Piezocatalysis using piezoelectric polymers
11932558 ยท 2024-03-19
Assignee
Inventors
- William B. Euler (Narragansett, RI, US)
- Angela Thach (Lawrence, MA, US)
- Lasanthi Sumathirathne (Anuradhapura, LK)
- Benjamin B. Cromwell (Stoughton, MA, US)
- Mara Dubnicka (Plantsville, CT, US)
Cpc classification
C02F2201/46115
CHEMISTRY; METALLURGY
C25B11/095
CHEMISTRY; METALLURGY
International classification
C02F1/467
CHEMISTRY; METALLURGY
C25B11/095
CHEMISTRY; METALLURGY
Abstract
A piezoelectric polymer used as a piezocatalyst, and methods of manufacture and use therefor. A preferred piezoelectric polymer is poly(vinylidene difluoride) (PVDF) due to its piezoelectric response and good flexibility. The polymer can be doped with a metal, metal salt, metal carbonyl, metal oxide such as ZnO, Co.sub.2O.sub.3, or TiO.sub.2, or ion such as Cr.sup.3+, Co.sup.2+, or Zn.sup.2+. The dopant can be chosen so that when the polymer is PVDF the dopant increases the amount of ?-phase PVDF and/or ?-phase PVDF relative to ?-phase PVDF, thereby increasing the piezocatalytic response of the polymer. The compound to be decomposed can be adsorbed on the surface of the piezoelectric polymer. Applications include wastewater treatment, CO.sub.2 capture and reduction, hydroformylation, water splitting, and ammonia synthesis.
Claims
1. A piezocatalyst comprising a piezoelectric polymer, wherein the piezoelectric polymer comprises a compound to be decomposed, the compound adsorbed on a surface of the piezoelectric polymer.
2. The piezocatalyst of claim 1 wherein the piezoelectric polymer comprises poly(vinylidene difluoride) (PVDF).
3. The piezocatalyst of claim 1 wherein the piezoelectric polymer comprises a copolymer of PVDF and poly(trifluoroethylene), a co-polymer of 1,1-difluoroethylene and trifluoroethylene, a copolymer of 1,2-difluoroethylene and 1,1,2-trifluoroethylene, or a copolymer of 1,2-difluoroethylene and tetrafluoroethylene.
4. The piezocatalyst of claim 1 wherein the piezoelectric polymer comprises a dopant.
5. The piezocatalyst of claim 4 wherein the dopant is a metal.
6. The piezocatalyst of claim 5 wherein the metal comprises Cu, Zn, Co, Rh, or Cr.
7. The piezocatalyst of claim 5 wherein the metal was derived from a metal nitrate hydrate.
8. The piezocatalyst of claim 5 wherein the piezoelectric polymer comprises 5 mole % of the metal dopant.
9. The piezocatalyst of claim 5 wherein the metal dopant is an ion.
10. The piezocatalyst of claim 9 wherein the ion comprises Cr.sup.3+, Co.sup.2+, or Zn.sup.2+.
11. The piezocatalyst of claim 9 wherein the piezoelectric polymer comprises PVDF and the metal ion dopant increases the amount of ?-phase PVDF and/or ?-phase PVDF relative to ?-phase PVDF.
12. The piezocatalyst of claim 4 wherein the dopant is a metal oxide.
13. The piezocatalyst of claim 12 wherein dopant comprises ZnO, Co.sub.2O.sub.3, or TiO.sub.2.
14. The piezocatalyst of claim 4 wherein the dopant comprises a metal salt or a metal carbonyl.
15. The piezocatalyst of claim 1 wherein the piezoelectric polymer comprises a film having a thickness greater than or equal to about 250 nm.
16. The piezocatalyst of claim 15 wherein the piezoelectric polymer comprises a film having a thickness greater than or equal to about 500 nm.
17. The piezocatalyst of claim 16 wherein the piezoelectric polymer comprises a film having a thickness greater than or equal to about 750 nm.
