Propulsion system for an aircraft
11932410 ยท 2024-03-19
Assignee
Inventors
Cpc classification
F05D2300/505
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D33/04
PERFORMING OPERATIONS; TRANSPORTING
F02K1/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D29/00
PERFORMING OPERATIONS; TRANSPORTING
F02K1/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64D29/00
PERFORMING OPERATIONS; TRANSPORTING
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A propulsion system for an aircraft includes a rotor and a nacelle fairing that extends around the rotor in relation to an axis. The nacelle fairing includes an upstream portion forming an inlet section of the nacelle fairing as well as a downstream portion, a downstream end of which forms an outlet section of the nacelle fairing. The downstream portion includes radially inner and outer walls, both of which are made of a deformable shape memory material. The wall has independently actuatable piston actuator mechanisms, each actuator mechanism being actuatable independently of the others and being designed to cooperate with means built into an inner surface of the wall to deform the wall in a radial direction in relation to the axis under the effect of a predetermined displacement command.
Claims
1. A propulsion system for an aircraft, comprising at least one rotor and a nacelle fairing extending around said at least one rotor with respect to an axis of rotation of said rotor, the nacelle fairing comprising an upstream section forming an inlet cross-section of the nacelle fairing and a downstream section, a downstream end of the downstream section forming an outlet cross-section of the nacelle fairing, wherein the downstream section comprises a radially internal wall and a radially external wall made of a deformable shape-memory material, the radially external wall comprising a plurality of actuator mechanisms with at least one cylinder, each actuator mechanism being operable independently of the other actuator mechanisms and being configured to cooperate with means embedded in an internal surface of the radially external wall so as to deform the radially external wall in a radial direction with respect to the axis of rotation, under the effect of a predetermined displacement command.
2. The propulsion system according to claim 1, wherein the means comprise a plurality of prisms distributed on the internal surface of the radially external wall in at least one annular row.
3. The propulsion system of claim 2, wherein the prisms are angularly equidistant on the internal surface of the radially external wall.
4. The propulsion system according to claim 1, wherein the prisms are actuated by the cylinders by means of at least one annular element.
5. The propulsion system according to claim 1, wherein the cylinders are angularly equidistant in the downstream section.
6. The propulsion system according to claim 1, wherein the plurality of actuator mechanisms with at least one cylinder comprises a first actuator mechanism with at least one cylinder wherein the cylinder is configured to cooperate with the means so as to deform the radially external wall in a first radial direction relative to the axis of rotation, under the effect of a predetermined displacement command, and a second actuator mechanism with at least one cylinder, wherein the cylinder is configured to cooperate with the means so as to deform the radially external wall in a second direction, which is opposite to the first direction, under the effect of a predetermined displacement command.
7. The propulsion system according to claim 1, further comprising stiffening bridges connecting the radially internal and radially external walls of the downstream section.
8. The propulsion system according to claim 1, wherein the nacelle fairing further comprises an upstream section forming an inlet cross-section of the nacelle fairing and an intermediate section connecting the upstream and downstream sections, and wherein the intermediate section is rigid and is connected by at least one mast to an engine of the propulsion system.
9. An aircraft, comprising at least one propulsion system according to claim 1, the propulsion system being mounted so as to pivot on the aircraft by means of a pivot shaft that is offset from or passes through the rotor.
Description
BRIEF DESCRIPTION OF FIGURES
(1) The invention will be better understood and other details, characteristics and advantages of the present invention will become clearer from the following description made by way of non-limiting example and with reference to the attached drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) The elements having the same functions in the different embodiments have the same references in the figures.
DESCRIPTION OF THE EMBODIMENTS
(11) In this disclosure, the terms axial, internal, and external are used in reference to the axis of rotation of the propulsion system according to the invention.
(12) A propulsion system generally consists: of a nacelle; of an engine and its command and control system; and, in the case of a propeller or rotor propulsion, of its propeller or rotor or rotors.
(13) The nacelle is the element which allows to integrate the engine with the aircraft, it is made up: of nacelle fairings (allowing to cover the engine, to shroud the rotors, to capture the air flow during the operation of the aircraft, to create a thrust effect, to reverse the thrust on the propulsion systems, etc.); of equipment to be mounted on the engine (such as the engine build-up unitEBU, including the electrical, hydraulic and pneumatic networks); and of systems for attachment to the aircraft.
