DRIVE DEVICE FOR AN ELECTRIFIED VEHICLE AXLE

Abstract

The examples relate to a drive device for an electrified vehicle axle of a vehicle, with an electric machine which outputs via a transmission to drive shafts which lead to vehicle wheels of the vehicle axle, and with a coolant and/or lubricant module which supplies the electric machine and/or the transmission with coolant and/or lubricant. The electric machine, the transmission and the module being joined together to form an structural unit, in which the electric machine and the coolant/lubricant module may be flange-connected to the transmission in a manner to be spaced apart axially from one another, and, on its side which lies axially opposite the transmission. The electric machine having a radially protruding cantilever which bridges an axial spacing (x) from the coolant/lubricant module and which, at its free cantilever end, is attached in a force-transmitting manner via at least one bolt location (A) to the coolant/lubricant module, for example, to reduce operationally induced vibrations in the structural unit. In an example, at the cantilever end, a stop element may be provided with an adjustable stroke between a non-use position (N) and a supporting position (S). Before the bolt location (A) is tensioned fixedly, the stroke of the stop element can be adjusted, using up a tolerance gap, until in contact with the module supporting face, with the result that the cantilever end and the module can be braced to one another in a manner which is free from tolerance-induced component deformations.

Claims

1-11. (canceled)

12. A drive device of an electrified vehicle axle of a vehicle with the drive device assemble-able in an structural unit with an electric machine which outputs via a transmission to drive shafts which lead to vehicle wheels of the electrified vehicle axle, and connectable with a module which supplies the electric machine and/or the transmission with coolant and/or lubricant, the electric machine, the transmission, and the module capable of being joined together to form the structural unit, in which the electric machine and the module are flange-connectable to the transmission in a manner to be spaced apart axially from one another, and, on a side of the electric machine which lies axially opposite the transmission, the electric machine having a cantilever that is radially protruding to bridge an axial spacing (x) from the module and which, at a free cantilever end of the cantilever, is attachable in a force-transmitting manner via at least one first bolt location to the module, the drive device comprising: a stop element provided at the free cantilever end of the cantilever of the electric machine, the stop element provided with an adjustable stroke between a non-use position and a supporting position, and spaced apart from a first module supporting face via a tolerance gap in the non-use position, the adjustable stroke of the stop element being adjustable before the at least one first bolt location is in a fixedly tensioned state, the adjustable stroke of the stop element being adjustable, using up the tolerance gap, until in contact with the first module supporting face, so that the free cantilever end and the module are braced to one another.

13. The drive device as claimed in claim 12, wherein the at least one first bolt location has a first threaded bolt to be guided through a first screw hole of the free cantilever end and to be brought by way of a first bolt shank of the first threaded bolt into threaded engagement with a first module-side internally threaded bore.

14. The drive device as claimed in claim 13, wherein, the stop element is a stop sleeve which has a thread-free inner circumference and an outer circumference with an external thread, via which the stop sleeve is in threaded engagement with an internal thread of the free cantilever end (37), and the internal thread is configured in the first screw hole of the free cantilever end, and/or the stop sleeve is actuatable by screwing for a stroke adjustment.

15. The drive device as claimed in claim 14, wherein, the first bolt shank of the first threaded bolt is guidable through the stop sleeve, and/or in the supporting position, an end side of the stop sleeve is in contact with an opening edge region of the first module-side internally threaded bore of the module, which opening edge region forms the first module supporting face.

16. The drive device as claimed in claim 14, wherein in the fixedly tensioned state, the free cantilever end including the stop sleeve is supported between a first bolt head of the first threaded bolt and an opening edge region of the first module-side internally threaded bore of the module, and the first bolt head is supported directly on an stop sleeve end side which faces away from the module, or the first bolt head is supported, independently of the stop sleeve, on the opening edge region of the first screw hole of the free cantilever end.

