MICROWAVE REGENERATION OF CARBON DIOXIDE SORBENTS
20240082823 ยท 2024-03-14
Inventors
- Gyoung Gug JANG (Knoxville, TN, US)
- Radu Custelcean (Knoxville, TN, US)
- Xin Sun (Knoxville, TN, US)
- Constantinos Tsouris (Oak Ridge, TN, US)
Cpc classification
B01J20/3441
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for regenerating an amine-containing sorbent material useful in CO.sub.2 capture, the method comprising exposing an amine-containing sorbent-CO.sub.2 complex to microwave radiation to result in release of CO.sub.2 and regenerated amine-containing sorbent that is uncomplexed with CO.sub.2, wherein the amine-containing sorbent-CO.sub.2 complex contains either: (i) a carbamate bond; or (ii) an ion pair bond of the formula
##STR00001##
wherein R.sup.a, R.sup.b, and R.sup.c are selected from H and hydrocarbon groups containing at least one carbon atom, wherein at least one of R.sup.a, R.sup.b, and R.sup.c is H; X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate; and n is an integer of 1 or 2, provided that n?m=2. The method may also include re-using the regenerated amine-containing sorbent to capture carbon dioxide.
Claims
1. A method for regenerating an amine-containing sorbent material useful in CO.sub.2 capture, the method comprising exposing an amine-containing sorbent-CO.sub.2 complex to microwave radiation to result in release of CO.sub.2 and regenerated amine-containing sorbent that is uncomplexed with CO.sub.2, wherein the amine-containing sorbent-CO.sub.2 complex contains either: (i) a carbamate bond; or (ii) an ion pair bond of the formula ##STR00020## wherein R.sup.a, R.sup.b, and R.sup.c are selected from H and hydrocarbon groups containing at least one carbon atom, wherein at least one of R.sup.a, R.sup.b, and R.sup.c is H; the dashed double bond represents the presence or absence of a double bond, and the dashed single bond represents the presence or absence of R.sup.c, wherein R.sup.c is present only if the double bond is not present; X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate; and n is an integer of 1 or 2, provided that n?m=2; wherein the carbamate bond or ion pair bond results from direct or indirect reaction of at least one free amine group in the uncomplexed sorbent material with CO.sub.2; wherein the sorbent-CO.sub.2 complex is a solid complex or a complex in a solution containing no more than 20% water; and wherein the regenerated amine-containing sorbent contains at least one free amine group capable of directly or indirectly reacting with CO.sub.2 to produce the sorbent-CO.sub.2 complex.
2. The method of claim 1, wherein the amine-containing sorbent-CO.sub.2 complex is in said solution containing no more than 20% water.
3. The method of claim 2, wherein the amine-containing sorbent-CO.sub.2 complex in said solution contains no more than 10% water.
4. The method of claim 2, wherein the amine-containing sorbent is a hydrophobic amine sorbent of the formula NR.sup.dR.sup.cR.sup.f, wherein R.sup.d, R.sup.e, and R.sup.f are selected from H and hydrocarbon groups containing at least two carbon atoms, wherein at least one of R.sup.d, R.sup.e, and R.sup.f is selected from hydrocarbon groups containing at least two carbon atoms.
5. The method of claim 1, wherein the amine-containing sorbent-CO.sub.2 complex is a solid amine-containing sorbent-CO.sub.2 complex.
6. The method of claim 1, wherein the amine-containing sorbent is a guanidine-containing sorbent.
7. The method of claim 6, wherein the amine-containing sorbent-CO.sub.2 complex comprises a bis(iminoguanidinium) ion pair material having the following structure: ##STR00021## wherein: L is a bond or a hydrocarbon linker containing 1-12 carbon atoms and optionally containing one or more heteroatoms selected from O, N, and S; R.sup.1 and R.sup.2 are independently selected from H and hydrocarbon groups containing 1-12 carbon atoms; X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate; and n is an integer of 1 or 2; provided that n?m=2.
8. The method of claim 7, wherein L is a bond and the bis(iminoguanidinium) material has the following structure: ##STR00022##
9. The method of claim 7, wherein L is an aromatic ring.
10. The method of claim 9, wherein the bis(iminoguanidinium) ion pair material has any of the following structures: ##STR00023##
11. The method of claim 1, wherein the microwave radiation has a frequency of 1 GHz to 10 GHz.
12. The method of claim 1, wherein the microwave radiation has a frequency of 2 GHz to 10 GHz.
13. The method of claim 1, wherein the microwave radiation has a frequency of 2 GHz to 5 GHz.
14. The method of claim 1, wherein the microwave radiation has a power of at least 1000 W.
15. The method of claim 1, wherein the sorbent-CO.sub.2 complex is exposed to the microwave radiation for at least 30 seconds.
16. The method of claim 1, wherein the sorbent-CO.sub.2 complex is exposed to the microwave radiation for at least 60 seconds.
17. The method of claim 1, further comprising an initial step of producing the amine-containing sorbent-CO.sub.2 complex by contacting a gaseous source containing CO.sub.2 with an aqueous solution of an amine-containing sorbent that captures the CO.sub.2 by forming a carbamate bond or ion pair bond by reaction of the CO.sub.2 with the amine in the sorbent.
18. The method of claim 17, wherein the amine-containing sorbent comprises a bis(iminoguanidine) material having the following structure: ##STR00024## wherein: L is a bond or a hydrocarbon linker containing 1-12 carbon atoms and optionally containing one or more heteroatoms selected from O, N, and S; R.sup.1 and R.sup.2 are independently selected from H and hydrocarbon groups containing 1-12 carbon atoms; and wherein the bis(iminoguanidine) material of Formula (1) captures CO.sub.2 to form a bis(iminoguanidinium) material having the following structure: ##STR00025## wherein X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate, and n is an integer of 1 or 2; provided that n?m=2.
19. The method of claim 18, wherein the bis(iminoguanidinium) material of Formula (2) precipitates and is removed from the aqueous solution as a solid sorbent-CO.sub.2 complex.