18. The piezocatalyst of claim 1 wherein the compound comprises a CN bond.
19. The piezocatalyst of claim 1 wherein the compound comprises a dye.
20. The piezocatalyst of claim 19 wherein the dye comprises rhodamine.
21. The piezocatalyst of claim 20 wherein the rhodamine comprises Rhodamine B.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated into and form a part of the specification, illustrate the practice of embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating certain embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(16) Piezocatalysis is an electrochemical process where a surface potential is created by the piezoelectric transduction of mechanical motion, which can then be used in further processes. For a one-dimensional material of width l, the piezoelectric polarization induces an electric field across the membrane given by
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where T is the stress placed across the membrane, dis the piezoelectric tensor component, ?.sub.0 is the permittivity in a vacuum, and ?.sub.r is the relative permittivity of the membrane. From Equation [1], the key materials property for generating a piezoelectric voltage is the ratio of dl ?.sub.r. In traditional ceramic piezoelectrics, such as BaTiO.sub.3, d is approximately 190 pC/N and ?.sub.r is approximately 8900, making dV& approximately 190/8900=0.021 pC/N. For poly(vinylidene difluoride) (PVDF), a well-known, relatively inexpensive piezoelectric polymer, the piezoelectric coupling is approximately 10 pC/N, which is almost 20? less than that of the ceramic. This is why polymers have not to date been used, or even considered as good candidates, for piezocatalysis. However, for PVDF ?.sub.r is approximately 10, so dl ?.sub.r is approximately 10/10=1 pC/N. This unexpected result suggests that PVDF will be significantly more effective than barium titanate in generating a voltage that can be used for catalysis. Furthermore, since PVDF is a soft material and can be cast into thin membranes, it is potentially more deformable than a ceramic. Consider a typical thin film of PVDF that is 1 ?m thick. A deformation of 1% (i.e., a strain of s=0.01, easily attained for a polymer) gives a stress of T=Ys=(2.7?10.sup.9 N/m.sup.2)(0.01)=2.7?10.sup.7 N/m.sup.2, where Y=2.7?10.sup.9 N/m.sup.2 is the Young's modulus for PVDF. Then, the piezoelectric voltage generated is estimated to be, approximately, V=(1?10.sup.?6 m)(2.7?10.sup.7 N/m.sup.2)(10?10.sup.?12C/N)/(8.85?10.sup.?12 C.sup.2J.sup.?1m.sup.?1)(10)=3 V. This is sufficient voltage to affect most electron transfer reactions and is comparable to the voltages measured for MgO doped P(VDF-TrFe) co-polymer.
(18) Polymers such as PVDF can be cast into flexible membranes, which can then be used in a number of environments in which ceramic components might be unusable. PVDF-based piezocatalysts can be activated by ultrasound or other sources of mechanical motion. Heterogeneous catalysts can be added to the base system for specific reactions or specific products. In embodiments of the present invention, as detailed in the Examples below, PVDF and related polymers are used to decompose rhodamine B (RhB) with various dopants, preferably using a common ultrasonic cleaner as the source of the mechanical motion. The rate constants for the decomposition can depend on the fraction of piezoelectric phase in the polymer thin film and with the thickness of the film. The piezoelectric field at the surface of the polymer film may induce hemolytic scission of a CN bond in the RhB, which then reacts with water to form products. Because PVDF exhibits chemical resistance, having stability with respect to acids, nonpolar solvents, and oxidation/reduction, it is expected that PVDF substrates will be good supports for catalysts.
(19) Zinc oxide is a known catalyst for the reduction of organic compounds. Thus, in one embodiment of the present invention, ZnO is added to PVDF. This can be done either as a dopant in the bulk of the polymer or as a thin (e.g. a few 100 nm or less) layer on the surface of the metal-doped PVDF. In other embodiments, other piezoelectric polymers may be used, for example the co-polymer of PVDF and poly(trifluoroethylene): (CH.sub.2CF.sub.2).sub.x(CHFCF.sub.2).sub.y. The ground state of this co-polymer is piezoelectric but it is extremely expensive. In some embodiments the optional addition of photocatalysts means that coupling light with the mechanical energy source will result in a further reduction of fossil fuel energy sources.
(20) Other Applications
(21) Applications for the present invention include any electron transfer reaction, fibers in clothing so that the garment becomes self-cleaning or self-decontaminating by the motion of the wearer, VOC treatment using wind, petroleum cracking, polymerizations, wound decontamination, and reduction of energy requirements for N.sub.2 fixation. Other applications, described in more detail, are as follows.
(22) Wastewater Treatment
(23) The presence of over-the-counter drugs in wastewater has been a growing problem. Inexpensive piezocatalysts based on PVDF in accordance with the present invention can be added to waste streams. The motion of the waste stream can activate the catalyst to slowly decompose the organic molecules over time. PVDF doped with simple metal ions will be cost effective and, as demonstrated for RhB, can decompose organic molecules.
