Rotorcraft
11926443 ยท 2024-03-12
Assignee
Inventors
Cpc classification
B64C27/22
PERFORMING OPERATIONS; TRANSPORTING
B64U2201/10
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
B64U30/29
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64U10/14
PERFORMING OPERATIONS; TRANSPORTING
B64C27/22
PERFORMING OPERATIONS; TRANSPORTING
B64U30/29
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Rotorcraft including a fuselage, at least three rotor system arms, a forward propulsion unit for providing forward propulsion to the rotorcraft and a flight control system. Each rotor system arm has a rotor system including a mast having at least two rotor blades and an electric rotor motor coupled to the mast for driving the mast whereupon the rotor blades act as a rotating rotor disc. Each rotor system has an individually controllable collective rotor blade pitch. At least one rotor system has a controllable cyclic rotor blade pitch. The flight control system controls the at least three electric rotor motors, the collective rotor blade pitch of each rotor system, the cyclic rotor blade pitch of the at least one rotor system and the forward propulsion unit in response to an input control indicating a desired maneuver to operate the rotorcraft for takeoff, flight and landing.
Claims
1. A rotorcraft comprising: (a) a fuselage; (b) at least three rotor system arms mounted on said fuselage, each said rotor system arm having a rotor system displaced from said fuselage, each said rotor system including: i) a mast having at least two rotor blades, and ii) an electric rotor motor coupled to said mast for driving said mast whereupon said at least two rotor blades act as a rotating rotor disc, each said rotor system of said at least three rotor systems having an individually controllable collective rotor blade pitch, at least one rotor system of said at least three rotor systems having a controllable cyclic rotor blade pitch; (c) a forward propulsion unit mounted on said fuselage for providing forward propulsion to the rotorcraft; and (d) a flight control system for controlling said at least three electric rotor motors, said collective rotor blade pitch of each said rotor system of said at least three rotor systems, said cyclic rotor blade pitch of said at least one rotor system of said at least three rotor systems and said forward propulsion unit in response to an input control indicating a desired maneuver to operate the rotorcraft for takeoff, gyro-cruising for straight and level forward flight, and landing, wherein, after takeoff, the flight control system being configured to simultaneously upwardly pitch the rotorcraft and drive said forward propulsion unit thereby at least partially autorotating said at least three rotor systems for said gyro-cruising for straight and level forward flight, each said rotor system of said at least three rotor systems continuously rotating in the same direction for takeoff, gyro-cruising for straight and leveled flight, and landing.
2. The rotorcraft according to claim 1 wherein said each rotor system of said at least three rotor systems having an individually controllable cyclic rotor blade pitch.
3. The rotorcraft according to claim 1 wherein at least one rotor system of said at least three rotor systems includes a freewheel arrangement.
4. The rotorcraft according to claim 1 wherein said rotorcraft is configured for said gyro-cruising for straight and level forward flight when said at least three rotor systems are powered upto 25% of their maximum power.
5. The rotorcraft according to claim 4 wherein said rotorcraft is configured for said gyro-cruising for straight and level forward flight when said at least three rotor systems are not powered.
6. The rotorcraft according to claim 1 wherein said rotor system arms are configured as aerodynamic wings for providing lift.
7. A flight control system configured to control the at least three electric rotor motors, the collective rotor blade pitch of each rotor system of said at least three rotor systems, the cyclic rotor blade pitch of the at least one rotor system of the at least three rotor systems and the forward propulsion unit, in a rotorcraft according to claim 1, in response to an input control indicating a desired maneuver to operate the rotorcraft for takeoff, gyro-cruising for straight and level forward flight, and landing, wherein, after takeoff, the flight control system being configured to simultaneously pitch the rotorcraft upwardly and drive said forward propulsion unit thereby at least partially autorotating the at least three rotor systems for said gyro-cruising for straight and level forward flight.
8. A computer readable storage medium comprising instructions which, when executed by a flight control system in a rotorcraft according to claim 1, cause the flight control system to carry out the controlling of the at least three electric rotor motors, the collective rotor blade pitch of each rotor system of the at least three rotor systems, the cyclic rotor blade pitch of the at least one rotor system of the at least three rotor systems and the forward propulsion unit, in response to an input control indicating a desired maneuver to operate the rotorcraft for takeoff, gyro-cruising for straight and level forward flight, and landing, wherein the controlling of the rotorcraft includes simultaneously pitching the rotorcraft upwardly and driving the forward propulsion unit, thereby at least partially autorotating the at least three rotor systems for said gyro-cruising for straight and level forward flight.
