MULTILEVEL CONVERSION CIRCUIT HAVING FLYING CAPACITOR AND METHOD FOR PRE-CHARGING THE SAME
20230020108 · 2023-01-19
Inventors
- Yichao WANG (Shanghai, CN)
- Kai DONG (Shanghai, CN)
- Shuailin DU (Shanghai, CN)
- Jinfa Zhang (Shanghai, CN)
Cpc classification
H02M3/07
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M7/483
ELECTRICITY
Abstract
Multilevel conversion circuit having a flying capacitor and method for precharging the same are provided. The multilevel conversion circuit includes: a first bridge arm including a plurality of switches connected in series; a second bridge arm including a plurality of switches connected in series and a flying capacitor group, midpoints of the two bridge arms connected to a power supply and an inductor to form a series branch; a DC bus capacitor to which the two bridge arms are connected in parallel; a first voltage clamping module connected between a first end of the flying capacitor group and a first end of the DC bus capacitor; and a second voltage clamping module connected between a second end of the flying capacitor group and a second end of the DC bus capacitor.
Claims
1. A multilevel conversion circuit having a flying capacitor, comprising: a first bridge arm comprising a plurality of switches connected in series; a second bridge arm comprising a plurality of switches connected in series and a flying capacitor group, wherein a midpoint of the second bridge arm and a midpoint of the first bridge arm are connected to a series branch, wherein the series branch is defined by a power supply and an inductor; a DC bus capacitor connected in parallel to the first bridge arm and the second bridge arm; a first voltage clamping module between a first end of the flying capacitor group and a first end of the DC bus capacitor; and a second voltage clamping module between a second end of the flying capacitor group and a second end of the DC bus capacitor.
2. The multilevel conversion circuit of claim 1, further comprising an auxiliary power supply and a controller, wherein the auxiliary power supply is connected to the DC bus capacitor and provides power for the controller; and the controller is coupled to the auxiliary power supply and the plurality of switches of the second bridge arm.
3. The multilevel conversion circuit of claim 2, wherein the power supply charges the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm after the multilevel conversion circuit is powered on.
4. The multilevel conversion circuit of claim 2, further comprising a third bridge arm, wherein the third bridge arm comprises a plurality of switches connected in series, and a midpoint of the third bridge arm is connected between the power supply and the inductor.
5. The multilevel conversion circuit of claim 4, wherein after the multilevel conversion circuit is powered on, the power supply charges the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm; and/or the power supply charges the DC bus capacitor through the corresponding switches of the third bridge arm and the corresponding switches of the first bridge arm.
6. The multilevel conversion circuit of claim 3, wherein, after the multilevel conversion circuit is powered on, when a voltage between the midpoint of the first bridge arm and the midpoint of the second bridge arm is greater than a clamping voltage of the first voltage clamping module or the second voltage clamping module, the power supply charges the flying capacitor group through the corresponding switches of the second bridge arm, the corresponding switches of the first bridge arm, and at least one of the first voltage clamping module and the second voltage clamping module.
7. The multilevel conversion circuit of claim 3, wherein when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, and the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm.
8. The multilevel conversion circuit of claim 5, wherein when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, and the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm, or the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm, the corresponding switches of the second bridge arm, and the corresponding switches of the third bridge arm.
9. The multilevel conversion circuit of claim 1, further comprising a current limiting circuit, wherein the current limiting circuit is electrically connected in series to the series branch, and the current limiting circuit comprises a current limiting resistor and a switch connected in parallel.
10. The multilevel conversion circuit of claim 1, further comprising a current limiting circuit, wherein the current limiting circuit is electrically connected in series to the DC bus capacitor, and the current limiting circuit comprises a current limiting resistor and a switch connected in parallel.
11. The multilevel conversion circuit of claim 3, wherein the multilevel conversion circuit is a three-level conversion circuit; the second bridge arm comprises a first switch, a second switch, a third switch and a fourth switch connected in series; the flying capacitor group comprises a flying capacitor disposed between a junction node of the first switch and the second switch and a junction node of the third switch and the fourth switch; wherein the first voltage clamping module comprises a first voltage clamping unit, and the first voltage clamping unit is electrically connected between a first end of the flying capacitor and the first end of the DC bus capacitor; wherein the second voltage clamping module comprises a second voltage clamping unit, and the second voltage clamping unit is electrically connected between a second end of the flying capacitor and the second end of the DC bus capacitor.
12. The multilevel conversion circuit of claim 11, wherein, after the multilevel conversion circuit is powered on, when a voltage between the midpoint of the second bridge arm and the midpoint of the first bridge arm is greater than a clamping voltage of the second voltage clamping unit, the power supply charges the flying capacitor through the corresponding switches of the second bridge arm, the second voltage clamping unit, and the corresponding switches of the first bridge arm; when a voltage between the midpoint of the first bridge arm and the midpoint of the second bridge arm is greater than a clamping voltage of the first voltage clamping unit, the power supply charges the flying capacitor through the corresponding switches of the first bridge arm, the first voltage clamping unit, and the corresponding switches of the second bridge arm.
13. The multilevel conversion circuit of claim 12, wherein when a voltage of the DC bus capacitor reaches a preset value of operating voltage, a voltage of the flying capacitor is the maximum value among a difference between the preset value of operating voltage and the clamping voltage of the first voltage clamping unit, a difference between the preset value of operating voltage and the clamping voltage of the second voltage clamping unit, and zero.
14. The multilevel conversion circuit of claim 11, wherein when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, and the power supply charges the flying capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm; or the power supply charges the flying capacitor through the corresponding switches of the first bridge arm, the corresponding switches of the second bridge arm, and the corresponding switches of the third bridge arm, when a voltage of the flying capacitor reaches a half of the preset value of operating voltage, the controller controls all switches of the second bridge arm to turn off, and the flying capacitor completes charging.