(24) About 20% of homes in the United States use septic systems. Internationally, this is likely an even higher number, especially in developing countries. Onsite wastewater treatment to remove pharmaceuticals, detergents, or other organic toxins is rarely performed. Yet these contaminants have the potential to lead to significant health problems or have adverse environmental impact.
(25) Using PVDF membranes with appropriate catalysts to decompose the organic materials would be a cost-effective method to reduce the concentration of contaminants. Piezocatalysis requires mechanical deformation of the membrane to generate the piezoelectric potential, which could be accomplished by placing the active membrane in the water flow. Owing to the high piezoelectric coefficient of ?-phase PVDF, the motion of the fluid across the membrane would be sufficient to develop a potential of about 1-1.5 V, which would be sufficient to decompose most household organic wastes.
(26) Table 1 shows the structures and some of the relevant properties of some common over-the-counter drugs found in wastewater streams. This set of target molecules span a variety of potentials, from about 0.7 V to about 1.8 V (vs Ag/AgCl), which will help assess the range of the piezocatalysis. The concentration ranges for these molecules in water covers several orders of magnitude, from about 10.sup.?9 M to about 10.sup.?5 M. The chemical structures of the target materials vary considerably as well. Ibuprofen and salicylic acid have carboxylic acid groups that are possible reduction sites. The tertiary amine is the site most susceptible to electron transfer in diphenhydramine.
(27) TABLE-US-00001 TABLE 1 Target Compounds Waste stream concentration E? (V vs. Compound Structure (?g/L, M) Ag/AgCl) Acetaminophen C.sub.8H.sub.9NO.sub.2
CO.sub.2 Capture and Reduction
(28) The reduction of CO.sub.2 at low cost is an extremely important goal. There is nearly universal concern about climate change. Although there are a number of possible contributors to this environmental problem, rising levels in the atmosphere of carbon dioxide, a greenhouse gas, is certainly an important source. Thus, removing CO.sub.2 from the atmosphere is an important objective. Ideally, this capture would reduce the carbon dioxide to a useful product that could be used productively. Ideally, these reductions would be to useful chemical feedstocks. Table 2 shows that the reduction of CO.sub.2 can be slightly thermodynamically favorable. Other known catalysts for CO.sub.2 reduction that can be incorporated into the PVDF membranes include Co.sub.2O.sub.3, TiO.sub.2, and Cu. Whether or not piezocatalysis can lead to selective product formation is unknown. However, it may be possible to tune the product distribution based on the ultrasonication power. Since the piezoelectric potential depends on the film thickness and the applied strain, it may be that the reactivity can be controlled.
(29) TABLE-US-00002 TABLE 2 Standard reduction potentials for CO.sub.2 Reaction E? vs NHE (V) CO.sub.2(g) + 4 H.sup.+(aq) + 4 e.sup.? .fwdarw. C(s) + 2 H.sub.2O(I) +0.210 CO.sub.2(g) + 6 H.sup.+(aq) + 6 e.sup.? .fwdarw. CH.sub.3OH(I) + +0.016 H.sub.2O(I) CO.sub.2(g) + 8 H.sup.+(aq) + 8 e.sup.? .fwdarw. CH.sub.4(g) + +0.169 2 H.sub.2O(I) 2 CO.sub.2(g) + 12 H.sup.+(aq) + 12 e.sup.? .fwdarw. +0.064 CH.sub.2CH.sub.2(g) + 4 H.sub.2O(I) 2 CO.sub.2(g) + 12 H.sup.+(aq) + 12 e.sup.? .fwdarw. +0.084 CH.sub.3CH.sub.2OH(I) + 3 H.sub.2O(I)
(30) Ni/Zn/ZnO has been used with aqueous bicarbonate ions to generate formate ions:
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(32) The formate product is easily converted to other chemical feedstocks. The reductant in this reaction, Zn, is inexpensive and, conveniently, the oxidized product (ZnO) can be recycled as the catalyst. The reaction is optimized at about 200? C., so is energetically expensive. Incorporating the Ni/ZnO catalyst into the PVDF, followed by coating the surface of the polymer with islands of Zn, would give a catalyst system that could be used to reduce CO.sub.2. Known catalysts for CO.sub.2 reduction that can be easily incorporated into the PVDF membranes include ZnO, Co.sub.2O.sub.3, TiO.sub.2, and Cu.
