Leveling clip and tile leveling device for use of same
11702851 · 2023-07-18
Assignee
Inventors
Cpc classification
E04F21/22
FIXED CONSTRUCTIONS
E04F13/0892
FIXED CONSTRUCTIONS
International classification
E04F21/22
FIXED CONSTRUCTIONS
E04F13/08
FIXED CONSTRUCTIONS
Abstract
A leveling clip and tile leveling device for use of the same are disclosed. In one embodiment, the leveling clip includes a body defining an opening that is configured to accept a wedge device thereat. Tapered legs extend from the body and join a base at a base to body coupling. The base extends to a front and a rear of the body. The base to body coupling includes a frangible breakaway section that is integral prior to frangible separation and the frangible breakaway section, upon breaking, frangibly separates the body from the base. The leveling clip may be used with the wedge device to install two, three, or four tiles.
Claims
1. A tile leveling device comprising: a leveling clip comprising: a body defining an opening, the body including a first leg extending therefrom, the first leg including: a front portion, a rear portion, an inside portion, and an outside portion, a lower span extending from proximate a frangible breakaway section to an upper span, and the upper span being an area adjacent to a portion of the opening where, in response to tile installation, a wedge device penetrates the opening, the inside portion and the outside portion being tapered from a thick end to a thin end through the lower span, the thick end being superior to the thin end, a base coupled to the body, the base extending to a front of the body and the base extending to a rear of the body, a base to body coupling including the frangible breakaway section, the base and the body being integral prior to frangible separation, the frangible breakaway section upon breaking, frangibly separating the body from the base; and the wedge device comprising a wedge member having a tapered surface penetrating the opening of the body of the leveling clip, the wedge member configured to exert force against tiles being installed.
2. The tile leveling device as recited in claim 1, wherein the first leg further comprises: the front portion, the rear portion, the inside portion, and the outside portion; the lower span extending from proximate the frangible breakaway section to the upper span; and the inside portion and the outside portion being tapered from the thick end to the thin end through the lower span.
3. The tile leveling device as recited in claim 2, wherein the first leg further comprises the front portion and the rear portion being tapered from the thick end to the thin end through the lower span.
4. The tile leveling device as recited in claim 1, wherein the body further comprises an inverted U-shaped body.
5. The tile leveling device as recited in claim 1, wherein the base is orthogonally coupled to the body.
6. The tile leveling device as recited in claim 1, wherein the base further comprises: an I-shaped base orthogonally coupled to the body, the I-shaped base having spaced first, second, third, and fourth bars extending transversely from the body, the spaced first and second bars extending to the front and outward of the body and the spaced third and fourth bars extending to the rear and outward of the body; a first notch formed between the spaced first and second bars; and a second notch formed between the spaced first and second bars.
7. The tile leveling device as recited in claim 1, wherein the tapering is through at least the lower span and into the upper span.
8. The tile leveling device as recited in claim 1, wherein the tapering is through a majority of the lower span.
9. The tile leveling device as recited in claim 1, wherein the lower span corresponds to an area of the body which is within a bed of mortar during tile installation.
10. A leveling clip for a tile leveling device, the leveling clip comprising: a body defining an opening, the body including a first leg extending therefrom, the first leg including: a front portion, a rear portion, an inside portion, and an outside portion, a lower span extending from proximate a frangible breakaway section to an upper span, and the upper span being an area adjacent to a portion of the opening where, in response to tile installation, a wedge device penetrates the opening, the inside portion and the outside portion being tapered from a thick end to a thin end through the lower span, the thick end being superior to the thin end; a base coupled to the body, the base extending to a front of the body and the base extending to a rear of the body; and a base to body coupling including the frangible breakaway section, the base and the body being integral prior to frangible separation, the frangible breakaway section upon breaking, frangibly separating the body from the base.
11. The leveling clip as recited in claim 10, wherein the first leg further comprises: the front portion, the rear portion, the inside portion, and the outside portion; the lower span extending from proximate the frangible breakaway section to the upper span; and the inside portion and the outside portion being tapered from the thick end to the thin end through the lower span.
12. The leveling clip as recited in claim 11, wherein the first leg further comprises the front portion and the rear portion being tapered from the thick end to the thin end through the lower span.
13. The leveling clip as recited in claim 10, wherein the body further comprises an inverted U-shaped body.
14. The leveling clip as recited in claim 10, wherein the base is orthogonally coupled to the body.
15. The leveling clip as recited in claim 10, wherein the base further comprises: an I-shaped base orthogonally coupled to the body, the I shaped base having spaced first, second, third, and fourth bars extending transversely from the body, the spaced first and second bars extending to the front and outward of the body and the spaced third and fourth bars extending to the rear and outward of the body; a first notch formed between the spaced first and second bars; and a second notch formed between the spaced first and second bars.
16. The leveling clip as recited in claim 10, wherein the tapering is through at least the lower span and into the upper span.
17. The leveling clip as recited in claim 10, wherein the tapering is through a majority of the lower span.
18. The leveling clip as recited in claim 10, wherein the lower span corresponds to an area of the body which is within a bed of mortar during tile installation.
19. A leveling clip for a tile leveling device, the leveling clip comprising: a body including a first leg extending therefrom, the first leg including: a front portion, a rear portion, an inside portion, and an outside portion, a lower span extending from proximate a frangible breakaway section to an upper span, and the upper span being an area adjacent to a portion of the opening where, in response to tile installation, a wedge device is accepted, the inside portion and the outside portion being tapered from a thick end to a thin end through the lower span, the thick end being superior to the thin end; a base coupled to the body, the base extending to a front of the body and the base extending to a rear of the body; and a base to body coupling including the frangible breakaway section, the base and the body being integral prior to frangible separation, the frangible breakaway section upon breaking, frangibly separating the body from the base.