15. The multilevel conversion circuit of claim 11, wherein when a voltage of the DC bus capacitor is less than a voltage of the flying capacitor, the flying capacitor is discharged through the first voltage clamping unit and the second voltage clamping unit, or the flying capacitor is discharged through the first switch and the fourth switch.
16. The multilevel conversion circuit of claim 1, wherein the first voltage clamping module comprises at least one first voltage clamping unit and at least one first impedance circuit, and the at least one first impedance circuit is electrically connected in series to the corresponding first voltage clamping unit; and wherein the second voltage clamping module comprises at least one second voltage clamping unit and at least one second impedance circuit, and the at least one second impedance circuit is electrically connected in series to the corresponding second voltage clamping unit.
17. The multilevel conversion circuit of claim 1, wherein the first voltage clamping module comprises at least one first voltage clamping unit and at least one first diode connected in series to the corresponding first voltage clamping unit, a forward conduction direction of the first diode is opposite to a forward conduction direction of the corresponding first voltage clamping unit; wherein the second voltage clamping module comprises at least one second voltage clamping unit and at least one second diode connected in series to the corresponding second voltage clamping unit, a forward conduction direction of the second diode is opposite to a forward conduction direction of the corresponding second voltage clamping unit.
18. The multilevel conversion circuit of claim 3, wherein the multilevel conversion circuit is a n-level conversion circuit, and the second bridge arm comprises (2n-2) switches connected in series; the flying capacitor group comprises (n-2) flying capacitors; the i-th flying capacitor is disposed between the i-th switch and the (2n-1-i)th switch of the second bridge arm, where i is 1, 2, 3, 4, ..., n-2, and n is a natural number greater than 3; wherein the first voltage clamping module comprises (n-2) first voltage clamping units; the 1st first voltage clamping unit is disposed between a first end of the 1st flying capacitor and the first end of the DC bus capacitor, and the j-th first voltage clamping unit is disposed between a first end of the j-th flying capacitor and a first end of the (j-1)th flying capacitor; wherein the second voltage clamping module comprises (n-2) second voltage clamping units; the 1st second voltage clamping unit is disposed between a second end of the 1st flying capacitor and the second end of the DC bus capacitor, and the j-th second voltage clamping unit is disposed between a second end of the j-th flying capacitor and a second end of the (j-1)th flying capacitor, where j is 2, 3, 4, ..., n-2.
19. The multilevel conversion circuit of claim 18, wherein the first voltage clamping circuit further comprises (n-2) first impedance circuits; the second voltage clamping circuit further comprises (n-2) second impedance circuits; each of the first impedance circuits is connected in series to the corresponding first voltage clamping unit, and each of the second impedance circuits is connected in series to the corresponding second voltage clamping unit.
20. The multilevel conversion circuit of claim 18, wherein the first voltage clamping circuit further comprises (n-2) first diodes; the second voltage clamping circuit further comprises (n-2) second diodes; each of the first diodes is connected in series to the corresponding first voltage clamping unit, and each of the second diodes is connected in series to the corresponding second voltage clamping unit.
21. The multilevel conversion circuit of claim 18, wherein, after the multilevel conversion circuit is powered on, when a voltage between the midpoint of the first bridge arm and the midpoint of the second bridge arm is greater than a sum of the clamping voltages of the 1st to the i-th first voltage clamping units, or a sum of the clamping voltages of the 1st to the i-th second voltage clamping units, the power supply charges the i-th flying capacitor through the corresponding switches of the second bridge arm, the 1st to the i-th first voltage clamping units or the 1st to the i-th second voltage clamping units, and the corresponding switches of the first bridge arm.
22. The multilevel conversion circuit of claim 18, wherein when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, wherein the power supply charges the (n-2) flying capacitors through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm; or wherein the power supply charges the (n-2) flying capacitors through the corresponding switches of the first bridge arm, the corresponding switches of the second bridge arm, and the corresponding switches of the third bridge arm.
23. The multilevel conversion circuit of claim 22, wherein when a voltage of the i-th flying capacitor reaches (n-1-i)/(n-1) times of the preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn off, and after the (n-2) flying capacitors complete charging, the controller controls all switches of the second bridge arm to turn off.
24. The multilevel conversion circuit of claim 18, wherein when a voltage of the i-th flying capacitor is less than a voltage of the (i+1)th flying capacitor, the (i+1)th flying capacitor is discharged through the (i+1)th first voltage clamping unit and the (i+1)th second voltage clamping unit, and/or discharged through the (i+1)th switch and the (2n-2-i)th switch; or when a voltage of the DC bus capacitor is less than a voltage of the 1st flying capacitor, the 1st flying capacitor is discharged through the 1st first voltage clamping unit and the 1st second voltage clamping unit, and/or discharged through the first switch and the (2n-2)th switch.
25. The multilevel conversion circuit of claim 3, wherein the multilevel conversion circuit is a n-level conversion circuit; the second bridge arm comprises (2n-2) switches connected in series; the flying capacitor group comprises (n-2) flying capacitors; the i-th flying capacitor is disposed between the i-th switch and the (2n-1-i)th switch of the second bridge arm, where i is 1, 2, 3, ..., and n-2, and n is a natural number greater than 3; wherein the first voltage clamping module comprises (n-2) first voltage clamping units; each of the first voltage clamping units is disposed between a first end of the corresponding flying capacitor and the first end of the DC bus capacitor; wherein the second voltage clamping module comprises (n-2) second voltage clamping units; each of the second voltage clamping units is disposed between a second end of the corresponding flying capacitor and the second end of the DC bus capacitor.
