DEHUMIDIFICATION UNIT AND DESICCANT DRUM THEREIN
20240077218 ยท 2024-03-07
Inventors
- Paul Gerard Hoertz (Hillsborough, NC, US)
- Charles John Bergh (Berwyn, PA, US)
- Kenneth J. Schultz (Onalaska, WI)
Cpc classification
F24F2003/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2259/40083
PERFORMING OPERATIONS; TRANSPORTING
F24F2003/1464
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2259/4508
PERFORMING OPERATIONS; TRANSPORTING
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
B01D53/265
PERFORMING OPERATIONS; TRANSPORTING
International classification
F24F3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A dehumidifying air handling unit for a heating, ventilation, air conditioning, and refrigeration (HVACR) system includes a housing, a hollow desiccant drum configured to rotate within the housing, and a heat exchanger disposed within the hollow desiccant drum. The hollow desiccant drum includes channels that extend through a sidewall that surrounds an interior space. A desiccant is provided in the channels. The heat exchanger is configured to cool air flowing through the interior space of the hollow desiccant drum. A method of conditioning air includes rotating a hollow desiccant drum within a housing and directing the air to pass through the hollow desiccant drum. The air passing through the hollow desiccant drum includes cooling, with the heat exchanger, the air in an interior space of the hollow desiccant drum, and adsorbing, with a desiccant, moisture from the air cooled by the heat exchanger
Claims
1. A dehumidifying air handling unit for an HVACR system comprising: a housing including an air inlet and an air outlet, a main airflow path extending through the housing from the air inlet to the air outlet; a hollow desiccant drum disposed in the main airflow path and configured to rotate within the housing, the hollow desiccant drum including an interior space, a sidewall that surrounds the interior space, and channels that extend through the sidewall, and a desiccant provided in the channels; and a heat exchanger disposed in the interior space of the desiccant drum, the heat exchanger configured to cool the air flowing through the interior space of the hollow desiccant drum.
2. The dehumidifying air handling unit of claim 1, wherein the main airflow path extends through the sidewall of the hollow desiccant drum at least twice between the air inlet and the air outlet.
3. The dehumidifying air handling unit of claim 1, wherein the hollow desiccant drum and the heat exchanger are configured to dehumidify and cool the air in the main flow path as the air passes through the hollow desiccant drum.
4. The dehumidifying air handling unit of claim 1, wherein the desiccant is configured to adsorb moisture from the air flowing out of the hollow desiccant drum and to desorb the adsorbed moisture into the air flowing into the hollow desiccant drum.
5. The dehumidifying air handling unit of claim 1, wherein the sidewall has a tubular shape.
6. The dehumidifying air handling unit of claim 1, wherein rotation of the hollow desiccant drum within the housing causes the channels to move between being located on a first end of the hollow desiccant drum and a second end of the hollow desiccant drum, the air configured to flow into the hollow desiccant drum through a set of the channels located on the first side of the hollow desiccant drum and to flow out of the hollow desiccant drum through a set of the channels located on the second side of the hollow desiccant drum.
7. The dehumidifying air handling unit of claim 1, wherein the main airflow path extends through the sidewall at least twice without turning more than 45 degrees.
8. The dehumidifying air handling unit of claim 1, wherein an axis of rotation of the hollow desiccant drum is at or about perpendicular to the main airflow path.
9. A heating, ventilation, air conditioning, and refrigeration (HVACR) system comprising: a refrigeration circuit configured to cool a working fluid that includes refrigerant; and a dehumidifying air handling unit including: a housing including an air inlet and an air outlet, a main airflow path extending through the housing from the air inlet to the air outlet, a hollow desiccant drum disposed in main airflow path and configured to rotate within the housing, the hollow desiccant drum including an interior space, a sidewall that surrounds the interior space, channels that extend through the sidewall, and a desiccant provided in the channels, and a heat exchanger disposed in the interior space of the desiccant drum, the heat exchanger configured to cool the air flowing through the interior space of the hollow desiccant drum, wherein the heat exchanger uses the working fluid or an intermediate fluid cooled by the working fluid to cool the air.