20. The method of claim 1, wherein the regenerated amine-containing sorbent is re-used to capture CO.sub.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] The amine-containing sorbent may be any of the carbon dioxide (CO.sub.2) sorbents known in the art. The term amine-containing sorbent, as used herein, refers to materials that form a complex with (i.e., absorb) carbon dioxide by either: (i) forming a carbamate bond between an amine group of the sorbent and the carbon dioxide, or (ii) forming an ion pair bond between an amine group of the sorbent and a reaction product of carbon dioxide, such as carbonate or bicarbonate. As well known, carbon dioxide can be converted to carbonate or bicarbonate by contact with an initial quick-absorbing sorbent, such as MOH alkaline aqueous solution, wherein M is, for example, Na.sup.+ or K.sup.+.
[0021] In one set of embodiments, the amine-containing sorbent is a hydrophobic amine that can dissolve in an organic (non-aqueous) solvent (NAS) or low-aqueous solvent (LAS). The hydrophobic amine typically has the formula NR.sup.dR.sup.eR.sup.f, wherein R.sup.d, R.sup.e, and R.sup.f are selected from H and hydrocarbon groups containing at least two carbon atoms, wherein at least one of R.sup.d, R.sup.e, and R.sup.f is selected from hydrocarbon groups containing at least or more than two, three, or four carbon atoms. The hydrocarbon groups typically have up to six, eight, ten, or twelve carbon atoms and may or may not contain one or more heteroatoms selected from O, N, and S. Some examples of hydrocarbon groups include ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-pentyl, n-hexyl, isohexyl, n-octyl, 2-ethylhexyl, 2-ethyloctyl, n-decyl, n-dodecyl, cyclohexyl, phenyl, pyridyl, and tolyl groups. Upon absorption of carbon dioxide, the resulting amine-containing sorbent-CO.sub.2 complex typically contains a carbamate bond. The carbamate bond results from direct or indirect reaction of at least one free amine group in the uncomplexed sorbent material with CO.sub.2. For example, an amine of the formula R.sup.dNH.sup.2 can react with CO.sub.2 to produce a carbamate molecule of the formula R.sup.dNHC(O)O.sup.? or R.sup.dNHC(O)OH. The regenerated hydrophobic amine contains at least one free amine group capable of directly or indirectly reacting with CO.sub.2 to produce the sorbent-CO.sub.2 complex. Typically, the regenerated amine-containing sorbent is re-used to capture CO.sub.2.
[0022] In some embodiments, the amine-containing sorbent reacts with carbon dioxide to form an ion pair bond of the formula:
##STR00003##
wherein R.sup.a, R.sup.b, and R.sup.c are selected from H and hydrocarbon groups containing at least one carbon atom (e.g., methyl and any of the hydrocarbon groups described above), wherein at least one of R.sup.a, R.sup.b, and R.sup.c is H; the dashed double bond represents the presence or absence of a double bond (i.e., if the dashed double bond is absent, the single bond to R.sup.c remains), and the dashed single bond represents the presence or absence of R.sup.c, wherein R.sup.c is present only if the double bond is not present (or conversely, R.sup.c is absent if the double bond is present); X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate; and n is an integer of 1 or 2, provided that n?m=2.
[0023] More specifically, the ion pair bond has any of the following two formulas:
##STR00004##
[0024] In some embodiments, the amine-containing sorbent is a guanidine-containing sorbent. The guanidine-containing sorbent may more specifically have a bis(iminoguanidine) structure, such as the following structure:
##STR00005##
wherein L is a bond or a hydrocarbon linker containing 1-12 carbon atoms (e.g., alkylene, alkenylene, or cyclic) and optionally containing one or more heteroatoms selected from O, N, and S; and R.sup.1 and R.sup.2 are independently selected from H and hydrocarbon groups containing 1-12 carbon atoms, such as described above, and may or may not contain one or more heteroatoms selected from O, N, and S. The regenerated guanidine contains at least one free amine group capable of directly or indirectly reacting with CO.sub.2 to produce the sorbent-CO.sub.2 complex. Typically, the regenerated guanidine-containing sorbent is re-used to capture CO.sub.2.
[0025] Upon absorption of carbon dioxide, the resulting bis(iminoguanidinium) sorbent-CO.sub.2 complex may have the following ion pair structure:
##STR00006##
wherein L, R.sup.1, and R.sup.2 are as described above and X.sup.m? is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate, and n is an integer of 1 or 2; provided that n?m=2. The ion pair bond results from direct or indirect reaction of at least one free amine or imine group in the uncomplexed sorbent material with CO.sub.2.
[0026] In one set of embodiments Formula (2), L is a bond and the bis(iminoguanidinium) sorbent-CO.sub.2 complex has the following ion pair structure:
##STR00007##
[0027] In another set of embodiments Formula (2), L is cyclic, such as an aromatic ring, such as a phenylene, pyridinyl, cyclopentadienyl, or pyrrolyl ring. In particular embodiments, the bis(iminoguanidinium) sorbent-CO.sub.2 complex has any of the following ion pair structures:
##STR00008##
[0028] In embodiments where the amine-containing sorbent-CO.sub.2 complex is in solution, the solution is aqueous lean by containing no more than or less than 20% water, typically in admixture with an organic solvent, such as ethanol, tetrahydrofuran, or toluene. In other embodiments, the solution contains no more than or less than 15%, 10%, 5%, 2%, or 1% water. In yet other embodiments, the solution contains substantially no water or a trace of water (typically less than 1%). In other embodiments, the amine-containing sorbent-CO.sub.2 complex is a solid. In some embodiments, the solid complex is crystalline. The solid complex may contain a hydrophobic amine or a guanidine. Typically, the iminoguanidinium-CO.sub.2 complexes have a greater capacity for producing solid crystalline ion pair forms.