26. The multilevel conversion circuit of claim 3, wherein the multilevel conversion circuit is a n-level conversion circuit; the second bridge arm comprises (2n-2) switches connected in series; the flying capacitor group comprises (n-2) flying capacitors; the i-th flying capacitor is disposed between the i-th switch and the (2n-1-i)th switch of the second bridge arm, where i is 1, 2, 3, ..., and n-2, and n is a natural number greater than 3; wherein the first voltage clamping module comprises at least one first voltage clamping unit; the at least one first voltage clamping unit is disposed between a first end of the corresponding flying capacitor and the first end of the DC bus capacitor; wherein the second voltage clamping module comprises at least one second voltage clamping unit; the at least one second voltage clamping unit is disposed between a second end of the corresponding flying capacitor and the second end of the DC bus capacitor.
27. A method for pre-charging a multilevel conversion circuit having a flying capacitor, comprising: providing a multilevel conversion circuit, comprising: a first bridge arm comprising a plurality of switches connected in series; a second bridge arm comprising a plurality of switches connected in series and a flying capacitor group, wherein a midpoint of the second bridge arm and a midpoint of the first bridge arm are connected to a power supply and an inductor to form a series branch; a DC bus capacitor connected to both the first bridge arm and the second bridge arm in parallel; a first voltage clamping module connected between a first end of the flying capacitor group and a first end of the DC bus capacitor; and a second voltage clamping module connected between a second end of the flying capacitor group and a second end of the DC bus capacitor; powering the multilevel conversion circuit; charging the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm.
28. The method according to claim 27, wherein the multilevel conversion circuit further comprises a third bridge arm, and the third bridge arm comprises a plurality of switches connected in series, and a midpoint of the third bridge arm is connected with the power supply and the inductor; after the multilevel conversion circuit is powered on, the power supply charges the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm; and/or the power supply charges the DC bus capacitor through the corresponding switches of the third bridge arm and the corresponding switches of the first bridge arm.
29. The method according to claim 27, wherein after the multilevel conversion circuit is powered on, when a voltage between the midpoint of the first bridge arm and the midpoint of the second bridge arm is greater than a clamping voltage of the first voltage clamping module or the second voltage clamping module, the power supply charges the flying capacitor group through the corresponding switches of the second bridge arm, the first voltage clamping module or the second voltage clamping module, and the corresponding switches of the first bridge arm.
30. The method according to claim 27, wherein the multilevel conversion circuit further comprises an auxiliary power supply and a controller, the auxiliary power supply is connected to the DC bus capacitor and provides power for the controller, and the controller is coupled to the auxiliary power supply and the plurality of switches of the second bridge arm; when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, and the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm.
31. The method according to claim 28, wherein the multilevel conversion circuit further comprises an auxiliary power supply and a controller, the auxiliary power supply is connected to the DC bus capacitor and provides power for the controller, and the controller is coupled to the auxiliary power supply and the plurality of switches of the second bridge arm; when a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started; when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller controls the corresponding switches of the second bridge arm to turn on, wherein the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm, or the power supply charges the flying capacitor group through the corresponding switches of the first bridge arm, the corresponding switches of the second bridge arm and the corresponding switch of the third bridge arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The exemplary embodiments are described in details with reference to the accompanying drawings, through which the above and other features and advantages of the invention will become more apparent.
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DETAILED DESCRIPTION
[0028] The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in various forms and shall not be understood as being limited to the embodiments set forth herein; on the contrary, these embodiments are provided so that this invention will be thorough and complete, and the conception of exemplary embodiments will be fully conveyed to those skilled in the art. In the drawings, the same reference sign denotes the same or similar structure, so their detailed description will be omitted.
[0029] When factors/components/the like described and/or illustrated here are introduced, the phrases “one”, “a(an)”, “the”, “said” and “at least one” refer to one or more factors/components/the like. The terms “include”, “comprise” and “have” refer to an open and included meaning, and refer to additional factors/components/the like, in addition to the listed factors/components/the like. The embodiments may use relative phrases, such as, “upper” or “lower” to describe a relative relation of one signed component over another component. It shall be understood that if the signed device reverses to turn upside down, the described component on an “upper” side will become a component on a “lower” side. In addition, the terms “first”, “second” and the like in the claims are only used as signs, instead of numeral limitations to objects.
[0030] As shown in
[0031] In the embodiment of
[0032] As shown in
[0033] In some embodiments, the controller is configured to control the corresponding controllable switches of the first bridge arm and the second bridge arm to turn on or turn off. In some embodiments, before the controller is started, the power supply charges the flying capacitor and the DC bus capacitor through the corresponding diodes of the first bridge arm and the second bridge arm.
[0034] As shown in
[0035] As shown in
[0036] As shown in
[0037] As shown in
[0038] In some embodiments, the power supply V.sub.ac may charge the flying capacitor group 22 (e.g., the flying capacitor C.sub.fly1) through the corresponding switches 11 of the first bridge arm 10, the corresponding switches 21 of the second bridge arm 20 and the corresponding switches 81 of the third bridge arm 80. When the power supply V.sub.ac operates in the positive half period, the controller controls the switches S.sub.4 and S.sub.3 to turn on, and the power supply V.sub.ac, the switch D.sub.s1, the switch S.sub.4, the flying capacitor C.sub.fly1, the switch S.sub.3 and the switch S.sub.b form a charging loop, i.e., the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the switch D.sub.s1, the switch S.sub.4, the switch S.sub.3 and the switch S.sub.b. When the power supply V.sub.ac operates in the negative half period, the controller controls the switches S.sub.4 and S.sub.3 to turn on, and the power supply V.sub.ac, the switch D.sub.s2, the switch S.sub.4, the flying capacitor C.sub.fly1, the switch S.sub.3 and the switch S.sub.a form a charging loop, i.e., the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the switch D.sub.s2, the switch S.sub.4, the switch S.sub.3 and the switch S.sub.a.