10. The HVACR system of claim 9, wherein the main airflow path extends through the sidewall of the hollow desiccant drum at least twice between the air inlet and the air outlet.
11. The HVACR system of claim 9, wherein the hollow desiccant drum and the heat exchanger are configured to dehumidify and cool the air in the main flow path as the air passes through the hollow desiccant drum.
12. The HVACR system of claim 9, wherein the desiccant is configured to adsorb moisture from the air flowing out of the hollow desiccant drum and to desorb the adsorbed moisture into the air flowing into the hollow desiccant drum.
13. The HVACR system of claim 9, wherein the sidewall has a tubular shape.
14. The HVACR system of claim 9, wherein rotation of the hollow desiccant drum within the housing causes the channels to move between being located on a first end of the hollow desiccant drum and a second end of the hollow desiccant drum, the air configured to flow into the hollow desiccant drum through a set of the channels located on the first side of the hollow desiccant drum and to flow out of the hollow desiccant drum through a different set of the channels located on the second side of the hollow desiccant drum.
15. The HVACR system of claim 9, wherein the main airflow path extends through the sidewall at least twice without turning more than 45 degrees.
16. The HVACR system of claim 9, wherein an axis of rotation of the hollow desiccant drum is at or about perpendicular to the main airflow path.
17. A method of conditioning air in a dehumidifying air handling unit, the dehumidifying air handling unit including a housing, a hollow desiccant drum disposed within the housing, and a heat exchanger disposed in an interior space of the desiccant drum, the method comprising: rotating the hollow desiccant drum relative to the housing, the hollow desiccant drum including the interior space, a sidewall that surrounds the interior space, channels that extend through the sidewall, and a desiccant provided in the channels, directing the air to pass through the hollow desiccant drum, which includes directing the air into the interior space of the hollow desiccant drum by passing the air through a first set of the channels in the sidewall in contact with the desiccant, cooling, with the heat exchanger, the air in the interior space of the hollow desiccant drum, adsorbing, with the desiccant, moisture from the air cooled by the heat exchanger by passing the air cooled by the heat exchanger out of the hollow desiccant drum through a second set of the channels in the sidewall in contact with the desiccant.
18. The method of claim 17, wherein the passing of the air through the first set of the channels in the sidewall in contact with the desiccant includes desorbing the moisture adsorbed by the desiccant into the air passing through the first set of the channels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026] Like reference numbers represent like parts throughout.
DETAILED DESCRIPTION
[0027]
[0028] The refrigeration circuit 5 includes a compressor 10, a condenser 20, an expansion device 30, and an evaporator 40. In an embodiment, the refrigeration circuit 5 can be modified to include additional components. For example, the refrigeration circuit 5 in an embodiment can include an economizer heat exchanger, one or more flow control devices, a receiver tank, a dryer, a suction-liquid heat exchanger, or the like. The components of the refrigerant circuit 5 are fluidly connected. Dotted lines and dotted dashed lines are provided in the Figures to indicate fluid flows through some components (e.g., compressor 10, condenser 20, evaporator 40) for clarity, and should be understood as not specifying a specific route within each component.
[0029] The refrigerant circuit 5 can be configured as a cooling system (e.g., a fluid chiller of an HVACR, an air conditioning system, or the like) that can be operated in a cooling mode, and/or the refrigerant circuit 5 can be configured to operate as a heat pump system that can run in a cooling mode and a heating mode.
[0030] The refrigeration circuit 5 applies known principles of gas compression and heat transfer. The refrigeration circuit can be configured to heat or cool a process fluid (e.g., water, air, or the like). In an embodiment, the refrigeration circuit 5 may represent a chiller that cools a process fluid such as water or the like. In an embodiment, the refrigeration circuit 5 may represent an air conditioner and/or a heat pump that cools and/or heats a process fluid such as air, water, or the like.