9. A method for operating a rotorcraft comprising the steps of: a) providing a rotorcraft having: a fuselage, at least three rotor system arms mounted on the fuselage, each rotor system arm having a rotor system displaced from the fuselage, each rotor system including a mast having at least two rotor blades and an electric rotor motor coupled to the mast for driving the mast whereupon said at least two rotor blades act as a rotating rotor disc, each rotor system of the at least three rotor systems having an individually controllable collective rotor blade pitch, at least one rotor system of the at least three rotor systems having a controllable cyclic rotor blade pitch, a forward propulsion unit mounted on the fuselage for providing forward propulsion to the rotorcraft; and b) controlling the at least three electric rotor motors, the collective rotor blade pitch of each rotor system of the at, least three rotor systems, the cyclic rotor blade pitch of the at least one rotor system of the at least three rotor systems, and the forward propulsion unit in response to an input control indicating a desired maneuver to operate the rotorcraft for takeoff, gyro-cruising for straight and level forward flight, and landing, wherein, after takeoff the controlling of the rotorcraft includes simultaneously pitching the rotorcraft upwardly and driving said forward propulsion unit, thereby at least partially autorotating the at least three rotor systems for said gyro-cruising for straight and level forward flight, each said rotor system of said at least three rotor systems continuously rotating in the same direction for takeoff, gyro-cruising for straight and leveled flight, and landing.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In order to understand the present invention and to see how it can be carried out in practice, preferred embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which similar parts are likewise numbered, and in which:
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DETAILED DESCRIPTION OF DRAWINGS
(54) The detailed description of the drawings is divided into the following three sections Section 1: Description of Present Invention Rotorcraft Section 2: Steering of Present Invention Rotorcraft Section 3: Technical Benefits of Present Invention. Rotorcraft
Section 1: Description of Present Invention Rotorcraft
(55) Rotorcraft 10 of the present invention include a fuselage 11 and at least three rotor system arms 12 extending therefrom.
(56) The rotorcraft 10A is enabled with conventional collective control 19 of the collective rotor blade pitches of the four rotor systems 13A-13D and conventional cyclic control 21 of the cyclic rotor blade pitch of the rotor system 13A only. Each rotor system 13A-13D can have an individual collective rotor blade pitch. The rotor system 13A includes a servo-controlled swashplate mechanism for enabling individual or simultaneous adjustment of collective rotor blade pitch and cyclic rotor blade pitch. The rotor system 13A can include alternative mechanisms for enabling individual or simultaneous adjustment of collective rotor blade pitch and cyclic rotor blade pitch. The rotor systems 13B, 13C and 13D each include a variable pitch mechanism for adjusting their individual collective rotor blade pitch.
(57) The rotorcraft 10A includes a forward propulsion unit 22 constituted by a rear mounted pusher for providing forward propulsion.
(58) The rotorcraft 10A includes a real-time Flight Control System (FCS) 23 for controlling the electric rotor motors 17A-17D, the collective rotor blade pitch of the rotor systems 13A-13D, the cyclic rotor blade pitch of the rotor system 13A and the forward propulsion unit 22 in response to an input control indicating a desired maneuver and a multitude of input signals regarding the attitude of the rotorcraft 10A, flight conditions, and the like. The FCS 23 is a computing device including at least one processing unit and memory. The presently disclosed subject matter, or certain aspects or portions thereof, may take the form of program code embodied in computer readable storage medium for loading into a computing device whereupon the computing device becomes the FCS 23.
(59) The rotor systems 13A-13D preferably each include a freewheel arrangement for enabling either an electric rotor motor to drive its associated mast or a mast to freewheel autorotate without being driven by its associated electric rotor motor. The freewheel arrangements assist emergency autorotation for safe landing and auto-cruising on operation of the forward propulsion unit 22.
(60) The rotorcraft 10A has a predetermined total take-off payload weight and an optimal flight speed for cruising flight at a non-descending altitude. The rotorcraft 10A at a predetermined total take-off payload weight has an overall drag at its optimal flight speed. The rotorcraft 10A with the forward propulsion unit 22 assistance, is capable of straight and level gyro-cruising flight when the electric rotor motors 17A-17D of the rotor systems 13A-13D are powered upto 25% of their maximum power. The rotorcraft 10A can be provided with a more powerful forward propulsion unit 22 such that the rotorcraft 10A is capable of straight and level gyro-cruising flight when the electric rotor motors 17A-17D of the rotor systems 13A-13D are not powered.
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(70) Section 2: Steering of Present Invention Rotorcraft
(71) The below table lists the preferred rotorcraft steering for pitch, roll and yaw maneuvers in order of appearance.
(72) TABLE-US-00001 Maneuver Hovering Cruising Right/left Roll Collective only or, Cyclic only or, Cyclic only or, Collective only or Combined collective & Combined collective & cyclic cyclic Up/down Pitch Collective only or, Cyclic only or, Cyclic only or Collective only or Combined collective & Combined collective & cyclic cyclic CW/CCW Yaw Cyclic only or, Cyclic only or, Collective only or Collective only or Combined collective & Combined collective & cyclic cyclic
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(89) Section 3: Technical Benefits of Present Invention Rotorcraft
(90) Rotorcraft of the present invention have considerable technical benefits compared to the aforementioned conventional rotorcraft, namely, a helicopter, a gyrodyne, the U.S. '853 gyrodyne, and the EP '332 rotorcraft as summarized in the following table indicating a two level grading system: Good and Medium
(91) TABLE-US-00002 Present US 853 EP 332 invention Helicopter Gyrodyne gyrodyne rotorcraft Flight Good None None None None Redundancy Rotor system Good None None None Good Redundancy Cruising Good Medium Good Good Medium Energy Consumption Maximum Good Medium Medium Good Medium flight speed Vne Operation Good Medium Medium Medium Good Weather Limitation Safe Good Good Good Medium Medium Emergency Landing
Flight Redundancy
(92) The present invention has flight redundancy capability for cruising flight at a non-descending altitude, and also during climbing and descending. In case of power failure of one or more rotor motors, the FCS can control the rotorcraft of the present invention flight by virtue of the rotorcraft's cyclic control. Conversely, in case of a power failure of a forward propulsion unit, a FCS can drive the electric rotor motors to fly a rotorcraft of the present invention.
