LIFTING MACHINERY WITH AUTOMATED REEVING CONFIGURATION CHANGE
20240083722 · 2024-03-14
Inventors
- Jonathan Chalavon (Mions, FR)
- Matthieu CORMIER (CHAMPGNE AU MONT D’OR, FR)
- C?dric FOURIER (CROTTET, FR)
- Adrien Gourru (Lyon, FR)
Cpc classification
B66C11/16
PERFORMING OPERATIONS; TRANSPORTING
B66C13/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66D3/04
PERFORMING OPERATIONS; TRANSPORTING
B66C13/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A lifting machinery includes a lower reeve block and an upper reeve block, the lower reeve block hanging by a lifting rope connected to a lifting winch, and a reversible connection mechanical system to be reversibly configurable between two reeving configurations including a connected configuration and a disconnected configuration. The reversible connection mechanical system includes a locking element, a locking complementary element and an elastic return member urging the locking element to engage with the locking complementary element. The lifting machinery further includes a control/command unit configured to pilot the lifting winch and a sensor configured to measure a force on a strand of the lifting rope. The control/command unit is configured to pilot the lifting winch in a connection phase and in a disconnection phase according to the measurement data of the force on the strand of the lifting rope.
Claims
1-14. (canceled)
15. A lifting machinery comprising: a double-reeved lifting device comprising two reeve blocks, the two reeve blocks including a lower reeve block secured to a lifting hook and an upper reeve block, wherein the lower reeve block is hanging by a lifting rope connected to a lifting winch to make the lower reeve block rise/descend, the lifting rope passing through the upper reeve block, wherein the two reeve blocks comprise a reversible connection mechanical system to be reversibly configurable between two reeving configurations including: a connected configuration in which the upper reeve block is connected to the lower reeve block so as to be able to accompany it in rise/descent movements according to a main axis, and a disconnected configuration in which the upper reeve block is disconnected from the lower reeve block so as to be able to remain hanging above the lower reeve block which is configured to perform descent/rise movements without the upper reeve block, wherein the reversible connection mechanical system comprises at least one locking element mounted on one of the two reeve blocks and a locking complementary element mounted on the other one of the two reeve blocks, the locking element being shaped so as to be engaged with the locking complementary element in the connected configuration, and an elastic return member urging the locking element to engage with the locking complementary element, the lifting machinery further comprising: a control/command unit configured to pilot the lifting winch in order to make the lower reeve block rise/descend so as to engage, in a connection phase, the locking element with the locking complementary element and thus switch into the connected configuration and so as to release, in a disconnection phase, the locking element from the locking complementary element and thus switch into the disconnected configuration, and a sensor configured to measure a force on a strand of the lifting rope, wherein the control/command unit is connected to the sensor and configured to receive measurement data of the force on the strand of the lifting rope, wherein the control/command unit is configured or programmed to automatically monitor a reeving configuration change based on the measurement data of the force on the strand of the lifting rope, the control/command unit being configured or programmed to pilot the lifting winch in the connection phase and in the disconnection phase according to the measurement data of the force on the strand of the lifting rope.
16. The lifting machinery according to claim 15, wherein the control/command unit is configured or programmed to pilot the lifting winch in the connection phase and in the disconnection phase according to a variation of the force on the strand of the lifting rope.
17. The lifting machinery according to claim 16, wherein the control/command unit is configured or programmed to pilot the lifting winch in the connection phase or in the disconnection phase, in order to raise the lower reeve block, until detecting a predefined increase in the force on the strand of the lifting rope.
18. The lifting machinery according to claim 15, wherein the control/command unit is configured or programmed, in the connection phase, to pilot the lifting winch in order to make the lower reeve block rise until detecting a predefined increase in the force on the strand of the lifting rope, called an increase in connection phase.
19. The lifting machinery according to claim 18, wherein the increase in connection phase of the force on the strand of the lifting rope is characterized by a passage of the force beyond a given connection force threshold, or by a variation slope of the force above a given connection slope value.