[0031] During the operation of the refrigeration circuit 5, a working fluid (e.g., refrigerant, refrigerant mixture, or the like) flows into the compressor 10 from the evaporator 40 in a gaseous state at a relatively lower pressure. The compressor 10 compresses the gas into a high pressure state, which also heats the gas. After being compressed, the relatively higher pressure and higher temperature gas flows from the compressor 10 to the condenser 20. In addition to the working fluid flowing through the condenser 20, a first process fluid PF.sub.1 (e.g., external air, external water, chiller water, or the like) also separately flows through the condenser 20. The first process fluid absorbs heat from the working fluid as the first process fluid PF.sub.1 flows through the condenser 20, which cools the working fluid as it flows through the condenser. The working fluid condenses to liquid and then flows into the expansion device 30. The expansion device 30 allows the working fluid to expand, which converts the working fluid to a mixed vapor and liquid state. An expansion device as described herein may also be referred to as an expander. In an embodiment, the expander may be an expansion valve, expansion plate, expansion vessel, orifice, or the like, or other such types of expansion mechanisms. It should be appreciated that the expander may be any type of expander used in the field for expanding a working fluid to cause the gaseous working fluid to decrease in pressure and temperature. The relatively lower temperature, vapor/liquid working fluid then flows into the evaporator 40. A second process fluid PF.sub.2 (e.g., air, water, or the like) also flows through the evaporator 40. The working fluid absorbs heat from the second process fluid PF.sub.2 as it flows through the evaporator 40, which cools the second process fluid PF.sub.2 as it flows through the evaporator 40. As the working fluid absorbs heat, the working fluid evaporates to vapor. The working fluid then returns to the compressor 10 from the evaporator 40. The above-described process continues while the refrigeration circuit 5 is operated, for example, in a cooling mode.
[0032]
[0033] The AHU 110 is connected to the conditioned space 103 by a ductwork ventilation system 105. Conditioned air discharged from the AHU 110 is directed to the conditioned space 103 through the ductwork ventilation system 105. The ductwork ventilation system 105 is configured to distribute the conditioned air discharged from the AHU 110 to the conditioned space 103. In an embodiment, the AHU may be directly connected/vented to the conditioned space 103.
[0034] The AHU 110 includes a housing 112 with an air inlet 114 and an air outlet 116. Air enters the AHU 110 through the air inlet 114, is conditioned as it flows through the AHU 110, and the conditioned air is discharged from the air outlet 116. The AHU 110 conditions the air as it flows through the housing 112 from the air inlet 114 to the air outlet 116. The conditioned air flows from the air outlet 116 into the conditioned space 103. As shown in
[0035] Air enters the AHU 110 through the air inlet 114. The air entering the air handling unit includes a flow of return air F.sub.R from the conditioned space 103 and a flow of ambient air F.sub.A(e.g., air from the external environment, outdoor air, or the like). As shown in
[0036] The AHU 110 and the HVACR system 101 can have a mixed air configuration in which the AHU 110 conditions a combination of return air F.sub.R and ambient air F.sub.A (e.g., the inlet air F.sub.I is a mixture of return air F.sub.R and ambient air F.sub.A). For example, inlet air F.sub.I can contain a greater amount of return air F.sub.R than ambient air F.sub.A (e.g., the mixture containing at or about 5 vol % of the ambient air F.sub.A, at or about 10 vol % of the ambient air F.sub.A). In an embodiment, the AHU 110 and the HVACR system 101 may have a no air recycle configuration in which the AHU 110 does not utilize any return air F.sub.R (e.g., the inlet air F.sub.I is 100% ambient air F.sub.A1). For example, the AHU 110 in the no air recycle configuration may block the first air inlet 114A for the return air F.sub.R. Each of the mixed air configuration and the no air recycle configuration may be utilized by the HVACR 1 in any of its various modes (e.g., heating mode, cooling mode, and the like).