(14)
(15) Here, the propulsion system 1 comprises at least one rotor 2 and one nacelle fairing 3 extending around said at least one rotor 2 with respect to a rotation axis X of the rotor 2. The fairing 3 advantageously acts, by its shape and its materials, as a sound barrier. The propulsion system 1 can be fixedly mounted on the aircraft. The propulsion system 1 can also be mounted on a pivot shaft 4, offset from the axis of rotation X of the rotor 2. The pivot shaft 4 is attached by any means to the propulsion system 1, on the one hand, and to the aircraft, on the other hand, and allows the orientation of the propulsion system 1 on the aircraft, authorizing the tilting of the propulsion system 1 around the pivot shaft 4, according to the arrow F1, by means of known actuators, between a horizontal position as illustrated in
(16) The rotor 2 of the propulsion system 1 is connected to the aircraft by a mast 5 supporting an engine 6, for example an electric motor, which drives the rotor 2 in rotation by means of a power shaft, in a manner known per se. According to the illustrated example in a non-limiting way, each rotor 2 comprises two blades 7.
(17)
(18) With reference to
(19) The upstream section 10 forms an inlet cross-section (or in other words a leading edge) BA or air inlet of the nacelle fairing 3.
(20) The upstream section 10 is made of a material that can withstand temperatures that make it suitable for anti-icing when supplied with hot air.
(21) The intermediate section 30 is rigid. It is for example made of aluminium alloy, 6% aluminium and 4% vanadium (TA6V) filled titanium, or organic matrix carbon fibre composite. The intermediate section 30 is advantageously connected to the engine 6 of the propulsion system 1, 1 by at least one mast 5, and preferably by two masts 5 so as to mechanically fit the nacelle fairing 3 to the engine 6 of the propulsion system 1, 1. The intermediate section 30 thus confers, by its material and its configuration, a shielding function to the propulsion system 1, 1.
(22) A downstream end 21 of the downstream section 20 forms an outlet cross-section (or in another word a trailing edge) BF or an air outlet of the nacelle fairing 3.
(23) The downstream section 20 comprises a radially internal wall 20a and a radially external wall 20b. The radially internal 20a and radially external 20b walls of the downstream section 20 not only provide a structural function of the downstream section 20 but also an aerodynamic function.
(24) The radially internal 20a and radially external 20b walls of the downstream section 20 are made of a semi-rigid deformable shape-memory material. In other words, the material constituting the radially internal 20a and radially external 20b walls of the downstream section 20 is both rigid to provide the downstream section 20 with a structural shape and flexible to provide the downstream section 20 with a deformability. Thus, the radially internal 20a and radially external 20b walls of the downstream section 20 are made of a material able to react under the effect of actuators as described below. When the radially internal 20a and radially external 20b walls of the downstream section 20 are energized by one or more actuators, the walls deform and when the energizing stress of the actuator or of the actuators stop, the walls return to their original shape. For example, the radially internal 20a and external 20b walls are made of a composite or a nickel-titanium alloy (also referred to as Kiokalloy) such as NiTiNol or NiTiCu.
(25) The shape-memory material constituting the radially internal 20a and external 20b walls is fail-safe, i.e. it is such that its rest position, in other words when no actuator acts on the shape-memory material to deform it, corresponds to a natural storage geometry of said material or to a longer duration of use. Thus, in case of failure of the actuator, the shape-memory material will return to its natural shape at rest and the nacelle fairing 3 will return to a safe geometry ensuring an axial thrust to ensure the proper operation of the propulsion system 1, 1 of the aircraft.
(26) The radially internal 20a and external 20b walls may also have a varying thickness axially and also azimuthally in the vicinity of stiffening bridges 22 so as to locally modify the elasticity of the structure. It is further possible to locally optimize the mechanical characteristics of the shape-memory material constituting the radially internal 20a and external 20b walls according to the desired local properties along the downstream section Thus, it can be envisaged that the downstream section 20 consists of a plurality of sections of different materials.
(27) The downstream section 20 is made of a deformable, semi-rigid material which guarantees a rigid structural shape so as to avoid its collapse both at rest and under the action of an air flow during operation of the propulsion system 1, 1 and thus allowing the nacelle fairing 3 to maintain a homogeneous aerodynamic profile of its outlet cross-section BF. Advantageously, the downstream end 21 of the downstream section 20 can be made of an orthotropic material with suitable elastic moduli.
