TOOL CHANGING DEVICE FOR A MACHINE TOOL AND MANUFACTURING SYSTEM
20240082970 ยท 2024-03-14
Inventors
Cpc classification
B23Q2003/155418
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tool changing device for a machine tool comprises a handling unit comprising a handling robot, an interchangeable tool magazine, and a provisioning site for the tool magazine. The handling unit comprises a tool gripper for gripping tools. The tool magazine is configured as an upright disk magazine with a vertical rotation axis. The tool magazine is detachably mounted at the provisioning site on a rotary table that is rotatable to provide a desired rotational position of the tool magazine for a tool change in which a selected tool location in the tool magazine is accessible for the tool gripper of the handling unit. The handling unit is adapted to change tools between the tool magazine and a tool holder in a workspace of the machine tool. The handling unit and the tool magazine are arranged in a setup cell of the tool changing device, which is arranged to be coupled to the workspace of the machine tool via a closable setup interface. The handling robot is adapted to move the tool gripper through the setup interface into the workspace to change tools there. A manufacturing system includes a machine tool and a tool changing device.
Claims
1. A tool changing device for a machine tool, comprising: a handling unit comprising a handling robot, an interchangeable tool magazine, and a provisioning site for the tool magazine, wherein the handling unit comprises a tool gripper for gripping tools, wherein the tool magazine is configured as an upright disk magazine with a vertical rotation axis, wherein the tool magazine is detachably mounted at the provisioning site on a rotary table that is rotatable to provide a desired rotational position of the tool magazine for a tool change in which a selected tool location in the tool magazine is accessible for the tool gripper of the handling unit, wherein the handling unit is adapted to change tools between the tool magazine and a tool holder in a workspace of the machine tool, wherein the handling unit and the tool magazine are arranged in a setup cell that is arranged to be coupled to the workspace of the machine tool via a closable setup interface, and wherein the handling robot is adapted to move the tool gripper through the setup interface into the workspace to change tools there.
2. The tool changing device of claim 1, wherein the tool magazine comprises at least two levels that are arranged one above the other, each comprising a plurality of tool locations.
3. The tool changing device of claim 1, wherein the tool magazine comprises at least three levels that are arranged one above the other, each comprising a plurality of tool locations.
4. The tool changing device of claim 2 wherein the tool locations are distributed along a tool receiving diameter about the rotation axis, and wherein the tool receiving diameter of each of the at least three levels is the same.
5. The tool changing device of claim 2, wherein the tool magazine is arranged to be rigid in itself, and wherein the levels that are arranged one above the other are non-rotatably connected to each other via a common center.
6. The tool changing device of claim 1, wherein the rotary table has a bearing surface, wherein the tool magazine has a support surface, wherein the tool magazine rests with the support surface on the bearing surface, and wherein the support surface is spaced along a longitudinal extension of the tool magazine by at least 30% of the longitudinal extension from a lower end of the tool magazine.
7. The tool changing device of claim 6, wherein the support surface is disposed within a central profile of the tool magazine, and wherein the tool locations in the tool magazine are distributed around the central profile.
8. The tool changing device of claim 1, wherein the tool magazine has a handle for a manual handling of the tool magazine.
9. The tool changing device of claim 1, wherein the tool magazine is configured to accommodate tools in a suspended manner.
10. The tool changing device of claim 9, wherein the accommodated tools are covered from above in the tool magazine.
11. The tool changing device of claim 9, wherein the tool locations in the tool magazine have a vertically downwardly orientation, and wherein a tool shank of a tool is insertable by an axial insertion movement into the tool locations from below.
12. The tool changing device of claim 1, wherein the handling robot is mounted outside the workspace of the machine tool in the setup cell.
13. The tool changing device of claim 1, wherein the handling robot has a translational lifting axis having a vertical orientation and at least one swivel axis having a vertical orientation.
14. The tool changing device of claim 1, wherein the tool gripper is arranged as a multiple gripper for gripping multiple tools.
15. The tool changing device according to claim 14, wherein the tool gripper serves as a foreground magazine that is configured to provide two or more different tools close to the tool spindle.
16. The tool changing device of claim 14, wherein a change of the tool magazine is enabled in parallel to the main time, and wherein during the change of the tool magazine at least one further tool can be exchanged by the tool gripper.
17. The tool changing device of claim 1, wherein the tool magazine at the provisioning site serves as a background magazine, and wherein the tool gripper changes tools with the background magazine.
18. The tool changing device of claim 1, wherein the tool magazine has in the region of its upper side at least one receiving space for a workpiece fixture for workpiece fixation on a workpiece holder of the machine tool, and wherein the at least one workpiece fixture is transferable by the handling robot with a fixture gripper between the setup cell and the workspace.
19. The tool changing device of claim 18, wherein the at least one workpiece fixture is disposable in the receiving space on top of the tool magazine in an upright orientation, and wherein the fixture gripper is adapted to a gripper groove of the at least one workpiece fixture.