20. The lifting machinery according to claim 18, wherein the control/command unit is configured or programmed, in the connection phase, to pilot the lifting winch in order to carry on the rise of the lower reeve block until detecting a decrease in the force on the strand of the lifting rope, after the increase in connection phase, and to stop the rise of the lower reeve block in response to the detection of the decrease in the force on the strand of the lifting rope.
21. The lifting machinery according to claim 20, wherein the control/command unit is configured or programmed, in the connection phase and after having stopped the rise of the lower reeve block, to pilot the lifting winch in order to make the lower reeve block descend.
22. The lifting machinery according to claim 15, wherein the control/command unit is configured or programmed, in the disconnection phase, to pilot the lifting winch in order to make the lower reeve block rise, until detecting a predefined increase in the force on the strand of the lifting rope, called an increase in disconnection phase, to stop the rise of the lower reeve block.
23. The lifting machinery according to claim 22, wherein the increase in disconnection phase of the force on the strand of the lifting rope is characterized by a passage of the force beyond a given disconnection force threshold.
24. The lifting machinery according to claim 22, wherein the control/command unit is configured or programmed, in the disconnection phase and after having stopped the rise of the lower reeve block, to pilot the lifting winch in order to make the lower reeve block descend.
25. The lifting machinery according to claim 15, wherein the sensor is a load sensor mounted on the lifting machinery so as to be able to measure a weight specific to the lower reeve block.
26. The lifting machinery according to claim 25, wherein the load sensor is a load pin mounted on a system for deflecting the lifting rope.
27. The lifting machinery according to claim 15, wherein the locking element is a pawl pivotally mounted on one of the two reeve blocks so as to be movable within a locking channel, and the locking complementary element is a shaft mounted on the other one of the two reeve blocks.
28. A reeving configuration change method in a lifting machinery, the lifting machinery comprising: a double-reeved lifting device comprising two reeve blocks, the two reeve blocks including a lower reeve block secured to a lifting hook and an upper reeve block, wherein the lower reeve block is hanging by a lifting rope connected to a lifting winch to make the lower reeve block rise/descend, the lifting rope passing through the upper reeve block, wherein the two reeve blocks comprise a reversible connection mechanical system to be reversibly configurable between two reeving configurations including: a connected configuration in which the upper reeve block is connected to the lower reeve block so as to be able to accompany it in rise/descent movements according to a main axis, and a disconnected configuration in which the upper reeve block is disconnected from the lower reeve block so as to be able to remain hanging above the lower reeve block which is configured to perform descent/rise movements without the upper reeve block, wherein the reversible connection mechanical system comprises at least one locking element mounted on one of the two reeve blocks and a locking complementary element mounted on the other one of the two reeve blocks, the locking element being shaped so as to be engaged with the locking complementary element in the connected configuration, and an elastic return member urging the locking element to engage with the locking complementary element, the lifting machinery further comprising: a control/command unit configured to pilot the lifting winch in order to make the lower reeve block rise/descend so as to engage, in a connection phase, the locking element with the locking complementary element and thus switch into the connected configuration and so as to release, in a disconnection phase, the locking element from the locking complementary element and thus switch into the disconnected configuration, and a sensor configured to measure a force on a strand of the lifting rope, wherein the control/command unit is connected to the sensor and configured to receive measurement data of the force on the strand of the lifting rope, wherein the control/command unit is configured or programmed to automatically monitor a reeving configuration change based on the measurement data of the force on the strand of the lifting rope, the control/command unit being configured or programmed to pilot the lifting winch in the connection phase and in the disconnection phase according to the measurement data of the force on the strand of the lifting rope, the reeving configuration change method comprising: receiving, by the control/command unit, the measurement data of the force on the strand of lifting rope, automatically monitoring, by the control/command unit, a reeving configuration change based on the measurement data of the force on the strand of the lifting rope, and piloting, by the control/command unit, the lifting winch in the connection phase and in the disconnection phase according to the measurement data of the force on the strand of the lifting rope.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Other features and advantages of the present disclosure will appear upon reading the detailed description hereinafter, of a non-limiting example of implementation, made with reference to the appended figures wherein:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
DESCRIPTION
[0055] Referring to
[0056] The crane 1 comprises a double-reeved lifting device 2 which comprises two reeve blocks 3, 4, namely: [0057] a lower reeve block 3 secured to a lifting hook 30 intended to hook a load, where the lower reeve block 3 hangs from a dispenser carriage 9 (and therefore hangs to the jib 10) by a lifting rope 90 connected to a lifting winch 91 to make the lower reeve block 3 rise/descend (for example, depending on a direction of operation (e.g., winding or unwinding) of the lifting winch 91); and [0058] an upper reeve block 4 through which the lifting rope 90 passes, the upper reeve block 4 also hanging to the dispenser carriage 9. That is, the lower reeve block 3 may hang from a dispenser carriage 9 by a lifting rope 90 connected to a lifting winch 91 such that the lower reeve block 3 may alternately rise (e.g., be lifted) and descend (e.g., be lowered).