[0039] In some embodiments, the preset value of starting voltage may be different from the preset value of operating voltage. For example, the preset value of starting voltage is less than the preset value of operating voltage. When the auxiliary power supply 60 is started, and the controller also can make response, but the controller does not operate immediately.
[0040] As shown in
[0041] As shown in
[0042] As shown in
[0043] As shown in
[0044] When a voltage of the DC bus capacitor C.sub.p reaches a preset value of operating voltage, a voltage of the flying capacitor C.sub.fly1 is selected from the maximum value among a difference between the preset value of operating voltage and the clamping voltage of the first voltage clamping unit 41 (e.g., the voltage regulation diode D.sub.1), a difference between the preset value of operating voltage and the clamping voltage of the second voltage clamping unit 51 (e.g., the voltage regulation diode D.sub.2), and zero.
[0045] When a voltage of the DC bus capacitor C.sub.p reaches a preset value of starting voltage, the auxiliary power supply 60 is started for powering the controller. When a voltage of the DC bus capacitor C.sub.p reaches a preset value of operating voltage, the controller operates and controls the corresponding switches 21 of the second bridge arm 20 to turn on, and the power supply V.sub.ac may charge the flying capacitor C.sub.fly1 through the corresponding switches 11 of the first bridge arm 10 and the corresponding switches 21 of the second bridge arm 20. Alternatively, the power supply V.sub.ac may charge the flying capacitor C.sub.fly1 through the corresponding switches 11 of the first bridge arm 10, the corresponding switches 21 of the second bridge arm 20 and the corresponding switches 81 of the third bridge arm 80. When a voltage of the flying capacitor C.sub.fly1 reaches a half of the preset value of operating voltage, the controller controls all switches 21 of the second bridge arm 20 to turn off, and the flying capacitor C.sub.fly1 completes charging.
[0046] When a voltage of the DC bus capacitor C.sub.p is less than a voltage of the flying capacitor C.sub.fly1, the flying capacitor C.sub.fly1 may be discharged through the first voltage clamping unit 41 (e.g., the voltage regulation diode D.sub.1) or the second voltage clamping unit 51 (e.g., the voltage regulation diode D.sub.2). Alternatively, the flying capacitor C.sub.fly1 may be discharged through the first switch S.sub.4 and the fourth switch S.sub.3.
[0047] Hereinafter the principle of the disclosure is described and explained in details with reference to the three-level conversion circuit and a method for pre-charging the same shown in
[0048] As shown in
[0049] Before the controller begins to operate, if an input voltage V.sub.ab is higher than clamping voltages of the voltage clamping units (e.g., the voltage regulation diodes D.sub.1 and D.sub.2), charging loops of the flying capacitor within positive and negative half periods shown by double lines in
wherein V.sub.Cfly1 is a voltage of the flying capacitor C.sub.fly1, V.sub.ab is a voltage between the midpoint a of the second bridge arm 20 and the midpoint b of the first bridge arm 10, V.sub.D2 is a clamping voltage of the second voltage clamping unit 51, and V.sub.D1 is a clamping voltage of the first voltage clamping unit 41.
[0050] In this process, a voltage V.sub.Cp of the DC bus capacitor C.sub.p is stabilized at the preset value of operating voltage. For example, the voltage is a peak value V.sub.ab_peak of the voltage V.sub.ab between the midpoint a of the second bridge arm 20 and the midpoint b of the first bridge arm 10, and the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1 is stabilized at the maximum value selected from a difference (V.sub.ab_peak-V.sub.D2) between the preset value of operating voltage and the clamping voltage of the second voltage clamping unit 51, a difference (V.sub.ab_peak-V.sub.D1) between the preset value of operating voltage and the clamping voltage of the second voltage clamping unit 41, and zero.
[0051] As the voltage V.sub.Cp of the DC bus capacitor C.sub.p is stabilized, the controller is started to operate, and controls the corresponding switches to form charging loops, and the charging loops within positive and negative half periods are shown by dashed lines in
[0052] As shown in
[0053] As shown in
[0054] In this embodiment, when the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1 reaches a voltage V.sub.Cp/2 of the DC bus capacitor C.sub.p, all switches are turned off, and pre-charging of the flying capacitor C.sub.fly1 is completed.
[0055] In this embodiment, after the multilevel conversion circuit is powered off, since the diodes have a forward conduction voltage drop, the voltage V.sub.Cp of the DC bus capacitor C.sub.p is decreased till it is less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1. At this time, the flying capacitor C.sub.fly1 is discharged through the voltage clamping units connected in series to both sides of the flying capacitor C.sub.flyl.
[0056] In other embodiments, the voltage V.sub.Cp of the DC bus capacitor C.sub.p is decreased till it is less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.flyl. At this time, the flying capacitor C.sub.fly1 is discharged through the switch S.sub.4 and the switch S.sub.3.
[0057] In other embodiments, the voltage V.sub.Cp of the DC bus capacitor C.sub.p is decreased till it is less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.flyl. At this time, the flying capacitor C.sub.fly1 is discharged through the voltage clamping modules connected in series to both sides of the flying capacitor C.sub.fly1 as well as the switch S.sub.4 and the switch S.sub.3.