20. A manufacturing system for machining workpieces, comprising: at least one machine tool that is configured for multi-axis machining, and which has a tool holder and a workpiece holder, which can be moved relative to one another in at least three axes, wherein the tool holder and the workpiece holder are arranged at a rear side of a workspace of the machine tool, and a tool changing device, comprising: a handling unit comprising a handling robot, an interchangeable tool magazine, and a provisioning site for the tool magazine, wherein the handling unit comprises a tool gripper for gripping tools, wherein the tool magazine is configured as an upright disk magazine with a vertical rotation axis, wherein the tool magazine is detachably mounted at the provisioning site on a rotary table that is rotatable to provide a desired rotational position of the tool magazine for a tool change in which a selected tool location in the tool magazine is accessible for the tool gripper of the handling unit, wherein the handling unit is adapted to change tools between the tool magazine and a tool holder in a workspace of the machine tool, wherein the handling unit and the tool magazine are arranged in a setup cell, which is arranged to be coupled to the workspace of the machine tool via a closable setup interface, and wherein the handling robot is adapted to move the tool gripper through the setup interface into the workspace to change tools there.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0097] Further features and advantages of the present disclosure will be appar-ent from the following description and explanation of several exemplary embodiments with reference to the drawings, wherein:
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EMBODIMENTS
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[0107] The machine tool 10 further comprises kinematics 20 configured as a multi-axis kinematics. In
[0108] In the exemplary embodiment, the kinematics 20 comprise various components which are mounted indirectly or directly on the frame block 16. This ensures short force paths and high stiffness. In
[0109] The machine tool 10 further comprises a workpiece holder 30 (also: workpiece receptacle) for holding at least one workpiece to be machined. Furthermore, a tool spindle 32 is provided. The tool spindle 32 includes a tool holder 34 configured to receive a tool 36. The tool 36 is rotationally drivable to machine a workpiece held by the workpiece holder 30.
[0110] In the exemplary embodiment, the workpiece holder 30 sits on a cantilever arm 40 that is guided on one side, which accommodates a swivel drive or rotary drive 42 for the workpiece holder 30. The rotational axis provided in this manner may also be referred to as C-axis. The cantilever arm 40 is coupled to a linear drive 46 via another rotary drive 44, which in turn is mounted to the frame block 16. The rotary drive 44 provides a rotational axis, which may be referred to as B-axis. The linear drive 46 provides a translational axis, which may be referred to as Y-axis.
[0111] The tool spindle 32 is coupled to the frame block 16 via a linear drive 50 and a linear drive 52. The linear drive 50 provides a translational axis, which can also be referred to as Z-axis. The linear drive 52 provides a translational axis, which may also be referred to as X-axis. The two linear drives 50, 52 form a cross-slide drive. In the exemplary embodiment, two translational axes (X, Z) are associated with the tool spindle 32 and the tool, respectively. A translational axis (Y) is associated with the workpiece holder 30 and the workpiece, respectively. Furthermore, in the exemplary embodiment, two rota-tory axes/swivel axes (B, C) are associated with the workpiece holder 30 and the workpiece, respectively. Other types of assignment are conceivable and depend on the machine kinematics concept.
[0112] Overall, the machine tool 10 provides a compact workspace 24. This in turn leads to a small size of the machine tool 10, combined with low weight and low en-ergy requirements. At the same time, high precision and a high material removal rate can be ensured due to the design-specific rigidity. The workspace 24 is easily accessible, since the workpiece holder 30 and the tool holder 34 are each arranged and mounted on a rear side of the workspace 24 indirectly or directly on the frame block 16 and on the base frame 14 of the frame 12. Thus, basically three sides (front side as well as two lateral sides) are available for horizontal access to the workspace 24.
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[0114] In the exemplary embodiment shown in
[0115] An operator console 82 is provided for operating the manufacturing system 60, and is positioned adjacent to the door 78 and/or the door 80. In the arrangement shown in
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[0117] The machine tool 10 is accessible via the front 84 when the door 78 is open. A rear side opposite the front side 78 is designated by 86. The workpiece holder 30 and the tool holder 34 are mounted on the rear 86 in the exemplary embodiment. This ensures good accessibility. The machine tool 10 is arranged with its workspace 24 inside the enclosure 64. The workspace 24 has a loading interface 90 on the side and a setup interface 92 on an opposite side. The loading interface 90 is exemplarily usable for an automated workpiece change. The setup interface 92 is used, for example, for the tool change. In exemplary embodiments, the setup interface 92 is also used for a change of tool devices for fixing workpieces.
[0118] In this way, on the one hand the compact installation space of the machine tool 10 and the limited workspace 24 are taken into account. Furthermore, defined openings are provided through which the workspace 24 can be accessed for the purpose of automated workpiece change (loading interface 90) and automated tool change (setup interface 92). The front side 84 is not or only slightly used for this purpose. The front 84 is still easily accessible for an operator.