[0037] The AHU 110 includes a cooling heat exchanger 130 and a hollow desiccant drum 140 that are disposed within the housing 112. The inlet air F.sub.I flows through the desiccant drum 140 and the cooling heat exchanger 130 as the air F.sub.I flows from the air inlet 114 to the air outlet 116 within the housing 112. The AHU 110 can also include one or more fan(s) 180 that blow and direct air through the housing 112. As shown in
[0038] In an embodiment, the AHU 110 has a cooling mode. In the cooling mode, air enters the housing 112 of the AHU, is cooled and dehumidified within the AHU 110, and the cooled and dehumidified air F.sub.D is then discharged from the housing 112 to the conditioned space 103. In the cooling mode, the heat exchanger 130 is a cooling heat exchanger which cools the air and the desiccant drum 140 dehumidifies the air.
[0039] In an embodiment, the AHU 110 may include a heater 165 (e.g., an electric heater, a combustion heater, or the like) for heating the air before it passes through the desiccant drum 140. The heater 165 can be used to improve the effectiveness of the desorption of the water from the desiccant into the air. For example, the heater 165 may be used when the air to be conditioned by the AHU 110 has a relatively high humidity.
[0040] The AHU 110 has a main airflow path 118 that extends through the housing 112 from the air inlet 114 to the air outlet 116. Air entering the AHU 110 (e.g., the inlet air F.sub.I) flows from the air inlet 114 to the air outlet 116 by traveling through the main airflow path 118. In an embodiment for a cooling mode, the air F.sub.I is dehumidified and cooled as it flows through the main airflow path 118.
[0041] The desiccant drum 140 is disposed in the main airflow path 118 within the housing 110. The desiccant drum 140 is configured to rotate within the housing 110. For example, the desiccant drum 140 can be rotate around a longitudinal axis A.sub.1. The rotation axis of the desiccant drum 140 (e.g., longitudinal axis A.sub.1) is at or about perpendicular to the main airflow path 118. As shown in
[0042] As one example on how the desiccant drum 140 can be rotated, the AHU 110 includes one or more motors 170 that are configured to rotate the desiccant drum 140 within the housing 110. In the illustrated embodiment, the motor(s) 170 drive one or more wheels 172 in contact with the desiccant drum 140, which rotates the desiccant drum 140.
[0043] In another embodiment, a driveshaft (not shown) as another example, may extend along the longitudinal axis A.sub.1 of the desiccant drum 140 and be connected to the desiccant drum 140, and the motor(s) 170 may drive/rotate the driveshaft to rotate the desiccant wheel 140.
[0044] In another embodiment, the motor(s) 170 may have a pulley as another example, that drives a belt (not shown) that encircles the desiccant drum 140 to rotate the desiccant drum 140.
[0045] It will be appreciated that the movement or rotation of the desiccant drum 140 may be structured and configured in various ways to accomplish the rotation without being limited to the specific structure and configuration shown in
[0046] The desiccant drum 140 is hollow and includes a sidewall 142 and an interior space 144. The sidewall 142 surrounds the interior space 144. In one example, the sidewall 142 has a tubular shape. The desiccant drum 140 includes channels 146 that extend through the sidewall 142 of the desiccant drum 140. Each of the channels 146 extends from the exterior 148 of the sidewall 142 to the interior space 144 of the desiccant drum 140. A desiccant drum includes a large number of the channels 146. For example, a desiccant drum 146 can include hundreds or thousands of the channels 146 (e.g., at least one hundred channels, at least one thousand channels). The channels 146 allow for air to pass from outside of the desiccant drum 140 to the inside of the desiccant drum 140 and to then pass from inside the desiccant drum 140 to outside of the desiccant drum. Only a small number of the channels in the desiccant drum 146 are shown in
[0047] During operation, the desiccant drum 140 rotates within the housing 110. As the desiccant drum 140 rotates, the channels 146 rotate along with the rotation of the desiccant drum 140 such that each channel 146 is recurringly moved between being disposed at a first side 150A of the desiccant drum 140 and a second side 150B of the desiccant drum 140. For example, when viewed along the rotational axis A.sub.1 of the desiccant drum 140 (e.g., along the axis A.sub.1), the first side 150A can be the left side/wall of the desiccant drum 140 and the second side 150B can be the right side/wall of the drum (e.g., as shown in
[0048] The air in the main airflow path 118 passes through the desiccant drum 140 by passing through the channels 146. The air flows into the interior space 144 of the desiccant drum 140 by passing through the channels 146 disposed at the first end 150A and flows out of the desiccant drum 140 by passing through a different set of the channels 146 currently disposed at the second end 150B.