[0058] As shown in
[0059] As shown in
[0060] In some embodiments, the multilevel conversion circuit 100 may be a n-level conversion circuit, where n is a natural number greater than 3, for example, a four-level conversion circuit (as shown in
[0061] Compared to
[0062] Taking a four-level PFC circuit 100-1 shown in
[0063] When the n-level conversion circuit is powered on and the voltage between the midpoint b of the first bridge arm 10 and the midpoint a of the second bridge arm 20 is greater than a sum of clamping voltages of the 1st to i-th first voltage clamping units 41, the power supply V.sub.ac may charge the i-th flying capacitor C.sub.fly1 through the corresponding switches 21 of the second bridge arm 20, the 1st to i-th first voltage clamping units 41, and the corresponding switches 11 of the first bridge arm 10. Alternatively, when the n-level conversion circuit is powered on and the voltage between the midpoint b of the first bridge arm 10 and the midpoint a of the second bridge arm 20 is greater than a sum of clamping voltages of the 1st to i-th second voltage clamping units 51, the power supply V.sub.ac may charge the i-th flying capacitor C.sub.flyi through the corresponding switches 21 of the second bridge arm 20, the 1st to i-th second voltage clamping units 51, and the corresponding switches 11 of the first bridge arm 10.
[0064] In some embodiments, when the voltage of the DC bus capacitor C.sub.p reaches a preset value of starting voltage, the auxiliary power supply 60 is started. When the voltage of the DC bus capacitor C.sub.p reaches a preset value of operating voltage, the controller operates and controls the corresponding switches 21 of the second bridge arm 20 to turn on, and the power supply V.sub.ac may charge the (n-2) flying capacitors through the corresponding switches 11 of the first bridge arm 10 and the corresponding switches 21 of the second bridge arm 20. In other embodiments, the power supply V.sub.ac may charge the (n-2) flying capacitors through the corresponding switches 11 of the first bridge arm 10, the corresponding switches 21 of the second bridge arm 20 and the corresponding switches 81 of the third bridge arm 80.
[0065] When a voltage of the i-th flying capacitor reaches (n-1-i)/(n-1) times of the preset value of operating voltage, the controller controls the corresponding switches 21 of the second bridge arm 20 to turn off, and after the (n-2) flying capacitors complete charging, the controller controls all switches 21 of the second bridge arm 20 to turn off.
[0066] When a voltage of the i-th flying capacitor is less than a voltage of the (i+1)th flying capacitor, the (i+1)th flying capacitor is discharged through the (i+1)th first voltage clamping unit 41 and the (i+1)th second voltage clamping unit 51, and/or discharged through the (i+1)th switch 21 and the (2n-2-i)th switch 21. In some embodiments, when the voltage of the DC bus capacitor C.sub.p is less than the voltage of the first flying capacitor, the first flying capacitor is discharged through the 1st first voltage clamping unit 41 and the 1st second voltage clamping unit 51, and/or discharged through the first switch 21 and the (2n-2)th switch 21.
[0067] Taking the four-level conversion circuit 100-1 shown in
[0068] Hereinafter the principle of the disclosure is described and explained in details with reference to the four-level conversion circuit and a method for pre-charging the same shown in
[0069] As shown in
[0070] Before the controller begins to operate, if an input voltage V.sub.ab is higher than a clamping voltage of the voltage regulation diode D.sub.1 or D.sub.2, charging loops of the flying capacitor within positive and negative half periods shown by double lines in
wherein V.sub.Cfly1 is a voltage of the flying capacitor C.sub.fly1, V.sub.ab is a voltage between the midpoint a of the second bridge arm 20 and the midpoint b of the first bridge arm 10, V.sub.D2 is a clamping voltage of the voltage regulation diode D.sub.2, and V.sub.D1 is a clamping voltage of the voltage regulation diode D.sub.1.
[0071] If the voltage V.sub.ab is greater than a sum of clamping voltages of the voltage regulation diodes D.sub.1 and D.sub.3, or a sum of clamping voltages of the voltage regulation diodes D.sub.2 and D.sub.4, charging loops of the flying capacitor within positive and negative half periods shown by double lines in
[0072] When the power supply V.sub.ac operates in the positive half period, the power supply V.sub.ac may charge the flying capacitor C.sub.fly2 through the current limiting resistor R.sub.S, the inductor L, the switch S.sub.2, the voltage regulation diodes D.sub.4 and D.sub.2, and the switch S.sub.b. When the power supply V.sub.ac operates in the negative half period, the power supply V.sub.ac may charge the flying capacitor C.sub.fly2 through the current limiting resistor R.sub.S, the inductor L, the switch S.sub.1, the voltage regulation diodes D.sub.1 and D.sub.3, and the switch S.sub.a. A voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2 is shown by formulas (5) and (6):
wherein V.sub.Cfly2 is a voltage of the flying capacitor C.sub.fly2, V.sub.ab is a voltage between the midpoint a of the second bridge arm 20 and the midpoint b of the first bridge arm 10, V.sub.D2 is a clamping voltage of the voltage regulation diode D.sub.2, V.sub.D1 is a clamping voltage of the voltage regulation diode D.sub.1, V.sub.D3 is a clamping voltage of the voltage regulation diode D.sub.3, V.sub.D4 is a clamping voltage of the voltage regulation diode D.sub.4.
[0073] In this process, a voltage V.sub.Cp of the DC bus capacitor C.sub.p is stabilized at the preset value of operating voltage V.sub.ab_peak, the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1 is stabilized at the maximum value among (V.sub.ab_.sub.peak-V.sub.D2), (V.sub.ab_.sub.peak-V.sub.D1) and zero, and the voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2 is stabilized at the maximum value among (V.sub.ab_.sub.peak-V.sub.D2-V.sub.D4), (V.sub.ab_.sub.peak-V.sub.D1-V.sub.D3) and zero.