[0029] In the method for regenerating an amine-containing sorbent material, an amine- containing sorbent-CO.sub.2 complex, as described above, is exposed to microwave radiation to result in release of CO.sub.2 and a regenerated amine-containing sorbent that is uncomplexed with CO.sub.2. The microwave radiation can have a frequency within the entire microwave range, but is more typically a frequency within a range 1-10 GHz, 1-5 GHz, 2-10 GHz, 2-5 GHz, 2-4 GHz, or 2-3 GHz. The microwave radiation typically has a power of at least or above 500 W, 750 W, 1000 W, 1250 W, 1500 W, 1750 W, or 2000 W. Moreover, the sorbent-CO.sub.2 complex is typically exposed to the microwave radiation within any of the above frequency ranges and power for at least 10 seconds, 20 seconds, 30 seconds, 60 seconds, 90 seconds, 120 seconds, 180 seconds, or 240 seconds, or within a range of time bounded by any two of the foregoing values. In some embodiments, electrical energy from a renewable source (e.g., solar, wind, or hydroelectric) is used to drive the microwave radiation output. Typically, the CO.sub.2 that is released is concentrated and pressurized for more permanent capture/storage or later use, or the CO.sub.2 is converted to a useful commodity, or both.
[0030] In other aspects, the present invention is directed to the initial process or step of producing the amine-containing sorbent-CO.sub.2 complex. The amine-containing sorbent-CO.sub.2 complex may be produced from an initial (fresh) source of amine-containing sorbent or an amine-containing sorbent that was regenerated from the process described above. In either case, the method involves contacting a gaseous source containing CO.sub.2 with an aqueous solution of an amine-containing sorbent, such as any of these described above, that captures the CO.sub.2 by forming a carbamate bond or an ion pair bond by reaction of the CO.sub.2 with the amine (one or more amine groups) in the sorbent. The amine-containing sorbent may be a hydrophobic amine or a guanidine-based or bis(guanidine)-based molecule such as shown in Formula (1).
[0031] In embodiments, a gaseous source containing carbon dioxide is contacted with an aqueous solution of a quick-absorbing carbon dioxide (CO.sub.2) sorbent that reacts with carbon dioxide to form an aqueous-soluble carbonate or bicarbonate salt of the carbon dioxide sorbent. The foregoing step may herein be referred to as a first step, i.e., step (i). The gaseous source can be any volume of gas containing carbon dioxide. The gaseous source can be, for example, air, waste gas from an industrial or commercial process, flue gas from a power plant, exhaust from an engine, or sewage or landfill gas. The term aqueous, as used herein, refers to the presence of water. In some embodiments, the only liquid in the solution is water, while in other embodiments, the liquid in the solution may be water in admixture with a water-soluble organic solvent, such as an alcohol, acetone, or tetrahydrofuran. The CO.sub.2 sorbent may be, for example, one or more organoamines, alkali hydroxides (e.g., NaOH or KOH), alkali carbonates (e.g., Na.sub.2CO.sub.3 or K.sub.2CO.sub.3), and/or alkaline earth hydroxides (e.g., Ca(OH).sub.2), or a combination thereof. The organoamines may be primary or secondary amines. Some examples of conventional organoamines include methylamine, ethylamine, ethylenediamine, ethanolamine (monoethanolamine), and diethanolamine. As well known, organoamines react with carbon dioxide to form ammonium bicarbonates and ammonium carbonates. As is also well known, metal hydroxides react with carbon dioxide to form metal bicarbonates and carbonates; and metal carbonates react with carbon dioxide to form metal bicarbonates. In some embodiments, any one or more of the above carbon dioxide sorbents is excluded. The carbon dioxide sorbent can be present in any suitable concentration in the aqueous solution, e.g., 0.1, 0.2, 0.5, 1, 1.5, 2, 2.5, 3, 4, or 5 M concentration, or a saturated concentration, or a concentration within a range bounded by any two of the foregoing values.
[0032] In particular embodiments, the one or more quick-absorbing organoamine sorbent materials are selected from one or more amino acids. Any amino acid, which includes natural and non-natural amino acids, should be capable of functioning as a carbon dioxide sorbent, although some amino acids may function better than others. The amino acid may be an alpha- or beta- amino acid, or a derivative or mimic of an amino acid (e.g., taurine). Some examples of suitable amino acids include glycine, sarcosine, alanine, beta-alanine (3-aminopropanoic acid), valine, leucine, isoleucine, serine, threonine, glutamine, asparagine, glutamic acid, aspartic acid, lysine, histidine, arginine, phenylalanine, tyrosine, proline, and tryptophan, and N-alkyl derivatives, ester derivatives, or salts of any of the foregoing amino acids. In some embodiments, the amino acid is selected from glycine and/or N-alkylglycines, wherein the alkyl group is independently selected from hydrocarbon groups containing 1-6 carbon atoms (e.g., methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, n-pentyl, isopentyl, n-hexyl, and isohexyl). Some examples of N-alkylglycines include sarcosine (where the N-alkyl group is methyl) and N-methylalanine. Generally, the amino acid or other organoamine should possess at least one NH or NH.sub.2 group.
[0033] In some embodiments, the gaseous source is contacted intimately with the aqueous solution containing the quick-absorbing carbon dioxide sorbent by use of an air-liquid contact facilitator. The air-liquid contact facilitator functions by increasing the contact surface area between the gaseous source and the aqueous solution. The air-liquid contact facilitator typically achieves this by increasing the surface area of the aqueous solution containing the carbon dioxide sorbent. Numerous methods are available for increasing the surface area of an aqueous solution, all of which are considered herein. The air-liquid contact facilitator may increase the solution surface area by, for example, spreading the solution onto an absorbent material (e.g., a wick), which the solution spreads into by capillary action. Alternatively, for example, the air-liquid contact facilitator may increase the solution surface area by forming a mist (i.e., aerosol) of the solution. In some embodiments, the surface area of the gas may be increased to increase the contact surface area between the gas and the solution. For example, the gaseous source may be bubbled through the sorbent solution, along with optional agitation (e.g., stirring) of the solution. Regardless of the process used for increasing the surface area of the solution, the result is an increased area of contact between the sorbent-containing solution and the carbon dioxide-containing gaseous source.
[0034] In particular embodiments, the air-liquid contact facilitator is a humidifying device that contains a reservoir of the aqueous solution containing the quick-absorbing carbon dioxide sorbent, and the humidifying device increases the surface area of the aqueous solution by wicking the aqueous solution or forming a mist of the aqueous solution. As the reservoir is in contact with the increased surface area part of the solution (e.g., wicked solution or solution mist), the reservoir will accumulate the resulting aqueous-soluble carbonate or bicarbonate salt of the carbon dioxide sorbent over time.