[0049] The desiccant drum 140 includes a desiccant. A desiccant can be used in the form of a coating applied to surfaces of the desiccant drum 140. In an embodiment, the coating is applied to the surfaces/sides of the channels 146 of the desiccant drum 140 (e.g., a resin coating containing the desiccant applied to surfaces/sides of the channels 146 in the desiccant drum 140). In an embodiment, the desiccant (e.g., desiccant particles) may be homogenously incorporated into the material forming the channels 146. In an embodiment, desiccant drum 140 can have drum segments that are packed beds of desiccant particles, in which the channels 146 are channels that extend through the packed bed. The air flows across the desiccant as it flows through the channels 146 in the desiccant drum.
[0050] The desiccant in the desiccant drum 140 is configured to switch between desorbing water and absorbing water as the desiccant is rotated in the desiccant drum 140. Exposure of a desiccant to a flow of air that causes water desorption from the desiccant into the air (e.g., the air extracts water from the desiccant, the adsorbed water in the desiccant is desorbed into the air) can also be referred to as regenerating the desiccant. In the desiccant drum 140, the desiccant is configured to desorb water into the air when disposed in the first end 150A of the desiccant drum 140 and to adsorb water from the air when disposed in the second end 150B of the desiccant drum 140. The water adsorbed when disposed in the second end 150B is desorbed into the air when the desiccant is disposed in the first end 150A.
[0051] The cooling heat exchanger 130 is disposed in the main airflow path 118 within the desiccant drum 140. The cooling heat exchanger 130 is disposed in the interior space 144 of the desiccant drum 140. The cooling heat exchanger 130 is disposed within the desiccant drum between the first end 150A and the second end 150B of the desiccant drum 140. The air in the main air flow path 118 passes through the cooling heat exchanger 130 to pass through the desiccant drum 140. For example, the air flowing in through the first end 150A (through the channels 146 currently positioned at the first end 150A) is forced to flow through the cooling heat exchanger 130 to reach the second end 150B and to flow out of the desiccant drum 140 (through the channels 146 currently positioned at the second end 150B). Thus, the air flows through the desiccant drum 140 by flowing through a portion of the sidewall 142 at first end 150A (e.g., through the channels 146 in the sidewall 142 currently disposed at the first end 150A), flowing through the cooling heat exchanger 130, and then through a portion of the sidewall 142 at the second end 150B (e.g., through the channels 146 in the sidewall 142 currently disposed at the second end 150B).
[0052] The heat exchanger 130 is attached to the housing 112 of the AHU 110 such that the heat exchanger 130 stays in a fixed position relative to the housing 112. The housing 112 can include a service panel 120 that can be opened to access cooling heat exchanger 130 and the desiccant drum 140. The heat exchanger 130 can be configured to stay in its fixed position when the housing 112 is opened (e.g., when the service panel 120 in the housing 112 is opened for servicing the heat exchanger 130 and/or the desiccant drum 140). For example, the heat exchanger 130 is configured to remain in position within the housing 112 when the desiccant drum 140 is removed for servicing and/or replacement.