[0059] Also, the lower reeve block 3 supports lower rope deflection means, like for example two pulleys 31, for the passage of the lifting rope 90, and the upper reeve block 4 supports upper rope deflection means, like for example a pulley 41, for the passage of the lifting rope 90.
[0060] Thus, the double-reeved lifting device 2 is designed so as to raise/lower a load along the jib 10 of the crane 1. That is, the double-reeved lifting device 2 may be designed to alternately lift and lower a load.
[0061] The two reeve blocks 3, 4 are equipped with a reversible connection mechanical system so as to be reversibly configurable between two reeving configurations, which are: [0062] a connected configuration (illustrated in
[0064] Depending on the passage of the lifting rope 90 in the lower rope deflection means 31 provided on the lower reeve block 3 and in the upper rope deflection means 41 provided on the upper reeve block 4, the connected configuration and the disconnected configuration respectively correspond to a double-reeved configuration and to a single-reeved configuration, or vice versa, of the double-reeved lifting device 2; the single-reeved configuration being associated with a support of the hook 30 (and therefore of the load) by two lifting strands of the lifting rope 90, and the double-reeved configuration being associated with a support of the hook 30 (and therefore of the load) by four lifting strands of the lifting rope 90.
[0065] In the illustrated example, the connected configuration of
[0066] The reversible connection mechanical system comprises a locking mechanism 5 mounted on the lower reeve block 3, and a locking complementary structure 6 mounted on the upper reeve block 4 and capable of cooperating with the locking mechanism 5.
[0067] The locking mechanism 5 is integrated with the lower reeve block 3 and it is provided above the lower rope deflection means, therefore above the two pulleys 31 in the illustrated example. This locking mechanism 5 comprises: [0068] a frame 50 comprising two subplates opposite one another and which delimit an interstitial space therebetween; and [0069] a pawl 52 pivotally mounted on the frame 50, between these two subplates, where the pawl 52 is associated with a pushing device 7 described later on.
[0070] The locking complementary structure 6 is part of the upper reeve block 4 and it is provided above the upper rope deflection means, and therefore above the pulley 41 in the illustrated example. This locking complementary structure 6 comprises: [0071] a frame 60 comprising two flanges opposite one another and which delimit an open groove therebetween on the underside of the upper reeve block 4 to define an entrance; and [0072] a locking member 62 securely supported by the frame, where this locking member 62 forms a shaft extending according to a longitudinal axis orthogonal to the main axis, and where this locking member 62 extends between the two flanges of the frame 60 at a given distance from the entrance of the groove.
[0073] The frame 50 has a locking channel 53 with an elongate shape according to the main axis (and therefore according to a vertical direction), where this locking channel 53 is formed by two notches formed opposite one another in the two subplates of the frame 50 and opening onto upper flanges of these subplates, so that this locking channel 53 is provided with a mouthpiece through which the locking member 62 of the locking complementary structure 6 could come in and out of the locking channel 53. The mouthpiece is flared to facilitate and center the insertion of the locking member 62 inside the locking channel 53.
[0074] The pawl 52 is provided with a free end having a concave shape able to engage with the locking member 62, where the free end has a cutout with a shape complementary to the locking member 62. Thus, the pawl 52 forms a locking element and the locking member 62 forms a locking complementary element, where the pawl 52 is designed so as to engage with said locking member 62 in the connected configuration.