[0035] Generally, water and/or other solvent in the aqueous solution is lost over time due to evaporation, and this gradually increases the concentration of the carbon dioxide sorbent. This occurs at a faster rate when an air-liquid contact facilitator is used. Thus, to maintain a precise or approximate concentration of the carbon dioxide sorbent over time, a feature may be included whereby an amount of water and/or other solvent is added over time to precisely or approximately replenish the amount of water and/or other solvent that has been lost over the same period of time.
[0036] In some embodiments, the carbon dioxide sorbent directly reacting with CO.sub.2 is an amine-containing sorbent, such as any of the amine-containing materials described earlier above (e.g., an organoamine, iminoguanidine, or bis-iminoguanidine). However, in typical embodiments, as described above, an initial quick-absorbing sorbent is used to quickly capture CO.sub.2 in its carbonate or bicarbonate form followed by complexation of the carbonate or bicarbonate with a carbonate/bicarbonate complexing compound, such as an iminoguanidine or bis-iminoguanidine. For example, carbon dioxide may be absorbed by a quick-absorbing carbon dioxide sorbent (e.g., a hydroxide, carbonate, or amino acid) to initially form an aqueous-soluble carbonate or bicarbonate salt in step (i) in aqueous solution. The aqueous solution from step (i) is then contacted with a carbonate/bicarbonate complexing compound, which is different from the carbon dioxide sorbent and may have a bis-iminoguanidine (BIG) structure according to Formula (1), as provided above. The foregoing contacting step can herein be referred to as a second step, i.e., step (ii). The term contacting refers to contact on a molecular level. The term carbonate/bicarbonate complexing compound refers to the ability of the bis-iminoguanidine compound to complex with the carbonate or bicarbonate anion and form a precipitate salt (i.e., aqueous- insoluble salt) with the carbonate or bicarbonate anion.
[0037] When the carbonate/bicarbonate complexing compound (i.e., amine-containing sorbent) forms the insoluble carbonate or bicarbonate salt, it simultaneously regenerates the quick-absorbing carbon dioxide sorbent (e.g., a hydroxide, carbonate, or amino acid) by abstracting protons from the quick-absorbing carbon dioxide sorbent in the aqueous-soluble salt. By this process, the bis-iminoguanidinium (BIGH.sub.2.sup.+) salt structure is formed according to Formula (1a), as provided above. Any suitable method for intimately (molecularly) contacting the carbonate/bicarbonate complexing compound with the aqueous solution is considered herein. For example, in some embodiments, the carbonate/bicarbonate complexing compound is added to the aqueous solution directly as a solid, at which time the carbonate/bicarbonate complexing compound at least partially dissolves into the aqueous solution before precipitating as an insoluble carbonate or bicarbonate salt. In other embodiments, the carbonate/bicarbonate complexing compound is added as a pre-made aqueous solution or suspension to the aqueous solution containing the aqueous-soluble carbonate or bicarbonate salt. In some embodiments, the precipitated bis-iminoguanidinium salt is crystalline (e.g., monocrystalline or polycrystalline), while in other embodiments, the salt is amorphous.
[0038] The bis-iminoguanidine compound that herein functions as a carbonate/bicarbonate complexing compound in step (ii) may have a structure within the scope of the following generic structure:
##STR00009##
[0039] As further discussed below, the variable A may be a bond or a hydrocarbon group, typically a ring-containing moiety. Although Formula (3) depicts a specific tautomeric arrangement, Formula (3) is intended to include any other tautomers that can be derived from or interconvert with the tautomer shown in Formula (3). As well known, tautomeric structures have the same atomic connections (aside from one or more protons) but differ in the placement of double bonds, generally with concomitant relocation of one or more protons. In some embodiments, the structure of Formula (3) or a sub-generic structure thereof represents an amine-containing sorbent in place of Formula (1).
[0040] Some examples of tautomers of Formula (3) are provided as follows:
##STR00010##
[0041] In a first embodiment, the variable A in Formula (3) is a bond. In that case, the compound under Formula (3) can correspond to the following exemplary structures (along with optional replacement of one, two, or more hydrogen atoms with an equivalent number of methyl groups):
##STR00011##
[0042] In a second set of embodiments, the variable A is a ring-containing moiety. The ring-containing moiety may be or include a ring (i.e., a cyclic group). The ring-containing moiety (A) is or includes any cyclic group that includes precisely or at least one, two, three, four, five, or six carbon ring atoms. Since the cyclic group is attached to two iminoguanidine groups, the cyclic group in the ring-containing moiety (A) necessarily includes two sites engaged in bonds, either directly, or indirectly via a linker, to the iminoguanidine groups. Typically, the two sites in the ring (A) linked, directly or indirectly, to the iminoguanidine groups are ring carbon atoms. In some embodiments, the ring- containing moiety is or includes a monocyclic ring, i.e., a single ring not bound or fused to another ring. In other embodiments, the ring-containing moiety is or includes a ring system, wherein the term ring system refers to a polycyclic moiety (e.g., a bicyclic or tricyclic moiety). The cyclic group can be polycyclic by either possessing a bond between at least two rings or a shared (i.e., fused) bond between at least two rings. The one or more rings in the ring-containing moiety is typically a five-membered, six-membered, or seven-membered ring.
[0043] In one set of embodiments, the ring-containing moiety (A) is or includes a carbocyclic ring or ring system. The term carbocyclic indicates that the ring or ring system contains only carbon ring atoms. The carbocyclic ring or ring system can be saturated or unsaturated. Some examples of carbocyclic rings that are monocyclic and saturated include cyclopentyl, cyclohexyl, and cycloheptyl rings. Some examples of carbocyclic rings that are monocyclic and unsaturated (which may be aliphatic or aromatic) include cyclopentenyl, cyclopentadienyl, cyclohexenyl, cyclohexadienyl, cycloheptenyl, cycloheptadienyl, and phenylene (benzene) rings. Some examples of carbocyclic rings that are polycyclic and saturated include decalin, norbornane, bicyclohexane, and 1,2-dicyclohexylethane ring systems. Some examples of carbocyclic rings that are polycyclic and unsaturated include naphthalene, anthracene, phenanthrene, phenalene, and indene ring systems.