(33) Hydroformylation
(34) Hydroformylation is the process of reacting an alkene with a mixture of dihydrogen and carbon monoxide (also known as syngas) to produce an aldehyde, as shown in
(35) Water Splitting
(36) Under standard acidic conditions the potential to split water into dihydrogen and dioxygen is 1.23 V. (At neutral pH this potential drops to 1.12 V.) In addition, on most surfaces there is an additional potential required to initiate the reaction called the overpotential, which is typically on the order of 0.4 V. Further, the typical catalyst is an expensive metal such as platinum. The PVDF piezocatalyst system is predicted to be able to generate a potential as high as 3 V, so splitting water is a possibility. The key is to find a catalyst that can reduce the overpotential so that the reaction runs at a reasonable rate. A catalyst that drops the overpotential (at a fluorinated tin oxide electrode) to 0.310 V has been demonstrated. H.sub.2 is used industrially in a wide variety of processes, with estimates of as much as 70 million tons of H.sub.2 per year. Currently most H.sub.2 is generated by steam reforming of methane, which has CO.sub.2 as a byproduct. Using the PVDF piezocatalyst coupled with sonication would reduce the energy needs and thus costs to generate H.sub.2.
(37) Ammonia Synthesis
(38) Ammonia is one of the largest produced chemicals in the modern economy, with annual production exceeding 100 million tons. Much of the ammonia is used in fertilizers, so is critical for maintaining sufficient food for the growing population. Industrially, ammonia is typically produced by the Haber process, which uses an iron catalyst to reduce dinitrogen with dihydrogen:
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(40) The typical operating conditions for the Haber process are 400-500? C. and 150-250 atm, which is energy intensive. Despite the harsh conditions required for dinitrogen reduction, the reaction is both exothermic (?.sub.rH?=?92.2 kJ.Math.mol.sup.?1) and exogonic (?.sub.rG?=?33.0 kJ.Math.mol.sup.?1) at room temperature. The rate determining step is breaking the N.sub.2 triple bond, which is the role of the catalyst. With an optimal catalyst, for example Fe nanoparticles, using the PVDF piezocatalyst with sonication can enormously reduce the energy costs for ammonia production, and perhaps enable production at or close to room temperature and pressure.
EXAMPLES
(41) PVDF, M.sub.w approximately 534,000, was obtained from Sigma-Aldrich and used as received. The co-polymers, [CH.sub.2CF.sub.2).sub.0.72(CHFCF.sub.2).sub.0.28].sub.n and [CH.sub.2CF.sub.2).sub.0.65(CHFCF.sub.2).sub.0.35].sub.n were gifts from the Naval Underwater Warfare Center (Newport, RI). Rhodamine B was obtained from Exciton and was used without further purification. Zn(NO.sub.3).sub.2.6H.sub.2O, Cr(NO.sub.3).sub.3.9H.sub.2O and Co(NO.sub.3).sub.2.6H.sub.2O were obtained from Acros Organics and used without further purification. RhB solutions were made in deionized water with a concentration of 1.0?10.sup.?5 M. Polymer solutions were using a solvent of 9/1 (v/v) acetone/N,N-dimethylformamide and a concentration of 1%, 3%, 5% (w/v) followed by sonication until the solution was clear. For metal-doped polymers, the PVDF solution was mixed with the metal nitrate hydrate. A Branson model 3510R-DTH ultrasonic cleaning bath (100 W) was used to generate the mechanical motion in the polymer films. IR spectra were measured using a Perkin-Elmer Spectrum 100 instrument using 4 scans and 4 cm.sup.?1 resolution. Absorbance spectra were measured on a Perkin-Elmer 1050 UV-vis-NIR spectrometer with 1 nm resolution in a 1 cm cuvette. Polymer films were formed by spin-coating the polymer solution onto a polycarbonate slide using a Laurel Technologies spin-coater at room temperature (22? C.) under a nitrogen atmosphere with a rotation rate of 1200 rpm. Film thicknesses were measured using a Filmetrics F40 Thin Film Analyzer. To measure the decomposition rates, the polymer coated slide was placed in a glass cuvette (out of the light path of the spectrometer) containing the RhB solution. The spectrum of the RhB was measured prior to sonication and then the cuvette was placed in the ultrasonic bath for a set amount of time, withdrawn from the bath to measure the spectrum. The procedure was repeated for 2 hours of total sonication. The temperature was controlled in the ultrasonic bath by water circulation. Product analysis was done using a Shimadzu LCMS-2020. 10 mL of sonicated sample was collected into a 20 dram vial. 5 mL of toluene was added to the vial followed by vigorous stirring for 1 hr. The organic layer was collected into another 20 dram vial. Two more sequential extractions were performed resulting in 15 mL of toluene extract. The extract was rotary evaporated to dryness and reconstituted in 1 mL of water for injection onto the C18 reverse phase column. Both the mass spectrum and the visible spectrum (diode array) were concurrently collected for each peak.