[0075] The pushing device 7 extends between the two subplates of the frame 50 and it comprises a push stop 70 provided with a free front end able to abut against the pawl 52, and more specifically against a bearing surface provided proximate to the pivot axis. This push stop 70 also has a free rear end, opposite to the free front end. The push stop 70 is in the form of an elongate part according to an axis of extension orthogonal to the main axis.
[0076] The push stop 70 is mounted movable in translation on the frame 50, according to a direction of translation orthogonal to the main axis. The push stop 70 slides between: [0077] a forward maximum position (visible in
[0079] The push stop 70 passes through and slides within a fixed support 73 secured to the frame 50, so that the free front end and the free rear end arranged on either side of the fixed support 73.
[0080] The pushing device 7 further comprises an elastic return member 74, for example in the form of a helical spring, this elastic return member 74 urging the push stop 70 towards its forward maximum position and imparting a force resisting a pushing force exerted by the pawl 52 on its free front end. Thus, the elastic return member 74 is at rest in the forward maximum position of the push stop 70.
[0081] In the illustrated example, this elastic return member 74 is interposed between the fixed support 73 and the free front end, and more specifically a stop surface provided on the free front end. Thus, when the pawl 52 exerts a pushing force on the free front end, making the push stop 70 recoil, while the elastic return member 74 is compressed and thus resists this recoil. Hence, this elastic return member 74 urges the paw 52 so as to engage with the locking member 62.
[0082] According to the present disclosure, the crane 1 further comprises a control/command unit 8 (for example of the type comprising at least one electronic board, a processor and/or a microcontroller) piloting the lifting winch 91 in order to make the lower reeve block 3 rise/descend so as to engage, in the connection phase, the pawl 52 with the locking member 62 and thus switch into the connected configuration and so as to release, in a disconnection phase, the pawl 52 off the locking member 62 and thus switch into the disconnected configuration. That is, the control/command unit 8 may be connected to one or more crane components, such as the lifting winch 91, and may be configured to control operations of one or more crane components.
[0083] The crane 1 further comprises a sensor 81 to measure a force F1 on a strand of the lifting rope 90. This sensor 81 may be a load sensor mounted on the crane 1 so as to be able to measure a weight specific to the lower reeve block 3, like a load pin mounted on a system for deflecting the lifting rope 90.
[0084] Thus, the control/command unit 8 is connected to this sensor 81 to receive measurement data of the force F1 on the lifting rope 90 and to this control/command unit 8 is configured or programmed to pilot the lifting winch 91 in the connection phase and in the disconnection phase according to these measurement data of the force F1 on the strand of the lifting rope 90.
[0085] In this manner, the control/command unit 8 automatically pilots the reeving configuration changes based on the measurement data of the force F1 on the strand of the lifting rope 90, this control/command unit 8 controlling the rise/descent movements of the lower reeve block 3 (by piloting the lifting winch 91) to switch from the disconnected configuration into the connected configuration, and vice versa, according to the variations of the measurements data of the force F1 on the strand of the lifting rope 90.
[0086] Indeed, in the connection phase and in the disconnection phase, only the control of the rise/descent movements of the lower reeve block 3 allows switching from a connected configuration into the disconnected configuration, and vice versa. The control of the rise/descent movements of the lower reeve block 3 is done by controlling the lifting winch 91.
[0087] Also, the control/command unit 8 allows automating the displacements of the lower reeve block 3, in the connection phase and in the disconnection phase, based on the measurement data of the force F1.
[0088] The following description covers the connection phase for switching from the disconnected configuration into the connected configuration, with reference to
[0089] Referring to
[0090] Referring to
[0091] Referring to
[0092] In other words, in the connected configuration, the pawl 52 is in the locking position and the locking member 62 is wedged inside the free end of the pawl 52, more specifically the locking member 62 wedged inside the cutout of this free end.