[0044] In another set of embodiments, the ring-containing moiety (A) is or includes a heterocyclic ring or ring system. The term heterocyclic indicates that the ring or ring system contains at least one ring heteroatom. The ring heteroatom is typically selected from nitrogen, oxygen, and sulfur. The heterocyclic ring or ring system can be saturated or unsaturated. Some examples of heterocyclic saturated rings or ring systems include those containing at least one ring nitrogen atom (e.g., pyrrolidine, piperidine, piperazine, imidazolidine, azepane, and decahydroquinoline rings); those containing at least one ring oxygen atom (e.g., oxetane, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, 1,3-dioxane, and 1,3-dioxepane rings); those containing at least one ring sulfur atom (e.g., tetrahydrothiophene, tetrahydrothiopyran, 1,4-dithiane, 1,3-dithiane, and 1,3-dithiolane rings); those containing at least one ring oxygen atom and at least one ring nitrogen atom (e.g., morpholine and oxazolidine rings); and those containing at least one ring nitrogen atom and at least one ring sulfur atom (e.g., thiazolidine and thiamorpholine rings). Some examples of heterocyclic unsaturated rings or ring systems include those containing at least one ring nitrogen atom (e.g., pyrrole, imidazole, pyrazole, pyridine, pyrazine, pyrimidine, 1,3,5-triazine, azepine, diazepine, indole, purine, benzimidazole, indazole, 2,2-bipyridine, quinoline, isoquinoline, phenanthroline, 1,4,5,6-tetrahydropyrimidine, 1,2,3,6-tetrahydropyridine, 1,2,3,4-tetrahydroquinoline, quinoxaline, quinazoline, pyridazine, cinnoline, and 1,8-naphthyridine rings); those containing at least one ring oxygen atom (e.g., furan, pyran, 1,4-dioxin, benzofuran, dibenzofuran, and dibenzodioxin); those containing at least one ring sulfur atom (e.g., thiophene, thianaphthene, benzothiophene, thiochroman, and thiochromene rings); those containing at least one ring oxygen atom and at least one ring nitrogen atom (e.g., oxazole, isoxazole, benzoxazole, benzisoxazole, oxazoline, 1,2,5-oxadiazole (furazan), and 1,3,4-oxadiazole rings); and those containing at least one ring nitrogen atom and at least one ring sulfur atom (e.g., thiazole, isothiazole, benzothiazole, benzoisothiazole, thiazoline, and 1,3,4-thiadiazole rings).
[0045] In the event that the variable A is a ring, Formula (3) and sub-formulas thereof are intended to include any regioisomers that may differ in the connection points of the two iminoguanidine groups on the ring-containing moiety (A). Thus, as an example, if A is taken as a benzene (phenylene) ring, the two shown iminoguanidine groups may be located at the 1,4 (para), 1,3 (meta) or 1,2 (ortho) positions. In some embodiments, the iminoguanidine groups are located the farthest from each other on the ring-containing moiety. In the case of a benzene ring, the farthest positions correspond to the 1,4 (para) positions. In the event that the structure according to Formula (3) possesses one or more stereocenters, Formula (3) is intended to include all resulting stereoisomers. The stereoisomer may include one or more enantiomers and/or diastereomers.
[0046] Some examples of compounds according to Formula (3) in which A is a ring-containing moiety include the following:
##STR00012## ##STR00013##
[0047] In step (ii), when the bis-iminoguanidine molecule according to Formula (3) or sub-formula thereof contacts the aqueous solution from step (i), an aqueous-insoluble salt forms, which includes a mono-protonated (mono-cationic) or di-protonated (bi-cationic) form of the bis-iminoguanidine molecule complexed with carbonate or bicarbonate. At the same time, the quick-absorbing carbon dioxide sorbent (e.g., hydroxide, carbonate, or amino acid) is regenerated, as discussed above.
[0048] In the case of the di-protonated form of the bis-iminoguanidine molecule, the salt (ion pair bond) form of Formula (3) can be expressed by the following generic structure:
##STR00014##
[0049] In the case of the mono-protonated form of the bis-iminoguanidine molecule, the salt (ion pair bond) form of Formula (1) can be expressed by the following generic structure:
##STR00015##
[0050] As the structure in Formula (3a) or (3a) derives directly from Formula (1) or (3), it is understood that Formula (3a) or (3a), like Formula (3), includes all possible tautomers, regioisomers, and stereoisomers described above for Formula (1) or (3). Thus, the positive charge shown in Formula (3a) or (3a) may be located on any of the other nitrogen atoms through tautomerizaton. As well known in the case of tautomers, the positive charge is generally distributed among all atoms capable of holding a positive charge in the various tautomers. Likewise, it is well known that partial double bond character is generally present among all of the bonds capable of engaging in double bonds in the various tautomers. Moreover, the structures in Formulas (3), (3a), and (3a) include the possibility of one or more of the hydrogen atoms in Formula (3), (3a), or (3a), whether the hydrogen atoms are shown or not shown in the formula, being replaced with one or more methyl groups, respectively.
[0051] In Formula (3a) or (3a), X is a carbonate or bicarbonate anion, with m being 1 for bicarbonate and 2 for carbonate. In the case of the bis-iminoguanidine molecule being di-protonated, the variable n is an integer of 1 or 2, provided that n multiplied by m is 2 (i.e., n?m=2) to counterbalance the +2 charge of the di-protonated bis-iminoguanidinium species. In the case of the bis-iminoguanidine molecule being mono-protonated, the variable n is 0.5 or 1, provided that n multiplied by m is 1 (i.e., n?m=1) to counterbalance the +1 charge of the mono-protonated bis-iminoguanidinium species.
