. Providing both fuels may facilitate restarting the engine/reigniting the combustor 36 where, for example, one of the fuels is difficult to initially ignite at a low power (e.g., a restart) condition. For example, where the second fuel is the hydrogen fuel (or where the switching occurs from the second fuel source 30B to the first fuel source 30A), a small flow of the first fuel (e.g., the hydrocarbon fuel) may be delivered to the combustion chamber 38 to provide a stable flame for igniting the second fuel. However, following engine restart, the flow of the first fuel may be terminated and the engine may (e.g., only) run off of the second fuel. Alternatively, the engine may be throttled down to idle for the fuel supply 22 switch rather than shut off the engine and then restart with both fuels. In other words, the first fuel may continue to flow to the combustor 36 while the second fuel is being initially delivered and ignited.
[0072] When using both fuels during the switching step 304, the controller 28 of
[0073] As described above, the aircraft may include more than one of the engines. The aircraft system 20 of
[0074] If a fault occurs during the switching step 304, the aircraft system 20 may default to the previous fuel source (or to the more stable/reliable fuel source). For example, if a fault occurs while the fuel supply 22 to a respective engine is being switched from the second fuel source 30B to the first fuel source 30A (e.g., where the first fuel is the non-hydrocarbon fuel and the second fuel is the hydrocarbon fuel), the controller 28 may signal the fuel regulators 50 to stop and/or reverse the switch such that the engine 84 continues to operate using the second fuel. Examples of the fault include, but are not limited to: a fuel valve tracking fault; an open circuit fault; a closed circuit fault; a relatively high ITT; a relatively high N1; and a relatively high N2. A notice of such a fault(s) may be provided to the aircraft operator via, for example, an indicator device. Examples of an indicator device include, but are not limited to, a light, a gauge, a screen, a speaker, an alarm, a bell, etc.
[0075]
[0076] The fan section 94 includes a fan rotor 100. The compressor section 96 includes a compressor rotor 101. The turbine section 98 includes a high pressure turbine (HPT) rotor 102 and a low pressure turbine (LPT) rotor 103, where the LPT rotor 103 is configured as a power turbine rotor. Each of these rotors 100-103 includes a plurality of rotor blades arranged circumferentially around and connected to one or more respective rotor disks.
[0077] The fan rotor 100 is connected to the LPT rotor 103 through a low speed shaft 106. The compressor rotor 101 is connected to the HPT rotor 102 through a high speed shaft 108. The low speed shaft 106 extends through a bore of the high speed shaft 108 between the fan rotor 100 and the LPT rotor 103.
[0078] During operation, air enters the turbine engine through the airflow inlet 90. This air is directed through the fan section 94 and into a core flowpath 110 and a bypass flowpath 112. The core flowpath 110 extends sequentially through the engine sections 96, 24 and 98; e.g., an engine core. The air within the core flowpath 110 may be referred to as “core air”. The bypass flowpath 112 extends through a bypass duct, which bypasses the engine core. The air within the bypass flowpath 112 may be referred to as “bypass air”.
[0079] The core air is compressed by the compressor rotor 101 and directed into the (e.g., annular) combustion chamber 38 of the (e.g., annular) combustor 36 in the combustion section 24. Fuel is injected into the combustion chamber 38 via one or more of the fuel injectors 34 and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited and combustion products thereof flow through and sequentially cause the HPT rotor 102 and the LPT rotor 103 to rotate. The rotation of the HPT rotor 102 drives rotation of the compressor rotor 101 and, thus, compression of air received from an inlet into the core flowpath 110. The rotation of the LPT rotor 103 drives rotation of the fan rotor 100, which propels bypass air through and out of the bypass flowpath 112. The propulsion of the bypass air may account for a significant portion (e.g., a majority) of thrust generated by the turbine engine.
[0080] The aircraft system 20 may be configured with various turbine engines other than the one described above. The aircraft system 20, for example, may be configured with a geared turbine engine where a gear train connects one or more shafts to one or more rotors in a fan section, a compressor section and/or any other engine section. Alternatively, the aircraft system 20 may be configured with a turbine engine configured without a gear train. The aircraft system 20 may be configured with a geared or non-geared turbine engine configured with a single spool, with two spools (e.g., see
[0081] While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.