[0074] As the voltage of the DC bus capacitor reaches the preset value of starting voltage, the auxiliary power supply 60 is started. When the voltage of the DC bus capacitor is stabilized at the preset value of operating voltage, the controller begins to operate, and control the corresponding switches to form charging loops for charging the flying capacitors C.sub.fly1 and C.sub.fly2, and the charging loops within positive and negative half periods are shown by dashed lines in
[0075] As shown in
[0076] The switches S.sub.b, S.sub.2 and S.sub.4 and the switch S.sub.5 form a charging loop of the flying capacitor C.sub.fly1, and the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the current limiting resistor R.sub.S, the inductor L, the switch S.sub.2, the switch S.sub.4, the switch S.sub.5 and the switch S.sub.b. At this time, V.sub.S6+V.sub.Cfly 1=V.sub.Cp, wherein V.sub.S6 is a voltage across the switch S.sub.6, and V.sub.Cp is a voltage of the DC bus capacitor C.sub.p. If there is no voltage regulation diode D.sub.1, then V.sub.S6 is equal to V.sub.Cp, which may exceed a breakdown voltage of the switch S.sub.6, causing damage to the switch S.sub.6. Therefore, the switch S.sub.6 may be avoided from breakdown through the voltage regulation diode D.sub.1. When the voltage V.sub.ab between the midpoint b of the first bridge arm and the midpoint a of the second bridge arm is greater than the clamping voltages V.sub.D1 and V.sub.D2 of the voltage regulation diodes D.sub.1 and D.sub.2, the voltage of the flying capacitor C.sub.fly1 is the larger one of (V.sub.ab-V.sub.D2) and (V.sub.ab-V.sub.D1), and the switch S.sub.6 may be avoided from breakdown through the flying capacitor C.sub.fly1 and the voltage regulation diode D.sub.1.
[0077] In other embodiments, the diode D.sub.s1, the switches S.sub.6 and S.sub.5, the flying capacitor C.sub.fly1 and the switches S.sub.b form a charging loop, and the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the resistor R.sub.s, the diode D.sub.s1, the switches S.sub.6 and S.sub.5 and the switches S.sub.b. The power supply V.sub.ac charges the flying capacitor C.sub.fly2 through the resistor R.sub.s, the diode D.sub.s1, the switches S.sub.6, S.sub.4, S.sub.3 and S.sub.5 and the switch S.sub.b.
[0078] As shown in
[0079] The switches S.sub.a, S.sub.1 and S.sub.3 and the switch S.sub.6 form a charging loop of the flying capacitor C.sub.fly1, and the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the switch S.sub.a, the switch S.sub.6, the switch S.sub.3, the switch S.sub.1, the inductor L and the current limiting resistor R.sub.s. At this time, V.sub.S5+V.sub.Cfly 1=V.sub.Cp, wherein V.sub.S5 is a voltage across the switch S.sub.5, and V.sub.Cp is a voltage of the DC bus capacitor C.sub.p. If there is no voltage regulation diode D.sub.2, then V.sub.S5 is equal to V.sub.Cp, which may exceed a breakdown voltage of the switch S.sub.5, causing damage to the switch S.sub.5. Therefore, the switch S.sub.5 may be avoided from breakdown through the voltage regulation diode D.sub.2. When the voltage V.sub.ab between the midpoint b of the first bridge arm and the midpoint a of the second bridge arm is greater than the clamping voltages V.sub.D1 and V.sub.D2 of the voltage regulation diodes D.sub.1 and D.sub.2, the voltage of the flying capacitor C.sub.fly1 is the larger one between (V.sub.ab-V.sub.D2) and (V.sub.ab-V.sub.D1), and the switch S.sub.5 may be avoided from breakdown through the flying capacitor C.sub.fly1 and the voltage regulation diode D.sub.2.
[0080] In other embodiments, the diode D.sub.s2, the switches S.sub.6 and S.sub.5, the flying capacitor C.sub.fly1 and the switch S.sub.a form a charging loop, and the power supply V.sub.ac charges the flying capacitor C.sub.fly1 through the resistor R.sub.s, the diode D.sub.s2, the switches S.sub.6 and S.sub.5 and the switch S.sub.a. The power supply V.sub.ac charges the flying capacitor C.sub.fly2 through the resistor R.sub.s, the diode D.sub.s2, the switches S.sub.6, S.sub.4, S.sub.3 and S.sub.5 and the switch S.sub.a.
[0081] When the voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2 reaches one third of the voltage of the DC bus capacitor C.sub.p (i.e. V.sub.Cp/3), the switches S.sub.3 and S.sub.4 are turned off, and pre-charging of the flying capacitor C.sub.fly2 is completed. When the voltage V.sub.Cfly1, of the flying capacitor C.sub.fly1 reaches two third of the voltage of the DC bus capacitor C.sub.p (i.e. 2V.sub.Cp/3), the switches S.sub.5 and S.sub.6 are turned off, and pre-charging of the flying capacitor C.sub.fly1 is completed. At this time, pre-charging of the flying capacitors C.sub.fly1 and C.sub.fly2 of the four-level PFC circuit is completed, and the controller is configured to control all switches of the second bridge arm to turn off.