[0052] When the variable A in Formula (3) is a bond, the variable A in Formula (3a) or (3a) will necessarily also be a bond. In that case, the compound under Formula (3a) has the following structure:
##STR00016##
[0053] When the variable A in Formula (3) is a ring-containing moiety, the variable A in Formula (3a) or (3a) will necessarily also be the same ring-containing moiety. Some examples of compounds according to Formula (3a) include the following:
##STR00017## ##STR00018##
[0054] As further discussed below, any of the above exemplary compounds under Formula (3a) or (3a) may be converted to the respective neutral analogue according to Formula (3) by removal of the one or two protons located on the one or two positively charged amine groups. Moreover, in compounds under Formula (3), (3a), or (3a) where A is a ring containing an NH group in the ring, the hydrogen atom on the ring nitrogen atom may (optionally) be replaced with a hydrocarbon group, such as a methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, phenyl, or benzyl group.
[0055] As also provided above, one or more of the hydrogen atoms in any of the above exemplary structures, whether the hydrogen atoms are shown or not shown, may be replaced with one, two, or more methyl groups, respectively. In the event of one or more hydrogen atoms being replaced with a methyl or other hydrocarbon group, the substitution in the structure of neutral compounds under Formula (3) should not result in substantial insolubility of the neutral compound in the aqueous solution containing the sorbent. If necessary, the aqueous solution may be heated to a mild temperature (e.g., 40 or 50? C.) to aid in solubilization of the neutral compound. An aqueous-soluble organic solvent may also be added to improve the solubility of the neutral compound.
[0056] After the carbonate or bicarbonate salt is precipitated from the aqueous solution in step (ii), the precipitate is removed (separated) from the aqueous solution to result in a solid form of the carbonate or bicarbonate salt precipitated from step (ii). The foregoing salt removal step may herein be referred to as the third step, i.e., step (iii). Generally, the precipitated salt is filtered from the solution. If desired, the isolated salt may be rinsed and/or dried. The filtered solution may be re-used, since it contains the regenerated quick-absorbing carbon dioxide sorbent.
[0057] The compounds according to Formula (1) or (3) can be synthesized by methods well known in the art. In particular embodiments, a compound according to Formula (1) or (3) is synthesized by reacting aminoguanidine (or a methylated derivative thereof) with a ring-containing dialdehyde or diketone under conditions where an imine linkage is formed between an amino group on the aminoguanidine and the carbon of the aldehyde or ketone group. The ring-containing dialdehyde or diketone includes a ring-containing moiety (A), as described above. A general schematic of the process is provided as follows:
##STR00019##
[0058] In the above scheme, A is a ring-containing moiety, as described above. The group R is typically hydrogen (which corresponds to a dialdehyde reactant), but R may be a hydrocarbon group, particularly a hydrocarbon group containing 1-6, 1-7, or 1-8 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, phenyl, or benzyl group, which corresponds to a diketone reactant. The above scheme is for directly producing a neutral bis-iminoguanidine compound according to Formula (1) or (3). Alternatively, by reacting the aldehyde or ketone with a guanidinium compound, a guanidinium salt can be produced and converted to the neutral guanidine compound by reaction with a base. Moreover, any one or more hydrogen atoms of the aminoguanidine or aminoguanidinium reactant may be replaced with one or more methyl groups, respectively, except that the aminoguanidine or aminoguanidinium reactant should retain at least one primary amine group for reaction with the dialdehyde or diketone. Alternatively, one or more hydrogen atoms of the bis-iminoguanidinium or bis-iminoguanidine product may be replaced with one or more methyl groups by, for example, reaction with methyl iodide.
[0059] Examples have been set forth below for the purpose of illustration and to describe certain specific embodiments of the invention. However, the scope of this invention is not to be in any way limited by the examples set forth herein.
EXAMPLES
Overview
[0060] The following experiments evaluated microwave heating as a method to increase the regeneration rate of solid carbonate sorbents and reduce the energy consumption compared to conventional, conductive, thermal regeneration processes. As a proof-of-principle, the present experiments investigated regeneration of solid bis(iminoguanidines) (BIGs), such as methylglyoxal-bis (iminoguanidine) (MGBIG), using microwaves at 2.54 GHz frequency. The electrical energy consumption of the microwave oven was compared with that of a conventional oven to provide a better understanding of the practical benefits of microwave regeneration. The present process takes advantage of the water molecules included in the MGBIG crystals, which provides a path for localized heating of the CO.sub.2-binding molecules (i.e., carbonate-water complexes), thereby resulting in ultrafast, effective and energy efficient regeneration (
Experimental
[0061] Carbonate Synthesis: Commercially available reagents were commercially obtained and were used without further purification. MGBIG chloride (Compound 3 in
[0062] MGBIG carbonate Phase 3 (Ph3) (4) was synthesized by dissolving MGBIG chloride (3) (231.9 g, 0.91 mol) in DI water (1.67 L). The solution was mechanically stirred at 300 rpm using a PTFE stirring blade fitted to a stirring shaft in a 4 L plastic beaker. 2.37 M Na.sub.2CO.sub.3 (0.76 L) solution was added, resulting in the formation of a pale-yellow slurry. The mixture was mechanically stirred for 2 h, then the slurry was vacuum filtered and dried in air for 2 days to yield pale-yellow solids (220.9 g, 86%). Total Inorganic Carbon Analysis confirmed that the product is MGBIG carbonate Phase 3: theoretical % C for (MGBIGH.sub.2.sup.2+)(CO.sub.3.sup.2?) (H.sub.2O).sub.2, (C.sub.6H.sub.18N.sub.8O.sub.5) %C=4.2532; experimental %C=4.2115. MGBIG (5) is obtained by placing MGBIG carbonate (4) in a vacuum oven at 130-140? C. for 5 h to yield a pale-yellow solid (137.8 g, 95%) [.sup.1H NMR (DMSO-d6, 400 MHz): 7.63 (s, 1H), 5.74-5.42 (m, 8H), 2.00 (s, 3H)]. MGBIG carbonate Phase 1 (6) is obtained by dissolving MGBIG (5) (18.42 g, 0.1 mol) in DI water (200 mL). The solution was left open to air for 2-3 weeks. The formed crystals were removed by vacuum filtration, washed with water (2?20 mL) and left to dry overnight to yield orange crystals (6.84 g, 29%). Total Inorganic Carbon Analysis confirmed that the product is MGBIG carbonate Phase 1 with theoretical %C of (MGBIGH.sup.+).sub.2(CO.sub.3.sup.2?)(H.sub.2O).sub.2 (C.sub.11H.sub.30N.sub.16O.sub.5) %C=2.5737, and experimental %C =2.5462.