17. The drive device as claimed claim 14, wherein, the stop sleeve has, on an end side which faces away from the module, a tool attachment, via which the stop sleeve is actuatable by screwing, and the tool attachment of the stop sleeve and a tool attachment of the first threaded bolt are substantially identical, with result that the stop sleeve (and the first threaded bolt are actuatable by way of an identical tool.

18. The drive device as claimed in claim 12, wherein, the at least one first bolt location is oriented axially parallel to an axis of the electric machine or to an axis of the module, and/or for a reduction of operationally induced vibrations, the free cantilever end is connectable via at least one second bolt location to the module, an screw axis of the at least one second bolt location is oriented at a right angle with respect to an screw axis of the at least one first bolt location.

19. The drive device as claimed in claim 18, wherein the at least one second bolt location has a second threaded bolt which is guidable through a second screw hole of the free cantilever end to be brought by way of a bolt shank of the second threaded bolt into threaded engagement with a second module-side internally threaded bore.

20. The drive device as claimed in claim 19, further comprising: an adjusting sleeve with a small hole tolerance insertable into the second screw hole of the free cantilever end, sleeve length (l.sub.1) of the adjusting sleeve is of greater dimensions than a screw hole length (l.sub.2) of the free cantilever end, and in the fixedly tensioned state, the adjusting sleeve is supported between a second bolt head and a second opening edge region of the second module-side internally threaded bore, and the free cantilever end is adjustable in an axial direction in sliding contact with an outer circumference of the adjusting sleeve, while lateral vibrations transversely with respect to the axial direction are blocked.

21. The drive device as claimed in claim 18, wherein while the module is dismantled, the structural unit has an assembly clearance (f) between the free cantilever end and the transmission, so that in a first process the module is introduce-able without interfering contours into the assembly clearance (f), in a second process, the module is advanceable in an axial direction by an advancing stroke as far as into an assembly position, to establish a flange connection between the module and the transmission, and, in a third process, the free cantilever end is brace-able to the module at the at least one first bolt location and the at least one second bolt location, respectively.

22. The drive device as claimed in claim 12, wherein, the electric machine is assigned an electronic power system which is arrangeable on an upper side of the structural unit, and the cantilever has a contact housing for electric supply lines, via which the electronic power system is connectable to the electric machine.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0017] These and other aspects and advantages will become more apparent and more readily appreciated from the following description of the examples, taken in conjunction with the accompanying drawings of which:

[0018] FIG. 1 shows a roughly schematic block circuit diagram of the drive device according to an example,

[0019] FIG. 2 shows a perspective illustration of the drive device in the assembled state,

[0020] FIGS. 3 and 4 show a bolt location in different operating states,

[0021] FIG. 5 shows a view in accordance with FIG. 3 of one variant of the bolt location,

[0022] FIG. 6 shows a further bolt location, and

[0023] FIG. 7 shows a view in accordance with FIG. 2 of the drive device with an oil module which is still dismantled.

DESCRIPTION

[0024] FIG. 1 shows a simplified block circuit diagram of a drive device for a vehicle axle of a double-track vehicle. The vehicle axle has an electric machine 1 which, in the transverse installation, is arranged axially parallel to the drive shafts 3, 4 which are led to the vehicle wheels. The rotor shaft 5 of the electric machine 1 is drive-connected via a transmission 7 to the two drive shafts 3, 4. In FIG. 1, the transmission 7 has a double spur gear stage which is drive-connected to an input-side gearwheel 9 of an axle differential 11. The axle differential 11 outputs on both sides to the drive shafts 3, 4 which are led to the vehicle wheels. In addition, the drive device may have an oil module 13, the construction of which is described in the following text only in so far as it is necessary for understanding the examples of the invention. Accordingly, the oil module 13 has an oil tank 15 which is connected via a suction line to a pressure pump 17. From the pressure pump 17, a pressure line leads as far as a branch location, at which the pressure line forks into supply lines 19, 21. Via the supply line 19, oil is conducted to tooth engagement locations of the transmission 7. From there, the oil drips off and is collected in a lubricating oil sump 23. Via the supply line 21, the oil is conducted into the electric machine 1. From there, the oil likewise flows in the direction of the oil sump 23. The oil which is collected in the oil sump 23 is conducted back into the oil tank 15 with the aid of a return pump 25.