[0093] In this connected configuration, the lower reeve block 3 could be descended together with the upper reeve block 4. Indeed, when the lower reeve block 3 descends with its pawl 52, this pawl 52 is blocked by the locking member 62 and cannot pivot according to the proximal direction of rotation (upward pivoting). Thus, the pawl 52 remains blocked in the locking position with the locking member 62 which, as it should be reminded, is secured to the upper reeve block 4. Hence, the upper reeve block 4 is connected to the lower reeve block 3 and therefore descends with the latter.
[0094] As shown in the curve C1 of
[0095] During steps (1) to (5) of the connection phase, the control/command unit 8 pilots the lifting winch 91 in order to: [0096] make the lower reeve block 3 rise, until detecting a predefined increase in the force F1 (called increase in connection phase), associated with steps (2) and (3); indeed, thanks to this measurement of an increase in the force F1, the control/command unit 8 deduces that the connection phase is initiated and that the locking member 62 and the pawl 52 start cooperating together; [0097] then carry on the rise of the lower reeve block until detecting a decrease in the force F1 (step (4)), after the predefined increase, and stop the rise of the lower reeve block 3 in response to the detection of said decrease in the force F1, and [0098] finally, after having stopped the rise of the lower reeve block 3, make the lower reeve block 3 descend (step (5)) which is henceforth connected to the upper reeve block 4.
[0099] It should be noted that the increase in connection phase of the force F1 during steps (3) and (4) may be characterized by a passage of the force F1 beyond a given connection force threshold, or by a variation slope of the force F1 (a slope measured on the curve C1 at steps (2) and (3)) above a given connection slope value.
[0100] It should also be noted that the control/command unit 8 could make the lower reeve block 3 rise until detecting: [0101] the decrease in the force F1 (which reflects step (4)), for example by detecting a negative derivative of the fore F1, or [0102] the passage of the force F1 beyond the given connection force threshold.
[0103]
[0110] The following description covers the disconnection phase for switching from the connected configuration into the disconnected configuration, with reference to
[0111] Referring to
[0112] Once the upper reeve block 4 abuts at the top, the lower reeve block 3 continues rising, as schematized by the arrow MO, while the upper reeve block 4 is blocked. Thus, as the locking channel 53 rises, the locking member 62 slides inside this locking channel 53 according to the entry direction (downwards), bearing in mind that the pawl 52 will not resist this sliding and that the pawl 52 will thus pivot in the distal direction of rotation (downwards) by the effect of a push exerted by the locking member 62 on a distal flange of the pawl 52. Also, the pawl 52 pivots downwards, whereas the locking member 62 slides in the direction of the bottom 55 of the locking channel 53, until the locking member 62 comes out of the free end of the pawl 52, overpasses its distal tip and finishes by breaking contact with the pawl 52, and afterwards, as illustrated in
[0113] Referring to
[0114] Thus, and as illustrated in
[0115] As shown in the curve C2 of
[0116] During steps (1) to (5) of the disconnection phase, the control/command unit 8 pilots the lifting winch 91 in order to: [0117] make the lower reeve block 3 rise, until detecting an increase (step (1)) in the force F1 (called increase in disconnection phase) such that said force F1 reaches a given disconnection force threshold to stop the rise of the lower reeve block 3; indeed, thanks to this measurement of an increase in disconnection phase of the force F1 beyond the disconnection force threshold, the control/command unit 8 deduces that the disconnection phase is initiated and that the locking member 62 and the pawl 52 have connected together and are at step (3); and [0118] finally, after having stopped the rise of the lower reeve block 3, make the lower reeve block 3 descend (steps (4) to (6)) which disconnects from the upper reeve block 4.
[0119]
[0126] Moreover, it could be considered to reverse the positions of the locking mechanism 5 and of the locking complementary structure 6 of the reversible connection mechanical system, by arranging the locking mechanism 5 on the upper reeve block 4 and by arranging the locking complementary structure 6 on the lower reeve block 3. It is also possible to operate with one single pawl 52 for the locking mechanism 5, by adapting the shape of the pawl 52 to wedge the locking member 62 in the locking channel 53. Alternatively, it is possible to operate with two or more than two pawls 52 for the locking mechanism 5. It could also be considered to provide for one or more elastic return member(s) other than the previously-described spring, like for example an elastic leaf, a return mechanism, or other equivalent elastic biasing means.