[0063] Sorbent Regeneration: CO.sub.2 loaded absorbents (i.e., MGBIG carbonate Ph1 and Ph3) were regenerated by microwave heating using a conventional microwave oven (Panasonic? NN-SN736W 1.6 Cu. Ft.). The maximum input power of the oven was 1250 W. The power was adjustable at 10 different levels. All powder samples were inserted in glass vials (e.g., 5 mL, 30 mL, and 100 mL). The sample vial without the lid was placed in the middle of the microwave chamber and heated by microwave irradiation for a certain period of time. After the irradiation period, the weight of the sample was measured immediately and then the vial was tightly closed to secure the sample for further analysis. Conductive heating was also performed by heating the sample vials in a conventional oven (65 L) for the purpose of comparing results of microwave regeneration to those of regeneration by conventional heating.
[0064] Materials Characterization: The CM140-01 Total Inorganic Carbon Analyzer consisting of CM5330 Acidification Module and CM5017 CO2 Coulometer Module was used to determine inorganic carbon content in solid samples. Air at 100 mL/min was used as the carrier gas, and calculations were based on sample weight. 1 M Na.sub.2CO.sub.3 solution was used as a standard. Pre-fined solid samples (40-60 mg) were weighted out into small Teflon cups, and the entire cup was transferred into a 15-mL sample flask. A volume of 5 mL of 2 M HCl acid was dispensed to acidify each sample. Solid samples were analyzed in duplicate.
[0065] Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) were carried out using a commercial field emission scanning electron microanalyzer. X-ray diffraction (XRD) measurements were conducted using a PANalytical? X Pert Pro MPD equipped with an X Celerator solid-state detector. For the XRD measurements, X-rays were generated at 45 kV/40 mA, and the X-ray beam wavelength was ?=1.5406 ? (Cu K? radiation). A watt meter (P3 P4400 Kill A Watt Electricity Usage Monitor) was used to directly measure energy consumption.
[0066] Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were also performed. A commercial thermal analysis instrument that measures both heat flow and mass change of a sample as a function of temperature and time was used. Samples were placed in an insulated and isolated chamber, and any changes to the mass and heat flow of the sample could be attributed to chemical reactions taking place due to the increase in temperature. The total enthalpy of regeneration can be estimated by finding the area between the baseline curve and the heat flow curve. Samples were heated between 70? C. and 140? C. with a temperature ramp of 5? C. per minute. A 10-minute isothermal period before and after the temperature ramp was allowed to ensure that the samples were at equilibrium. FTIR was used to analyze the composition and onset of CO.sub.2 in the gases generated during the thermal regeneration of MGBIG in the thermal analysis instrument. Different chemical bonds, and therefore different chemical species, absorb IR waves at unique wavelengths. Based on the characteristic wavelengths of IR absorption of certain chemical bonds, chemical species that were evolved during the thermal regeneration of MGBIG could be identified. The gas generated by the thermal analysis instrument was analyzed using FTIR every 13 s, and N.sub.2 was used as an inert carrier gas. Background readings were taken before the DSC/TGA experiment was started.
Results and Discussion
[0067] ?-wave Regeneration: Among various BIG structures, MGBIG was found to be a promising DAC sorbent, functioning by dissolution of the BIG solids and recrystallization into carbonate salts upon absorption of CO.sub.2 from ambient air. Depending on concentrations in the solution, the soluble MGBIG was crystallized into three carbonate phases after CO.sub.2 absorption, as follows: [0068] 1) Phase 1: (MGBIGH.sup.+).sub.2(CO?.sup.?)(H.sub.2O).sub.2 at >1 M [0069] 2) Phase 2: (MGBIGH.sup.+).sub.2(MGBIGH 2/2.sup.+)(CO?.sup.?).sub.2(H.sub.2O).sub.6 at >0.75 M [0070] 3) Phase 3: (MGBIGH 2/2.sup.+)(CO?.sup.?)(H.sub.2O).sub.2 at <0.3 M
[0071] Carbonate crystals of MGBIG (C-MGBIG) Phase 1 and Phase 3 were investigated to evaluate the feasibility of microwave regeneration. In Phase 1 (Ph1), one MGBIG molecule binds with 0.5 molecules of CO.sub.2, while one MGBIG molecule binds with 1 molecule of CO.sub.2 in Phase 3 (Ph3).
[0072] Microwave radiation was found to effectively heat up the C-MGBIG solid.
[0073]
[0074] The CO.sub.2-H.sub.2O desorption features of microwave regenerated C-MGBIG were analyzed by in-situ TGA-DSC-FTIR, as shown in
[0075] Based on the DSC/TGA results, the regeneration energy of MGBIG carbonates can be determined. The thermal regeneration of MGBIG carbonate (Phase 3) can be described by the following chemical reaction:
MGBIGH 2/2.sup.+(CO.sub.3).sup.2?(H.sub.2O).sub.2.fwdarw.MGBIG+CO.sub.2+3H.sub.2O
[0076] For every molecule of MGBIG, there are 1 molecule of CO.sub.2 and 3 molecules of H 2 O that are released during thermal regeneration. Two H.sub.2O molecules are included in the guanidine carbonate crystal whereas the third H.sub.2O molecule is generated from the two protons of the guanidine and one oxygen atom from the carbonate within the crystal structure. This mole ratio of H.sub.2O to CO.sub.2 is then used to estimate the CO.sub.2 regeneration energy for MGBIG.
[0077] Table 1 provides the sample weight, masses of CO.sub.2 and water released, and the total regeneration energy of the sample, H.sub.2O evaporation energy, and regeneration energy (in a per-CO.sub.2 basis). The regeneration heat of MGBIG carbonate is compared to the regeneration heat of other commonly used solvents/sorbents in Table 2. Monoethanolamine (MEA) is the industry standard solvent used for point-source capture of CO.sub.2, and has experimentally been found to have a total regeneration energy requirement between 10.8 GJ/tCO.sub.2 and 14.4 GJ/tCO.sub.2 (C. Nwaoha et al., Energy Procedia 114 (2017) 2039-2046; and C. Nwaoha et al., Fuel 234 (2018) 1089-1098). Also, CaCO.sub.3 solid sorbent is currently being investigated to be used in industrial scale DAC systems.