(93) None of the helicopter, the gyrodyne, the U.S. '853 gyrodyne, and the EP '332 rotorcraft has such flight redundancy capability. The helicopter and the EP '332 rotorcraft do not have a forward propulsion unit for providing forward thrust. The gyrodyne requires its one or more forward propulsion propellers for cruising flight, climbing, descending and hovering. The U.S. '853 gyrodyne requires its protors for steering during cruising flight, climbing, descending and hovering.
(94) Rotor System Redundancy
(95) The rotorcraft of the present invention are controllable on the condition that its cyclic control can operate at least one rotor system. Accordingly, in the case of a rotorcraft with at least three rotor systems having at least two rotor systems with cyclic capabilities, even if one of the rotor systems with cyclic capabilities becomes inoperative, the rotorcraft can still be controlled and complete its flight to safe landing.
(96) The EP '332 rotorcraft also has rotor system redundancy but the gyrodyne and U.S. '853 gyrodyne do not have adjustable cyclic rotor blade pitch and therefore do not have rotor system redundancy
(97) Cruising Energy Consumption
(98) Maximum energy efficiency is achieved at a lowest platform angle of attack relative to air flow as possible by virtue of reducing total drag to a minimum. The present invention employs a forward propulsion unit for cruising and therefore can cruise at a low platform angle of attack relative to air flow.
(99) In comparison to conventional rotorcraft, the present invention has comparable energy consumption to a gyrodyne and the U.S. '853 gyrodyne during cruising. The former three have improved energy consumption relative to a helicopter and the EP '332 rotorcraft because the latter two do not have a forward propulsion unit and therefore require a higher platform angle of attack relative to air flow.
(100) Maximum Flight Speed Vne
(101) Maximum flight speed Vne is limited by stalling of a retreating rotor blade. Stalling occurs at a rotor blade's high angle of attack relative to air flow. The present invention gains air speed by increasing a forward propulsion unit's thrust rather than by forward cyclic control thereby avoiding a high angle of attack of a retreating rotor blade.
(102) In comparison to conventional rotorcraft, the present invention has a maximum flight speed Vne comparable a gyrodyne and the U.S. '853 gyrodyne. The former three have a higher maximum flight speed than a helicopter and the EP '332 rotorcraft because the latter two do not include a forward propulsion unit.
(103) Operational Weather Limitation
(104) The present invention's maneuverability depends on how many of its rotor systems include a cyclic mechanism for enabling individual or simultaneous adjustment of collective rotor blade pitch and cyclic rotor blade pitch. The greater the number of swashplate mechanisms the greater the maneuverability. The present invention is equally steerable when hovering and cruising at a non-descending altitude, and also when climbing and descending. The present invention's steering can be further improved by provision of vectored thrust means.
(105) Present invention having multiple swashplate mechanisms: Grade Good
(106) In comparison to conventional rotorcraft, the present invention has comparable maneuverability to the EP '332 rotorcraft. The former two are more maneuverable than a helicopter and a gyrodyne because the latter two have a single rotor system and are restricted to using their cyclic rotor blade pitch for rotorcraft roll and rotorcraft pitch. The former two are more maneuverable than the U.S. '853 gyrodyne because the latter omits a cyclic control.
(107) Safe Emergency Landing
(108) In case of power failures of both all electric rotor motors and the forward propulsion unit, full steering capability is maintained by virtue of at least one rotor system being operable by a rotorcraft's cyclic control. Safe emergency landings require both steering and autorotation. The present invention includes at least three rotor systems, at least one swashplate mechanism or alternative mechanism for controlling cyclic pitch of at least one rotor system, a forward propulsion unit, and preferably at least one freewheel arrangement.
(109) In case the present invention does not include at least one freewheel arrangement, the present invention maintains steering and autorotation similar to the EP '332 rotorcraft and descends at a similar steep descent rate. The U.S. '853 gyrodyne has a limited steering capability because it does not include swashplate mechanisms and also descends at a steep descent rate.
(110) In case the present invention includes at least one freewheel arrangement, the present invention is capable of a safe emergency landing at a shallow descent rate similar to a helicopter and a gyrodyne.
(111) While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications, and other applications of the invention can be made within the scope of the appended claims.