[0025] In FIG. 2, the electric machine 1, the transmission 7 and the oil module 13 are joined together to form a frame-shaped structural unit. In the structural unit, the electric machine 1 and the oil module 13 are flange-connected to the transmission 7 via flange connections 27, 29 such that they are spaced apart from one another over an axial spacing x. The electric machine 1 may be assigned an electronic power system 31 (indicated using a dotted line). This is situated on the upper side of the frame-shaped structural unit and spans the interior space of the frame-shaped structural unit. The electronic power system 31 may be connected to the electric machine 1 via electric supply lines which run within a contact housing 33 in FIG. 2. The contact housing 33 may be a constituent part of a cantilever 35 which protrudes radially on the electric machine side which lies axially opposite the transmission 7.

[0026] As is apparent from FIG. 2, the cantilever 35 bridges the axial spacing x to the oil module 13. A free cantilever end 37 may be attached to the oil module 13 in a force-transmitting manner via a total of four bolt locations A, B, in order to reduce operationally induced vibrations in the structural unit.

[0027] As is apparent from FIG. 2, the bolt locations may be divided into a total of two first bolt locations A and two second bolt locations B. The screw axes of the first bolt locations A may be oriented in the vertical direction z. The screw axes of the bolt locations B may be oriented in the axial direction of the electric machine 1 or the oil module 13. In FIG. 2, the oil module 13 has a shaft leadthrough 39, through which a drive shaft 3, 4 (not shown) may be guided as far as the respective vehicle wheel.

[0028] In the following text, the construction of one of the bolt locations A is described on the basis of FIG. 3. Accordingly, the bolt location A has a threaded bolt 41. The latter (threaded bolt 41) may be guided through a screw hole 43 of the cantilever end 37 and may be in threaded engagement by way of its bolt shank 45 with a module-side internally threaded bore 47. Furthermore, the bolt location A is assigned a stop sleeve 49. The stope sleeve 49 has a thread-free inner circumference and an outer circumference with an external thread 51. The stop sleeve 49 is in threaded engagement via its external thread 51 with an internal thread 53 of the screw hole 43 of the cantilever end 37. In FIG. 3, the bolt shank 45 of the threaded bolt 41 may be guided through the stop sleeve 49. By way of actuation by screwing, the stroke of the stop sleeve 49 can be actuated between a non-use position N (shown in FIG. 4) and a supporting position S (shown in FIG. 3). In the supporting position S which is shown in FIG. 3, the stop sleeve 49 is in contact with an opening edge region 55 of the module-side internally threaded bore 47. In FIG. 3, the bolt head 57 of the threaded bolt 41 is supported on the opening edge region of the screw hole 43 of the cantilever end 37. The stop sleeve 49 protrudes with an oversize h out of the screw hole 43 of the cantilever end 37, by way of which oversize h, the tolerance gap y (FIG. 4) between the cantilever end 37 and the oil module 13 may be bridged.

[0029] The stop sleeve 49 on an end side which faces away from the oil module 13, has a tool attachment 61, via which the stop sleeve 49 can be actuated by screwing. The tool attachment 61 of the stop sleeve 49 and the tool attachment 63 of the threaded bolt 41 are of substantially identical configuration with a polygon socket. Consequently, both the stop sleeve 49 and the threaded bolt 41 can be actuated by way of an identical tool.

[0030] In FIG. 3, the end side of the stop sleeve 49 which faces away from the opening edge region 55 of the module-side internally threaded bore 47, is situated within the screw hole 43 of the cantilever end 37. Consequently, in FIG. 3, the bolt head 57 of the threaded bolt 41 may be supported directly on the opening edge region of the screw hole 43 of the cantilever end 37. As an alternative to this, FIG. 5 shows one variant of the bolt location A, in which that end side of the stop sleeve 49 which faces away from the opening edge region 55 of the module-side internally threaded bore 47, protrudes with an overhangabeyond the cantilever end 37. In this case, the bolt head 57 of the threaded bolt 41 may be supported directly on the stop sleeve 49.

