MOTOR CONTROLLER

Abstract

A motor controller comprises a switch circuit and a control unit. The switch circuit is coupled to a motor for driving the motor. The control unit generates a control signal to control the switch circuit. The motor controller determines a non-excitation time. When the motor is in a locked state, the motor controller enables the non-excitation time to be a variable value. The motor controller utilizes the non-excitation time to achieve a lock protection function. The motor controller determines whether the motor is in the locked state by detecting a rotor speed or a rotor temperature. Moreover, the motor controller further comprises a driving signal, where the driving signal has the non-excitation time.

Claims

1. A motor controller comprising: a switch circuit, coupled to a motor for driving the motor; and a control unit, configured to generate a control signal to control the switch circuit, wherein the motor controller determines a non-excitation time, and when the motor is in a locked state, the motor controller enables that the non-excitation time is a variable value.

2. The motor controller of claim 1, wherein the motor controller utilizes the non-excitation time to achieve a lock protection function.

3. The motor controller of claim 1, wherein the motor controller determines whether the motor is in the locked state by detecting a rotor speed.

4. The motor controller of claim 1, wherein the motor controller determines whether the motor is in the locked state by detecting a rotor temperature.

5. The motor controller of claim 1, wherein the motor controller generates a driving signal, and the driving signal has the non-excitation time.

6. The motor controller of claim 5, wherein the motor controller further comprises a lock protection unit, the lock protection unit is coupled to the control unit, and the lock protection unit is configured to generate the driving signal to the control unit.

7. The motor controller of claim 6, wherein the motor controller further comprises a rotor detecting unit, and the rotor detecting unit generates a first detecting signal to the lock protection unit.

8. The motor controller of claim 6, wherein the motor controller further comprises a non-excitation time modulating unit, and the non-excitation time modulating unit generates a timing signal to the lock protection unit.

9. The motor controller of claim 8, wherein the motor controller further comprises a counting unit, and the counting unit generates a counting signal to the non-excitation time modulating unit.

10. The motor controller of claim 9, wherein after the motor controller starts the motor successfully, the counting unit is reset.

11. The motor controller of claim 8, wherein the motor controller further comprises an input voltage detecting unit, and the input voltage detecting unit generates a second detecting signal to the non-excitation time modulating unit.

12. The motor controller of claim 8, wherein the motor controller further comprises a temperature detecting unit, and the temperature detecting unit generates a third detecting signal to the non-excitation time modulating unit.

13. The motor controller of claim 1, wherein the motor controller determines an excitation time, and when the motor is in the locked state, the motor controller enables that the excitation time is a fixed value.

14. The motor controller of claim 1, wherein the motor controller enables that the non-excitation time is varied with a number of times.

15. The motor controller of claim 14, wherein when the number of times increases, the non-excitation time increases.

16. The motor controller of claim 1, wherein the motor controller enables that the non-excitation time is varied with an input voltage.

17. The motor controller of claim 16, wherein the input voltage is a power supply voltage.

18. The motor controller of claim 16, wherein when the input voltage increases, the non-excitation time increases.

19. The motor controller of claim 1, wherein the motor controller enables that the non-excitation time is varied with a temperature.

20. The motor controller of claim 19, wherein when the temperature increases, the non-excitation time increases.

21. The motor controller of claim 1, wherein the motor is a three-phase motor.

22. The motor controller of claim 1, wherein the motor controller is applied to a sensorless motor.

23. The motor controller of claim 1, wherein the motor controller increases a number of restarting times within a limited time.

24. The motor controller of claim 1, wherein the motor controller is configured to enhance a starting success rate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The above-mentioned and other objects, features, and advantages of the present invention will become apparent with reference to the following descriptions and accompanying drawings, wherein:

[0010] FIG. 1 shows a timing chart of a conventional driving signal;

[0011] FIG. 2 is a schematic diagram showing a motor controller according to one embodiment of the present invention;

[0012] FIG. 3 shows a timing chart of a driving signal according to one embodiment of the present invention;

[0013] FIG. 4 shows a relation chart between the non-excitation time and the number of times according to the first embodiment of the present invention;

[0014] FIG. 5 shows a relation chart between the non-excitation time and the input voltage according to the second embodiment of the present invention; and

[0015] FIG. 6 shows a relation chart between the non-excitation time and the temperature according to the third embodiment of the present invention.

DETAILED DESCRIPTION

[0016] Preferred embodiments according to the present invention will be described in detail with reference to the drawings.