(28) In addition, in order to ensure a substantially constant distance between the radially internal 20a and radially external 20b walls of the downstream section 20, stiffening bridges 22 are provided at regular angular intervals between these walls 20a, 20b.
(29) One purpose of the present invention is to be able to take advantage of a nacelle fairing 3 of the propulsion system 1, 1 whose outlet cross-section BF, as well as the shape of the latter, can be varied in order to direct the thrust of the propulsion system.
(30) Thus, the downstream section 20 comprises means allowing for varying the shape of the outlet cross-section BF.
(31) For this purpose, the downstream section 20 comprises a plurality of actuator mechanisms with cylinders 23, 23. For example, the propulsion system 1, 1 may comprise two actuator mechanisms with cylinders 23, 23, one being for example angularly positioned at 6 o'clock, with reference to a time dial, (i.e., in the down position) when the propulsion system 1, 1 is mounted on an aircraft, the other being diametrically opposite, i.e., positioned at 12 o'clock, with reference to a time dial, (i.e., in the up position). Each actuator mechanism 23, 23 is configured to cooperate with means 24 integral with an internal surface 20b of the radially external wall 20b, so as to deform the radially external wall 20b in a direction radial to the axis X of rotation, under the effect of a predetermined displacement command.
(32) Specifically, for each actuator mechanism 23, 23, a cylinder arm 26, 26 is configured to extend or retract under the effect of the displacement command so as to act on and radially displace the means 24, causing a thrust on the radially internal surface 20b of the radially external wall 20b and thereby vary the size and the shape of the outlet cross-section BF. Each cylinder 23, 23 can be in a retracted state or in a fully extended state. The actuator mechanism with cylinders 23, 23 can be electric, hydraulic, pneumatic or a screw-nut system.
(33) The means 24 are arranged on different consecutive angular sectors around the axis X. One or more prisms may be associated with a single predetermined angular sector. Each actuator mechanism 23, 23 cooperates with means 24 which face the cylinder 23, 23, and which are thus associated with a predetermined angular sector, so as to deform the radially external wall 20b in a direction which is radial to the axis X of rotation and which is angularly centred on the predetermined angular sector over which the prisms associated with the cylinder extend.
(34) The means 24 are, for example, embedded (e.g., by vulcanization) in the radially internal surface 20b of the radially external wall 20b and move radially under the action of the actuator mechanisms with cylinders 23, 23.
(35) According to an embodiment, the means 24 comprise a plurality of prisms, for example of triangular cross-section, distributed in at least one annular row, this plurality of prisms being actuated by the cylinders 23, 23 by means of at least one annular element 25.
(36) Preferably, the prisms 24 are angularly equidistant on the radially internal surface 20b of the radially external wall 20b.
(37) Advantageously, the contacting faces of the prisms 24 and the annular element 25 are covered with an anti-friction coating.
(38) Each actuator mechanism 23, 23, and more specifically each cylinder, is operable independently of the other actuator mechanisms, and is configured to deform the radially external wall in a radial direction with respect to the axis of rotation X, under the effect of a predetermined displacement command.
(39) For this purpose, each actuator mechanism 23, 23 is connected to an automatic device allowing to actuate or not the cylinder 23, 23 by applying a displacement command adapted according to the desired configuration for the nacelle fairing 3 to obtain the desired lateral thrust component. In particular, the automatic device operates the actuator mechanisms, and thus the cylinders 23, 23, independently of the other actuator mechanisms (and thus the other cylinders).
(40) Preferably, the cylinders 23, 23 are angularly equidistant in the downstream section 20. According to the embodiment illustrated in
(41)
(42)
(43) The gradual increase in the extension of the cylinders induced by the automatic device gradually changes the shape and the dimensions of the outlet cross-section BF. In particular, there is a deformation, radially to the axis X and locally, of the radially internal 20a and radially external 20b walls made of deformable shape-memory material of the downstream section 20 associated with the prisms facing the actuated cylinder. This consequently changes the dimensions and the shape of the outlet cross-section BF, which thus changes from a minimum radial dimension DE and a circular shape in the axial thrust mode configuration as shown in
(44) Similarly, the progressive reduction of the extension of the cylinders induced by the automatic device progressively shifts the nacelle fairing 3 from an asymmetrical thrust mode configuration as illustrated in
(45) The passage from the configuration of
(46) According to an embodiment, the propulsion system 1, 1 may comprise several rows of prisms 24, 24 and several actuator mechanisms with cylinders 23, 23 for each annular row of prisms 24, 24, independent of each other.