[0082] It shall be noted that in operation of the four-level PFC circuit, when V.sub.Cfly1 is always less than the clamping voltage V.sub.D3 of the voltage regulation diode D.sub.3 and the clamping voltage V.sub.D4 of the voltage regulation diode D.sub.4, protection of the voltage regulation diodes D.sub.3 and D.sub.4 to the switches S.sub.3 and S.sub.4 can be omitted. At this time, only two voltage regulation diodes, i.e., D.sub.1 and D.sub.2, are used. In this embodiment, the switches of the second bridge arm can select low-voltage switches. For example, when the breakdown voltage V.sub.BRDSS equals to 250 V, the voltage clamping module can select the voltage regulation diode with a clamping voltage of 200 V, and when a voltage of the power supply V.sub.ac is 264 V, the DC bus capacitor C.sub.p is charged through the DC bus charging loops shown by dashed lines in
[0083] After the four-level conversion circuit is powered off, since the diodes have a forward conduction voltage drop, when the voltage V.sub.Cp of the DC bus capacitor C.sub.p is decreased to be less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1, the voltage regulation diodes D.sub.1 and D.sub.2 connected in series are turned on forwardly, and the flying capacitor C.sub.fly1 begins to discharge through the voltage regulation diodes D.sub.1 and D.sub.2. In some embodiments, when the voltage V.sub.Cp of the DC bus capacitor C.sub.p is decreased to be less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1, the flying capacitor C.sub.fly1 begins to discharge through the switches S.sub.5 and S.sub.6.
[0084] When the voltage V.sub.Cfly1, of the flying capacitor C.sub.fly1 is decreased to be less than the voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2, the voltage regulation diodes D.sub.3 and D.sub.4 connected in series are turned on forwardly, and the flying capacitor C.sub.fly2 begins to discharge through the voltage regulation diodes D.sub.3 and D.sub.4. In some embodiments, when the voltage V.sub.Cfly1, of the flying capacitor C.sub.fly1 is decreased to be less than the voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2, the flying capacitor C.sub.fly2 begins to discharge through the switches S.sub.4 and S.sub.3.
[0085] In other embodiments, positions of the voltage regulation diodes of the four-level conversion circuit 100-1 shown in
[0086] Before the four-level conversion circuit is powered on, and the controller begins to operate, if the voltage V.sub.ab between the midpoint b of the first bridge arm 10 and the midpoint a of the second bridge arm 20 is higher than the clamping voltage of the voltage regulation diode D.sub.3 or D.sub.4, when the power supply V.sub.ac operates in the positive half period, the power supply V.sub.ac charges the flying capacitor C.sub.fly2 through the current limiting resistor R.sub.s, the inductor L, the switch S.sub.2, the voltage regulation diode D.sub.4 and the switch S.sub.b, and when the power supply V.sub.ac operates in the negative half period, the power supply V.sub.ac charges the flying capacitor C.sub.fly2 through the current limiting resistor R.sub.s, the switch S.sub.1, the voltage regulation diode D.sub.3 and the switch S.sub.a. A voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2 is shown by formulas (7) and (8):
[0087] After the four-level conversion circuit is powered off, since the diodes have a forward conduction voltage drop, when the voltage V.sub.Cp of the DC bus capacitor is decreased to be less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1, the voltage regulation diodes D.sub.1 and D.sub.2 connected in series to both sides of the flying capacitor C.sub.fly1 are turned on forwardly, and the flying capacitor C.sub.fly1 begins to discharge through the voltage regulation diodes D.sub.1 and D.sub.2, or the flying capacitor C.sub.fly1 begins to discharge through the switches S.sub.6 and S.sub.5. When the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1 is decreased to be less than the voltage V.sub.Cfly2 of the flying capacitor C.sub.fly2, the voltage regulation diodes D.sub.3 and D.sub.4 connected in series to both sides of the flying capacitor C.sub.fly2 are turned on forwardly, and the flying capacitor C.sub.fly2 begins to discharge through the voltage regulation diodes D.sub.3 and D.sub.4, or the flying capacitor C.sub.fly2 begins to discharge through the switches S.sub.6, S.sub.4, S.sub.3 and S.sub.5.
[0088] As shown in
[0089] As for a n-level conversion circuit 100-3 having a flying capacitor, 2×(n-2) voltage regulation diodes are required in total to protect the corresponding switches, and a voltage V.sub.Cflym of the flying capacitor C.sub.flym is shown by formulas (9) and (10):
[0090] In some embodiments, if a voltage stress of the switches of the second bridge arm 20 is pre-judged not to satisfy the formulas (9) and (10) according to actual operating state, the voltage regulation diodes D.sub.1 and D.sub.2 can only be connected to both sides of the flying capacitor C.sub.fly1 and both ends of the DC bus capacitor C.sub.p for protecting the switches S(.sub.2n-2) and S(.sub.2n-3) at an outer side of the flying capacitor C.sub.fly1, and a voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1 is shown by formulas (11) and (12):
[0091] In some embodiments, the number of voltage regulation diodes can be two, and at most 2×(n-2).
[0092] In some embodiments, as shown by the embodiment in
[0093] In some embodiments, as shown by the embodiment in
[0094] As shown by a dashed line in
[0095] As shown by a dashed line in
[0096] When a voltage of the flying capacitor C.sub.flyi reaches (n-1-i)/(n-1) times of V.sub.Cp (i=1, 2, 3, 4, 5, ..., and n-2), the corresponding switches of the second bridge arm 20 are turned off, and when voltage of each of all flying capacitors C.sub.fly1 to C.sub.fly(.sub.n-2) reaches (n-1-i)/(n-1) times of V.sub.Cp, all switches of the second bridge arm 20 are turned off. Also, the charging loops of the flying capacitor are not affected regardless of whether the voltage regulation diodes exist or not.