[0053]
[0054] As shown in
[0055] A cooling fluid F.sub.CF also flows through the heat exchanger 130 separate from the air. The air and the cooling fluid F.sub.CF as they separately flow through the heat exchanger 130 exchange heat without physically mixing. The cooling fluid F.sub.CF absorbs heat from the air F.sub.2, which cools the air. The cooling fluid F.sub.CF is cooled by a refrigeration circuit of the HVACR system 101 (e.g., refrigeration circuit 5 in
[0056] The cooling of the humid air F.sub.2 in the heat exchanger 130 also causes a portion of the moisture in the air F.sub.2 to condensate on/within the heat exchanger 130, which partially dehumidifies the air. The AHU 110 can include a drip tray 132 for the heat exchanger 130. The condensate on the heat exchanger drips into the drip tray 132 and is then drained from the AHU 110. This also partially dehumidifies the air. The air F.sub.3 discharged from the heat exchanger 130 has a temperature T.sub.3 and a humidity ratio .sub.3 that are lower than the temperature T.sub.2 and the humidity ratio .sub.2 of the air F.sub.2 flowing into the heat exchanger 130.
[0057] The cooled, partially dehumidified air F.sub.3 then flows from the heat exchanger 130 through the channels 146 in the second end 150B of the desiccant drum 140. The desiccant adsorbs moisture from the air F.sub.3 as it passes through the channels 146 in the second end 150B of the desiccant drum 140. For example, the air F.sub.D is discharged from the desiccant drum 140 having a humidity ratio .sub.D that is lower than the humidity ratio co of the inlet air F.sub.I and is lower than the humidity ratios .sub.2, .sub.3 of the air F.sub.2, F.sub.3 flowing within the desiccant drum 140. The air may also be warmed slightly by the material of the desiccant drum 140 as the air flows through the channels 146 in the second end 150B of the desiccant drum 140 (e.g., heated/increased to temperature T.sub.D, which is significantly lower than temperatures T.sub.2 and T.sub.I and slightly higher than temperature T.sub.3). Cooled, (further) dehumidified air F.sub.D is then discharged from the desiccant drum 150B (e.g., from the set of channels 146 in the second end 150B of the desiccant drum 150B).
[0058] As shown in
[0059] As shown in
[0060] In the illustrated embodiment, the desiccant drum 140 has a hollow cylindrical shape with the sidewall 142 having a cylindrical tubular shape. In an embodiment, the tubular shape of the sidewall 142 may be a different from circular, such as (but not limited to), a rectangular shape, rounded rectangular shape, an oval shape, a stadium shape, or the like. It should be appreciated that the desiccant drum 140 and its sidewall 140 in other embodiments may have a different rotatable hollow/tubular shape than those listed. The axial ends of the desiccant drum 140 and its sidewall 142 may be open or capped.
[0061] The main airflow path 118 is generally straight. As shown in
[0062] The main airflow path 118 passes through the sidewall 142 of the desiccant drum 140 at least twice between the air inlet 114 and the air discharge 116. For example, main airflow path 118 extends through the sidewall 142 at least twice (e.g., extends through the sidewall 142 into the desiccant drum 140 and extends through the sidewall 142 out of the desiccant drum 140) while not turning by more than 45 degrees as shown in
[0063]
[0064]
[0065] The sidewall 242 includes an outer support frame 252, an inner support frame 254, and a desiccant portion 256 disposed between the outer support frame 252 and the inner support frame 254. The desiccant is disposed in the desiccant portion 256. The desiccant portion 256 is formed of the desiccant provided on a porous support material. The desiccant may be provided on the support material (e.g., provided as a coating on surface(s) of the support material) and/or in the support material (e.g., impregnated in the porous support material, a porous support material formed of a material that includes the desiccant).
[0066] In an embodiment, the desiccant portion 256 may be stacked desiccant paper. Desiccant-layer paper is generally well known in the field of dehumidifiers. For example, desiccant-layer paper in an embodiment may be a paper sheet that is coated and/or contains desiccant in the paper material itself. At least alternating layers of the desiccant paper in the stack are corrugated (e.g., alternating layers of flat sheets of paper and corrugated sheets of paper, alternating layers of sheets of paper having minor corrugation and major corrugation, and the like) which forms the channels between the adjacent layers of paper.