(47) Advantageously, but in a non-limiting way, each annular row may comprise at least four prisms 24, 24 distributed azimuthally in an equidistant manner along the radially internal surface 20b of the radially external wall 20b of the downstream section 20.
(48) With reference to
(49) Preferably, the downstream section 20 comprises at least two angularly equidistant means 24, 24 (e.g., angularly positioned at 6 o'clock and 12 o'clock) for, in particular, pushing the annular elements 25, 28 and the connecting rods 27.
(50) As can be seen in
(51) In order to divert the flow upwards, for example, the actuator mechanism with cylinders 23 is operated. The actuation of the actuator mechanism with cylinders 23 causes the extension of the cylinder arm 26, which causes the axial displacement of the annular element 25 (in the direction of the arrow F6), which in turn causes the radially external displacement of the row of prisms 24 (in the direction of arrow F7) and the axial displacement of the rods 27 and of the second annular element 28 (in the direction of the arrow F8), which in turn causes the radially external displacement of the second row of prisms 24 (in the direction of the arrow F9). Because the prisms 24, 24 are embedded in the radially internal surface 20b of the radially external wall 20b and the annular elements 25, 28 are rigid, the dimensions of the upper portion of the radially internal wall 20a increase under the effect of the radial thrust of the prisms 24, 24. This increase in dimensions leads to a change in the shape of the upper portion of the outlet cross-section BF. The cooperation between the cylinder 23, the annular elements 25, 28, the rods 27 and the prisms 24, 24 deforms the radially external wall 20b in a direction radial relative to the axis X of rotation and angularly centred with respect to the angular sector over which the prisms 24, 24 associated with the cylinder 23 extend. The cylinder 23 is thus activated, while the cylinder 23 is not activated. In particular, the lower portions of the annular elements 25, 28 do not move on the faces of the prisms 24, 24 facing the cylinder 23. The actuation of the cylinder 23 results in a local deformation, i.e. a local and radial expansion of the outlet cross-section BF. There is a local radial increase in the radially external wall 20b (at the level of the prisms 24, 24 which face the actuated cylinder 23). In order to divert the flow downwards, for example, the actuator mechanism with cylinders 23 is actuated. The actuation of the actuator mechanism with cylinders 23 causes the extension of the cylinder arm 26, which causes the axial displacement of the annular element 25 (in the direction of the arrow F10), which in turn causes the radially external displacement of the row of prisms 24 (in the direction of the arrow F11) and the axial displacement of the rods 27 and of the second annular element 28 (in the direction of the arrow F12), which in turn causes the radially external displacement of the second row of prisms 24 (in the direction of the arrow F13). Because the prisms 24, 24 are embedded in the radially internal surface 20b of the radially external wall 20b and the annular elements 25, 28 are rigid, the dimensions of the lower portion of the radially internal wall 20a increase under the effect of the radial thrust of the prisms 24, 24. This increase in dimensions leads to a change in the shape of the lower portion of the outlet cross-section BF. The cooperation between the cylinder 23, the annular elements 25, 28, the rods 27 and the prisms 24, 24 deforms the radially external wall 20b in a direction radial to the axis X of rotation and angularly centred with respect to the angular sector over which the prisms 24, 24 associated with the cylinder 23 extend. The cylinder 23 is thus activated, while the cylinder 23 is not. In particular, the upper portions of the annular elements 25, 28 do not move on the faces of the prisms 24, 24 facing the cylinder 23. The actuation of the cylinder 23 results in a local deformation, i.e. a local and radial expansion of the outlet cross-section BF. There is a local radial increase in the radially external wall 20b (at the level of the prisms 24, 24 which face the actuated cylinder 23).
(52) The invention has primarily been described for a propulsion system comprising one annular element and two cylinders, but the propulsion system may of course comprise a plurality of annular elements and more cylinders.