[0017] FIG. 2 is a schematic diagram showing a motor controller 10 according to one embodiment of the present invention. The motor controller 10 is used for driving a motor M. The motor controller 10 comprises a switch circuit 100, a control unit 110, a lock protection unit 120, a rotor detecting unit 130, a non-excitation time modulating unit 140, a counting unit 150, an input voltage detecting unit 160, and a temperature detecting unit 170. The switch circuit 100 is coupled to the motor M, so as to drive the motor M. The motor M has a rotor and the motor M may be a three-phase motor. When the motor M is a three-phase motor, the switch circuit 100 may include three half bridge circuits to drive the motor M. The control unit 110 generates a control signal Vc to the switch circuit 100, so as to control the switch circuit 100. The rotor detecting unit 130 generates a first detecting signal Vde1 to the lock protection unit 120, so as to inform the lock protection unit 120 whether the motor M is in a locked state. For example, the rotor detecting unit 130 may determine whether the motor M is in the locked state by detecting the rotor speed or the rotor temperature. The lock protection unit 120 is coupled to the control unit 110, so as to generate a driving signal Vd to the control unit 110, where the driving signal Vd has an excitation time and a non-excitation time. When the motor M is in the locked state, the motor controller 10 may enable that the excitation time is a fixed value and the non-excitation time is a variable value, so as to achieve a lock protection function. The non-excitation time modulating unit 140 generates a timing signal Vt to the lock protection unit 120, so as to represent the non-excitation time. FIG. 3 shows a timing chart of the driving signal Vd according to one embodiment of the present invention. For example, the driving signal Vd may have a first excitation time, a first non-excitation time, a second excitation time, a second non-excitation time, a third excitation time, and a third non-excitation time. The motor controller 10 may enable that the first excitation time is equal to the second excitation time and the second excitation time is equal to the third excitation time. The motor controller 10 may enable that the second non-excitation time is greater than the first non-excitation time and the third non-excitation time is greater than the second non-excitation time. By such control mechanism, the motor controller 10 may increase a number of restarting times within a limited time and enhance a starting success rate. That is to say, the motor controller 10 may solve a delayed start issue and increase the efficiency of the system. Moreover, the motor controller 10 may enable that the second non-excitation time is greater than the second excitation time and the third non-excitation time is greater than the third excitation time, so as to decrease the temperature and achieve the lock protection function. According to the present invention, there are at least three embodiments as follows:

[0018] 1. The motor controller 10 enables that the non-excitation time is varied with a number of times. When the motor M is in the locked state, the motor controller 10 may enable that the non-excitation time of the first time is a smaller value while the non-excitation time of the second time is a larger value. That is, when the number of times increases, the non-excitation time increases. The counting unit 150 may generate a counting signal Vco to the non-excitation time modulating unit 140, so as to represent the number of times. The non-excitation time modulating unit 140 may modulate the non-excitation time based on the counting signal Vco. After the motor controller 10 starts the motor M successfully, the counting unit 150 may be reset to recount the number of times. FIG. 4 shows a relation chart between the non-excitation time and the number of times according to the first embodiment of the present invention. For example, the non-excitation time of the first time may be 5 seconds while the non-excitation time of the Nth time may be 10 seconds, where N is a positive integer which is greater than 1. As shown in FIG. 4, the non-excitation time may be proportional to the number of times. By increasing the non-excitation time gradually, the motor controller 10 may increase a number of restarting times within a limited time and achieve a lock protection function.

[0019] 2. The motor controller 10 enables that the non-excitation time is varied with an input voltage, where the input voltage may be a power supply voltage. The input voltage detecting unit 160 may generate a second detecting signal Vde2 to the non-excitation time modulating unit 140, so as to represent the input voltage. The non-excitation time modulating unit 140 may modulate the non-excitation time based on the second detecting signal Vde2. When the input voltage increases, the non-excitation time increases. FIG. 5 shows a relation chart between the non-excitation time and the input voltage according to the second embodiment of the present invention. For example, when the input voltage is equal to a first voltage V1, the non-excitation time may be 5 seconds. When the input voltage is equal to a second voltage V2, the non-excitation time may be 10 seconds, where the second voltage V2 is greater than the first voltage V1. As shown in FIG. 5, the non-excitation time may be proportional to the input voltage. Thus, when the input voltage is low, the motor controller 10 may increase a number of restarting times within a limited time and achieve a lock protection function.

[0020] 3. The motor controller 10 enables that the non-excitation time is varied with a temperature. The temperature detecting unit 170 may generate a third detecting signal Vde3 to the non-excitation time modulating unit 140, so as to represent the temperature. The non-excitation time modulating unit 140 may modulate the non-excitation time based on the third detecting signal Vde3. When the temperature increases, the non-excitation time increases. FIG. 6 shows a relation chart between the non-excitation time and the temperature according to the third embodiment of the present invention. For example, when the temperature is 25° C., the non-excitation time may be 5 seconds. When the temperature is 80° C., the non-excitation time may be 10 seconds. As shown in FIG. 6, the non-excitation time may be proportional to the temperature. Thus, when the temperature is very low, the motor controller 10 may increase a number of restarting times within a limited time and achieve a lock protection function.

[0021] More specifically, the designer may implement the three embodiments, two of the three embodiments, or one of the three embodiments based on the practical need. According to one embodiment of the present invention, the motor controller 10 may be applied to a sensorless motor. The motor controller 10 is configured to determine an excitation time and a non-excitation time. When the motor M is in the locked state, the motor controller 10 may enable that the non-excitation time is a variable value. The motor controller 10 utilizes the non-excitation time to achieve a lock protection function.

[0022] While the present invention has been described by the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications. Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications.

[0023] Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.