[0031] FIG. 6 shows the construction of one of the second bolt locations B. Accordingly, the second bolt location B has a threaded bolt 65 which is guided through a screw hole 67 of the cantilever end 37 and is in threaded engagement by way of its bolt shank 69 with a module-side internally threaded bore 71. An adjusting sleeve 73 with a small hole tolerance may be inserted into the screw hole 67 of the cantilever end 37. The sleeve length l.sub.1 of this adjusting sleeve 73 may be of greater dimensions than the screw hole length l.sub.2 of the cantilever end 37. FIG. 6 shows a fixedly tensioned state, in the case of which the adjusting sleeve 73 may be supported between the bolt head 75 of the threaded bolt 67 and an opening edge region 77 of the module-side internally threaded bore 71. In this case, the cantilever end 37 is in sliding contact with the smooth cylindrical adjusting sleeve outer circumference, which results in a floating mounting in the axial direction, but lateral vibrations transversely with respect to the axial direction are largely blocked.

[0032] Both the outer circumference and the inner circumference of the adjusting sleeve 73 may be realized in a smooth cylindrical or thread-free manner. The threaded bolt 65 therefore extends through the adjusting sleeve 73 without threaded engagement.

[0033] FIG. 7 shows the structural unit with an oil module 13 which is still dismantled. The structural unit has an assembly clearance f between the cantilever end 37 and the transmission 7. In a first process, the oil module 13 may be introduced into the assembly clearance fin an assembly direction x in a manner which may be free from interfering contours. Subsequently, a second process follows, in the case of which the oil module 13 is advanced by an advancing stroke in the axial direction y as far as into an assembly position. In the assembly position, the flange connection 29 between the oil module 13 and the transmission 7 can be established. In a final third process, the cantilever end 37 is braced at the bolt locations A, B to the oil module 13. Before the tensioning operation is carried out, the stop sleeve 49 may be brought into contact with the opening edge region 55 of the module-side internally threaded bore 47 (see FIG. 3).

[0034] A description has been provided with particular reference to examples, but it will be understood that variations and modifications can be effected within the spirit and scope of the claims, which may include the phrase at least one of A, B and C as an alternative expression that refers to one or more of A, B or C, contrary to the holding in Superguide v. DIRECTV, 358 F3d 870, 69 USPQ2d 1865 (Fed. Cir. 2004).

LIST OF DESIGNATIONS

[0035] 1 Electric machine [0036] 3, 4 Drive shafts [0037] 5 Rotor shaft [0038] 7 Transmission [0039] 9 Input gearwheel [0040] 11 Axle differential [0041] 13 Oil module [0042] 15 Oil tank [0043] 17 Pressure pump [0044] 19, 21 Supply lines [0045] 23 Oil sump [0046] 25 Return pump [0047] 27, 29 Flange connections [0048] 31 Electronic power system [0049] 33 Contact housing [0050] 35 Cantilever [0051] 37 Cantilever end [0052] 39 Shaft leadthrough [0053] 41 Threaded bolt [0054] 43 Screw hole [0055] 45 Bolt shank [0056] 47 Module-side internally threaded bore [0057] 49 Stop sleeve [0058] 51 External thread [0059] 53 Screw hole internal thread [0060] 55 Opening edge region [0061] 57 Bolt head [0062] 61, 63 Tool attachments [0063] 65 Threaded bolt [0064] 67 Screw hole [0065] 69 Bolt shank [0066] 71 Module-side internally threaded bore [0067] 73 Adjusting sleeve [0068] 75 Bolt head [0069] 77 Opening edge region [0070] x Axial spacing [0071] h Oversize [0072] y Tolerance gap [0073] f Assembly clearance [0074] l.sub.1 Sleeve length [0075] l.sub.2 Screw hole length [0076] N Non-use position [0077] S Supporting position [0078] A, B Bolt locations [0079] a Overhang