[0097] After the n-level conversion circuit is powered off, since the diodes have a forward conduction voltage drop, when the DC bus voltage V.sub.Cp is decreased to be less than the voltage V.sub.Cfly1 of the flying capacitor C.sub.fly1, the voltage regulation diodes D.sub.1 and D.sub.2 connected in series to both sides of the flying capacitor C.sub.fly1 are turned on forwardly, and the flying capacitor C.sub.fly1 begins to discharge through the voltage regulation diodes D.sub.1 and D.sub.2, or the flying capacitor C.sub.fly1 begins to discharge through the two switches at an outer side of the flying capacitor C.sub.fly1. When the voltage V.sub.Cflyi of the flying capacitor C.sub.flyi is decreased to be less than the voltage V.sub.Cfly(i+1) of the flying capacitor C.sub.fly(i+1), the voltage regulation diodes connected in series to both sides of the flying capacitor C.sub.fly(i+1) are turned on forwardly, and the flying capacitor C.sub.fly(i+1) begins to discharge (i=1, 2, 3, ..., and n-2), or the flying capacitor C.sub.fly(i+1) begins to discharge through the switches at an outer side of the flying capacitor C.sub.fly(i+1).
[0098] In other embodiments, the electrical connection of the voltage regulation diodes in
[0099] As for the n-level conversion circuit 100-4 having a flying capacitor shown in
[0100] In some embodiments, if a voltage stress of the switches of the second bridge arm 20 is pre-judged not to satisfy the formulas (11) and (12) according to actual operating state, the voltage regulation diodes can only be connected between the flying capacitor satisfying the relations and both ends of the DC bus capacitor C.sub.p for protecting a group of switches at an outer side of the flying capacitor.
[0101] In some embodiments, the number of voltage regulation diodes at least can be two, and at most 2×(n-2).
[0102] After the n-level conversion circuit is powered off, since the diodes have a forward conduction voltage drop, when the DC bus voltage V.sub.Cp is decreased to be less than the voltage V.sub.Cflyi of the flying capacitor C.sub.flyi, the voltage regulation diodes connected in series to both sides of the flying capacitor C.sub.flyi are turned on forwardly, and the flying capacitor C.sub.flyi begins to discharge through the voltage regulation diodes on both sides of the flying capacitor C.sub.flyi, or the flying capacitor C.sub.flyi begins to discharge through the switches at an outer side of the flying capacitor C.sub.flyi.
[0103] The disclosure further provides a method for pre-charging a multilevel conversion circuit having a flying capacitor. The multilevel conversion circuit may include a first bridge arm, a second bridge arm, a DC bus capacitor, a first voltage clamping module and a second voltage clamping module. The first bridge arm includes a plurality of switches connected in series. The second bridge arm includes a plurality of switches connected in series and a flying capacitor group, and a midpoint of the second bridge arm and a midpoint of the first bridge arm are connected to a power supply and an inductor to form a series branch. The DC bus capacitor is connected in parallel to the first bridge arm and the second bridge arm. The first voltage clamping module is connected between a first end of the flying capacitor group and a first end of the DC bus capacitor, and a second voltage clamping module is connected between a second end of the flying capacitor group and a second end of the DC bus capacitor.
[0104] As shown in
[0105] In step S201, after the multilevel conversion circuit is powered on, the power supply charges the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm.
[0106] In some embodiments of the invention, the multilevel conversion circuit may further include a third bridge arm. The third bridge arm includes a plurality of switches connected in series, and a midpoint of the third bridge arm may be connected between the power supply and the inductor. After the multilevel conversion circuit is powered on, the power supply may charge the DC bus capacitor through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm. Alternatively, the power supply may charge the DC bus capacitor through the corresponding switches of the third bridge arm and the corresponding switches of the first bridge arm.
[0107] In some embodiments of the invention, after the multilevel conversion circuit is powered on, and when a voltage between the midpoint of the first bridge arm and the midpoint of the second bridge arm is greater than a clamping voltage of the first voltage clamping unit or the second voltage clamping unit, the power supply may charge the flying capacitor group through the corresponding switches of the second bridge arm, the first voltage clamping module or the second voltage clamping module, and the corresponding switches of the first bridge arm.
[0108] In some embodiments of the invention, the multilevel conversion circuit may further include an auxiliary power supply and a controller. The auxiliary power supply may be connected to the DC bus capacitor for powering the controller, and the controller may be coupled to the auxiliary power supply and the plurality of switches of the second bridge arm. When a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started, and when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller operates and controls the corresponding switches of the second bridge arm to turn on, and the power supply may charge the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm.
[0109] In some embodiments of the invention, the multilevel conversion circuit may further include an auxiliary power supply and a controller. The auxiliary power supply may be connected to the DC bus capacitor for powering the controller, and the controller may be coupled to the auxiliary power supply and the plurality of switches of the second bridge arm. When a voltage of the DC bus capacitor reaches a preset value of starting voltage, the auxiliary power supply is started, and when a voltage of the DC bus capacitor reaches a preset value of operating voltage, the controller operates and controls the corresponding switches of the second bridge arm to turn on, and the power supply may charge the flying capacitor group through the corresponding switches of the first bridge arm and the corresponding switches of the second bridge arm. Alternatively, the power supply may charge the flying capacitor group through the corresponding switches of the first bridge arm, the corresponding switches of the second bridge arm and the corresponding switch of the third bridge arm.
[0110] In conclusion, the disclosure provides use of the technique for pre-charging the multilevel conversion circuit having a flying capacitor, which can satisfy application requirements of the three-level to n-level conversion circuits only by at least adding two voltage clamping units. The respective embodiments are only used to explain the disclosure, and the structures, configurations and corresponding control methods of the respective circuits can be changed. On the basis of the technical solution of the disclosure, any modifications and equivalent alternations of the individual circuit based on the principle of the invention shall not be excluded from the scope protected by the invention.
[0111] Exemplary embodiments of the invention have been shown and described in details. It shall be understood that the invention is not limited to the disclosed embodiments. Instead, the invention intends to cover various modifications and equivalent settings included in the spirit and scope of the appended claims.