TABLE-US-00001 TABLE 1 Vaporization and Total Regeneration Enthalpy of MGBIG carbonate Phase 3. Tot. H.sub.2O Reg. Sample CO.sub.2 H.sub.2O Reg. Evp. E Time Weight released released Enthalpy Energy Energy (kJ/g- (min) (mg) (mg) (mg) (J/g) (J) (J) CO.sub.2) 0 15.3 2.38 2.90 1590 24.3 7.9 10.2 1 24.3 2.89 3.50 1300 31.6 8.3 10.9 2 15.5 1.14 1.40 884 13.7 3.3 12.0 3 15.9 0.78 0.96 668 10.6 2.3 13.6 4 12.3 0.16 0.20 391 4.80 0.5 30.0 5 12.3 532
The experimental inorganic carbon fraction of C-MGBIG_Ph 3 was measured at 4.25 wt. %. The specific heat capacity value for water is assumed as 4.2 J/(g? C.). The sensible heat is calculated between 80? C. and 100? C. The average enthalpy of vaporization of water is 2260 J/g. Water evaporation energy was calculated as follows:
H.sub.2O evaporation E=Mass of water*(Enthalpy of H.sub.2O evaporation+Specific Heat Capacity*?T)
[0078] In Table 1, the experimental inorganic carbon fraction of C-MGBIG_Ph 3 was measured at 4.25 wt %. The specific heat capacity value for water is assumed as 4.2 J/(g? C.). The sensible heat is calculated between 80? C. and 100? C. The average enthalpy of vaporization of water is 2260 J/g. Water evaporation energy was calculated as follows:
H2O evaporation E=Mass of water?(Enthalpy of H2O evaporation+Specific Heat Capacity??T).
TABLE-US-00002 TABLE 2 Regeneration energy requirements of other commonly used chemicals in CO.sub.2 capture. Q.sub.sensible Q.sub.vaporization Q.sub.reaction Q.sub.regeneration Reg. (kJ/g- (kJ/g- (kJ/g- (kJ/g- Temp. Solvent CO.sub.2) CO.sub.2) CO.sub.2) CO.sub.2) (? C.) 5M MEA 3.41 1.26 6.15 10.8 100 (30 wt. %) 5M MEA 7.1 1.28 6.02 14.4 100 Na-Glycinate 3.2 0.9 1.6 5.7 100 (30 wt. %) CaCO.sub.3 2.2 4.1 6.3 900 MGBIG 1.09 2.87 6.24 10.2 80-120
[0079] Chemistry of Regenerated Solid: FTIR analyses of microwave regenerated C-MGBIG_Ph3 samples were performed to understand how the chemical structure of C-MGBIG changes over microwave heating. The solid-FTIR spectra of C-MGBIG_Ph3 exposed to 0 to 7 min of microwave radiation is shown in
[0080]
[0081] Regeneration of MGBIG by microwave heating is 5-10 times faster than by conductive heating.
[0082] Microwave heating shows potential benefits for fast, energy-efficient, scalable regeneration.
[0083] Microwave regeneration efficiency may also be related to the sample volume. For scalable heating to 10 g, the sample holder was replaced by a 30-mL glass vial of 2 cm diameter, and then, the thickness of MGBIG powder packing decreased from 1 cm in the 5-mL vial to ?0.3 cm in the 30-mL vial. The full regeneration time of 10 g C-MGBIG was 10 min which is even faster than the regeneration time for 1-2 g of C-MGBIG (
[0084] Further microwave regeneration experiments were performed to compare with conductive-heating regeneration, with the data shown in
[0085]
TABLE-US-00003 TABLE 3 Measurements of Cumulative Energy Consumption of Microwave Oven and Convection Oven for Full Regeneration (~95%) of MGBIG Carbonate Microwave oven (1250 W) Convection oven (160? C.) Sample Time Cumulative Time Cumulative amount (g) (min) Energy (kWh) (min) Energy(kWh) 1 5 0.14 35 0.16 4 6 0.17 80 0.30 6 6 0.17 N/A N/A 10 8 0.22 100 0.36 20 16 0.46 120 0.43 50 14* 0.46 N/A N/A *Thermal degradation occurred during microwave heating due to hot spot.
[0086] Phase 1 of C-MGBIG needs more regeneration energy compared to C-MGBIG_Ph3 per unit mass lost. Nevertheless, as shown in
[0087] Scale-up Microwave Regeneration:
Conclusions
[0088] A microwave-heating regeneration proof-of-concept has been investigated, and ultra- fast energy-efficient regeneration of solid sorbents was demonstrated using various MGBIG carbonates. Microwave irradiation has been shown to selectively heat up CO.sub.2-H.sub.2O complexes bound in the MGBIG carbonate crystals, consequently leading to fast desorption. Microwave heating at 2.54 GHz and 1250 W has been found to be up to 17 times faster than conventional conductive heating at 160? C., resulting in 40% lower power consumption for the microwave oven compared to that for the conventional oven for the same mass of sorbent regenerated. Carbonate and XRD analysis indicated full regeneration of solid particles in a scalable manner up to 50 g, but additional testing at different frequencies (e.g., 915 MHz) may be useful in achieving more uniform and efficient heating to avoid hot spot formation, which has been shown to lead to sorbent degradation. Depending on sorbent type and different media properties and moisture content, all operational parameters may be optimized to ensure effective regeneration. The regeneration rate of MGBIG carbonate phase 1 is two times slower than that of MGBIG carbonate phase 3 due to lower CO.sub.2 binding ratio to MGBIG. Still, the desorption rate for microwave regeneration of either phase is much higher than the desorption rate achieved with conductive-heating regeneration.
[0089] While there have been shown and described what are at present considered the preferred embodiments of the invention, those skilled in the art may make various changes and modifications which remain within the scope of the invention defined by the appended claims.