20. The leveling clip as recited in claim 19, wherein the first leg further comprises: the front portion, the rear portion, the inside portion, and the outside portion; the lower span extending from proximate the frangible breakaway section to the upper span; and the inside portion and the outside portion being tapered from the thick end to the thin end through the lower span.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:
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DETAILED DESCRIPTION OF THE INVENTION
(23) While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention, and do not delimit the scope of the present invention.
(24) Referring initially to
(25) The leg 30 similarly includes a front portion 52, a rear portion (not shown), an inside portion 56, and an outside portion 58. In some embodiments, the front portion 52 presents a thick end 60 and a thin end 62 with a tapered surface 64 therebetween. Likewise, the rear portion presents the thick end 60 and the thin end 62 with the tapered surface 64 therebetween. In some embodiments, the outside portion 58 is not tapered, and, similarly, the inside portion 56 is not tapered. It should be appreciated that with the legs 28, 30 having the tapering, that in some embodiments, the inside portions and the outside portions may be tapered with the front portions and the rear portions un-tapered. Further still, both the inside portions and the outside portions as well as the front portions and the rear portions may be tapered. The tapering of the legs 28, 30 enhance the release of the leveling clip 12 from the mortar M, which hardens into a bed as the mortar M cures. In one implementation, the tapering of the legs 28, 30 may begin at the point where the legs 28, 30 of the leveling clip 12 intersect the top edge of the tile, when in use, and the tapering may continue to the two frangible breakaway sections 92, 94. Often, the mortar M will ooze up from the bottom to envelop the a lower portion of the legs 28, 30. The tapering of the legs 28, 30 reduces the contact between the mortar M and the legs 28, 30 to make the release of the leveling clip 12 from the mortar M easier.
(26) A base 80, which is shown as an I-shaped base 82 is orthogonally coupled to the body 20 such that four spaced bars 84, 86, 88, 90 extend transversely from the body 20. Two frangible breakaway sections 92, 94 are defined along the respective two legs 28, 30 of the body 20 and provide a base to body coupling 96. It should be appreciated that although a particular body and base are described and illustrated, the leveling clip 12 presented herein may work with a variety of body and base forms and the body and base forms selected will depend on a number of manufacturing and design considerations.
(27) In one embodiment, the wedge device 14 includes a body 110 having an attachment end 112, a penetrating edge 114, a top 116, and a bottom 118. The attachment end 112 is coupled to a backstop member 120 and the penetrating edge 114 is configured to penetrate the leveling clip 12. The body 110 includes an inclined plane 124 tapering from the attachment end 112 to the penetrating edge 114. Teeth 122 are positioned along the inclined plane 124 in order to latch onto the leveling clip 12 as will be described in further detail hereinbelow. It should be appreciated that although a particular wedge device is described and illustrated, the leveling clip 12 presented herein may work with a variety of wedge devices and the wedge devices selected will depend on a number of manufacturing and design considerations.
(28) Referring now to
(29) Referring now to
(30) Referring now to
(31) Referring initially to
(32) As shown, the body 146 includes tapered surfaces 166, 168. It should be appreciated that although two tapered surfaces 166, 168 are depicted, the body 146 may have only one tapered surface. As previously discussed in other embodiments, the tapering of the body 146 enhances the release of the leveling clip 142 from the bed of mortar M, which hardens as the mortar M cures. The spaced and parallel strip members 148, 150 provide four points of contact 170, 172, 174, 176 for lift of tiles, while still establishing space for maximum mortar M penetration between the spaced and parallel strip members 148, 150.
(33) The wedge device 144 includes a backstop member 178 and two extension members, depicted as wedge members 180, 182 extending from the backstop member 178. The backstop member 178 provides a push area for fingers or a thumb and an enhanced sized that furnishes more leverage during use. Each of the wedge members 180, 182 include respective tapered surfaces 184, 186 configured to penetrate the lateral openings 152,154 and exert force against the tiles by pressing the tiles against the strip members 148, 150. Teeth 196, 198 are located along the tapered surfaces 184, 186 in order to latch onto the respective upper edges 156, 158 of the opposing lateral openings 152, 154. In operation, the teeth 196, 198 prevent the respective wedge members 180, 182 from slipping out of the lateral openings 152, 154 during penetration thereof. As will be appreciated, the wedge device 144 may penetrate the leveling clip 142 from the front N or rear R.
(34) Referring now to
(35) In operation, once the tiles are properly positioned, the locking subassembly 202 is secured in its place above the tiles and prevented from moving along the shaft 204 before being driven down to compress the tiles. The shaft 204 may include a locking surface 228, such as a “zip tie” to enable movement along the shaft 204 by the locking subassembly 202 in only one direction, in other words, toward the tiles.
(36) Referring to
(37) As previously discussed, the tapering of the leg 270 enhances the release of the leveling clip 252 from the mortar M, which hardens into a bed as the mortar M cures. In one implementation, the tapering of the leg 270 may begin at the point where the leg 270 of the leveling clip 252 intersect the top edge of the tile, when in use, and the tapering may continue to a frangible breakaway section 292. A base 300, which is shown as an I-shaped base 302 is orthogonally coupled to the body 260 such that four spaced bars 304, 306, 308, 310 extend transversely from the body 260. The frangible breakaway section 292 is defined along the leg 270 of the body 260 and provides a base to body coupling 312.
(38) Referring now to
(39) Referring now to
(40) The order of execution or performance of the methods and techniques illustrated and described herein is not essential, unless otherwise specified. That is, elements of the methods and techniques may be performed in any order, unless otherwise specified, and that the methods may include more or less elements than those disclosed herein. For example, it is contemplated that executing or performing a particular element before, contemporaneously with, or after another element are all possible sequences of execution.
(41) While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.