(42) PVDF films were spin-coated onto polycarbonate substrates, including undoped PVDF, PVDF/5 mole % Zn.sup.2+, PVDF/5 mole % Co.sup.2+, and PVDF/5 mole % Cr.sup.3+. These slides were placed in a cuvette containing a 10 ?M (1?10.sup.?5 M) solution of RhB in water and the visible absorption spectrum measured. An alternative application method was used in which a series of disposable cuvettes were prepared by drop-coating the interior walls with PVDF films while leaving the optical path uncoated. As a control, an uncoated cuvette was also used. Each set of films was divided into two groups. One group was allowed to sit and the visible spectrum was monitored periodically. The other set of samples was placed in an ultrasonic cleaning bath (70 W) and exposed to ultrasound. At prescribed intervals the cuvettes were removed from the bath, the visible spectrum recorded, and then returned to the bath for further sonication. The temperature of the water in the ultrasonic bath was controlled using a circulating temperature-controlled water bath. The RhB spectrum decreased for both sets of samples and the PVDF films became noticeably pink, indicating that the RhB was adsorbing onto the PVDF films independent of the sonication.
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(44) The rate constants for RhB adsorption (k.sub.ads) and piezocatalyzed decomposition (k) for 750 nm polymer films for all of the compositions are given in Table 3. Errors are the standard error of the fit. The fits for the co-polymers are shown, although the fits are poor and indicate that a first order decomposition in not appropriate. From the data in
(45) TABLE-US-00003 TABLE 3 Composition k.sub.ads (min.sup.?1) k (min.sup.?1) PVDF no adsorption 0.015 ? 0.005 PVDF/5 mol % Zn.sup.2+ 0.025 ? 0.003 0.071 ? 0.007 PVDF/5 mol % Co.sup.2+ 0.019 ? 0.002 0.095 ? 0.009 PVDF/5 mol % Cr.sup.3+ 0.016 ? 0.001 0.040 ? 0.003 [(CH.sub.2CF.sub.2).sub.0.72(CHFCF.sub.2).sub.0.28].sub.n no adsorption 0.00001 ? 0.004 [(CH.sub.2CF.sub.2).sub.0.65(CHFCF.sub.2).sub.0.35].sub.n no adsorption 0.00003 ? 0.004
(46) Equation 1 predicts that the thickness of the polymer film should affect the interfacial potential V, which should change the piezocatalytic response. To test this, films of different thickness were prepared and an example of this is shown in
(47) When an oxide such as BaTiO.sub.3 is used as the piezocatalyst for the decomposition of RhB, the proposed mechanism is that the piezoelectric field generates electron/hole pairs at the oxide surface. Then the electrons react with dissolved oxygen to form superoxide radical anions and the holes react with aqueous hydroxide to form hydroxyl radicals. The radical species then decompose the RhB in solution. This mechanism seems unlikely for PVDF since generation of radicals at the polymer surface would likely react with the CH bonds of the polymer before being able to react with the RhB. Thus, we propose that the piezoelectric effect causes direct scission of the CN bonds of RhB that are adsorbed onto the membrane surface. A possible mechanism is shown below in
(48) In conclusion, the use of a polymer film as a piezocatalyst was demonstrated for the first time. PVDF, metal ion-doped PVDF, and related co-polymers in a piezoelectric phase all show markedly faster decomposition of RhB under mechanical motion using a common ultrasonic bath. The rates of the decomposition are related to the fraction of piezoelectric phase (either ?- or ?-phase for PVDF) and the film thickness, consistent with the voltage generated by the piezoelectric effect at the film surface. The surface electric field induces scission of the weakest bond in RhB, the CN bond, causing loss of an ethyl group. Reaction with water then leads the primary product observed in the mass spectrum, a rhodamine with one less ethyl group than the RhB.
(49) Note that in the specification and claims, about or approximately means within twenty percent (20%) of the numerical amount cited. As used herein, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to a functional group refers to one or more functional groups, and reference to the method includes reference to equivalent steps and methods that would be understood and appreciated by those skilled in the art, and so forth.
(50) Although the invention has been described in detail with particular reference to the disclosed embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover all such modifications and equivalents. The entire disclosures of all patents and publications cited above are hereby incorporated by reference.