[0119] In the exemplary embodiment shown in
[0120] The setup cell 74 is part of a tool changing device 100. The tool changing device 100 is illustrated with reference to
[0121] The tool changing device 100 further comprises a handling unit 108 having a handling robot 110. The purpose of the handling unit 108 is to transfer tools between the tool magazine 104 and the tool holder 34. In exemplary embodiments, the handling unit 108 also serves to transfer workpiece fixtures between the setup cell 74 and the workspace 24.
[0122] In
[0123] In the embodiment shown in
[0124] The tool gripper 112 sits at an end of the pivot arm 130 that is away from the base 114. The tool gripper 112 is rotatable via a rotation axis 138, compare a curved double arrow 140 in
[0125] The provisioning site 102 carries the tool magazine 104. The tool magazine 104 sits on a pedestal 148 at the provisioning site 102. At the provisioning site 102, a rotary drive 150 is provided for the tool magazine 104. In this way, the tool magazine 104 can be rotated around a rotation axis 152. This allows a targeted provision of tools and takes into account the conceivable simplified design of the handling robot 110 with only one swivel axis 132.
[0126] In the exemplary embodiment, the tool magazine 104 has three levels 156, 158, 160 arranged one above the other. Each of the levels 156, 158, 160 is disk-shaped or annular ring-shaped, for instance. In the exemplary embodiment according to
[0127] The tool magazine 104 can be selectively rotated (indexed) to provide a selected tool location 164 at a transfer position for exchanging tools with the tool gripper 112 of the handling robot 110. The handling robot 110 can be moved vertically via the lifting axis 116 to approach one of the levels 156, 158, 160.
[0128] The tool magazine 104 is inherently rigid. In other words, the levels 156, 158, 160 are rigid with respect to each other and are not rotatable or otherwise movable relative to each other. The levels 156, 158, 160 are rigidly connected to each other via the center 168. The tool magazine 104 visually resembles an etagere with shelves of equal diameter. For instance, when used for compact designed machine tools 10, the tool magazine 104 has a sufficiently compact and lightweight design despite considerable capacity. This allows the tool magazine 104 to be changed manually. A change of the tool magazine 104 is facilitated by a handle 172 at the upper side 178 of the tool magazine 104. Via the handle 172, an operator can lift the tool magazine 104 and remove it from the setup cell 74 (compare
[0129] In exemplary embodiments, it is possible to change the tool magazine 104 in parallel to the main time. In this context, it is conceivable that the setup interface 92 can be hermetically sealed by the door 94. If the tool gripper 112 is arranged as a multiple gripper, a tool change can still be carried out, if necessary, even during the absence of the tool magazine 104, because the tool gripper 112 can store at least one tool.
[0130] In exemplary embodiments, the tool magazine 104 serves as the background magazine, where the tool gripper 112 is configured as the multiple gripper and serves as the foreground magazine. This can further accelerate the tool change and re-duce overall processing time.
[0131] In exemplary embodiments, the tool magazine 104 also serves to receive and provide at least one workpiece fixture 182. For this purpose, in the exemplary embodiment, receiving spaces 180 are arranged on the upper side 178 of the tool magazine 104, which are arranged to receive workpiece fixtures 182. The workpiece fixtures 182 make it easier to hold and fix workpieces on the workpiece holder 30 of the machine tool 10. In the exemplary embodiment according to
[0132] Further, in the exemplary embodiment shown in
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[0134] The provisioning site 102 provides a rotary table 202 for the tool magazine 104, such that a mounted tool magazine 104 is rotatable in a defined manner about the rotation axis 152. At the tool magazine 104, a support surface 206 (only indicated by dashed lines in
[0135] The tool magazine 104 is put over the mandrel-like protruding rotary table 202. The rotary table 202 supports the tool magazine 104 with the bearing surface 204 within a central profile 212 formed in the center 168 of the tool magazine 104. The central profile 212 is arranged as a tubular profile, for instance. The rotary table 202 extends into the central profile 212. In
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[0138] The tool 224 includes a tool shank 234 having a hollow shank 236. The hollow shank 236 can be used to insert and center the tool 224 in the quiver 228 of the tool location 164. The detent element 232 can engage a detent groove 238 to secure the tool 224 in a suspended position in the tool location 164. In this manner, received tools 224 in the tool magazine 104 are protected from above by the respective disk 220 and quiver 228. The orientation corresponds to that of the tool 224 in the tool holder 34 of the machine tool 10, at least in exemplary embodiments.
[0139] Insertion or removal of the tool 224 is accomplished via the tool gripper 112 (shown in a cross-sectional half view in
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[0141] In the embodiment shown in
[0142] In an exemplary embodiment, the interfaces 250, 270 of the tool gripper 112 and the fixture gripper 260 are configured for detachable mounting on the swivel arm 130 of the handling robot 110. In this way, the handling robot 110 can change the grippers 112, 260 used within the setup cell 74, if required.