[0067] In an embodiment, the desiccant portion 256 may be a metal foam onto/into which the desiccant is applied. For example, the desiccant is provided/coated on the surfaces of the open structures (e.g., pores, tunnels, and the like) that extend through the metal foam. The desiccant may be integrated into the metal foam in a manner known in the art such as, but not limited to, dip-coating, electrophoretic deposition, brush deposition, spray deposition, electrospray, using an adhesive (e.g., a silicate adhesive or the like), or the like. The desiccant may be, alternatively or additionally, integrated into the metal foam by being provided in the metal/material of the metal foam itself (e.g., the metal/metal composition that forms the metal foam includes the desiccant).
[0068] In an embodiment, the desiccant portion 256 may be a plastic foam onto/into which the desiccant is applied. For example, the desiccant can be provided/coated on the inner surfaces of the pores that extend through the plastic foam. For example, the desiccant can be provided/coated on the surfaces of the open structures (e.g., pores, tunnels, and the like) that extend through the plastic foam. The desiccant may be integrated into the plastic foam in a manner known in the art such as, but not limited to, dip-coating, electrophoretic deposition, brush deposition, spray deposition, electrospray, using an adhesive (e.g., a silicate adhesive or the like), or the like. The desiccant may be, alternatively or additionally, integrated into the plastic foam by being provided in plastic foam itself (e.g., the plastic composition that forms the plastic foam includes the desiccant). The plastic composition of the plastic foam may be a composite of plastic and one or more other materials (e.g., carbon composite, or the like).
[0069] In an embodiment, the desiccant portion 256 may be a porous 3D honeycomb material onto/into which the desiccant is applied. For example, the porous 3D honeycomb material may be a 3D printed metal material or a 3D printed plastic material. For example, the desiccant is provided/coated on the inner surfaces of the pores/channels that extend through the 3D honeycomb. The channels extending through the 3D honeycomb may extend parallel to each other (e.g., all of the channels extending in the same direction through the 3D honeycomb material). The desiccant may be integrated into the porous 3D honeycomb material in a manner known in the art such as, but not limited to, as discussed above for a plastic foam and/or a metal foam. The desiccant may be, alternatively or additionally, integrated into the porous 3D honeycomb material by being provided in the honeycomb material itself (e.g., the material/composition that forms the porous 3D honeycomb includes the desiccant).
[0070] The channels/pores in material of the desiccant portion 256 may be configured to allow for adequate flow of air through the desiccant drum 240 while having adequate surface for interaction between the desiccant and the air flowing through the desiccant drum 240. For example, the desiccant portion 256 may have a relatively small pores, relatively larger pores, or a distribution of small pores and large pores to achieve the desired balance between a pressure drop across the desiccant drum 240 and surface area of desiccant that interacts with the air.
[0071] In an embodiment, support frames 252, 254 can be a perforated material onto which the desiccant portion 256 is attached. In the illustrated embodiments, the support frame 252, 254 is a perforated rigid sheet (e.g., perforated metal sheet, perforated rigid plastic sheet, or the like). In
[0072] The desiccant portion 256 may be formed in a variety of ways. The desiccant portion 256 may be formed by cutting block(s) of the porous support material into the desired shape for the desiccant drum 240. The desiccant may be incorporated into porous material before the cutting/shaping (e.g., cutting desiccant coated/containing porous material) and/or after the cutting/shaping (e.g., cutting the porous material then applying/coating desiccant to the pores/channels of the porous material). The desiccant portion 256 can be formed to prevent flow through the desiccant portion 256 that would by-pass flow into and then out of the interior space of the desiccant drum and passing through the cooling heat exchanger (e.g., flowing through the sidewall 242 without passing into the interior space 244).
[0073] As shown in
[0074] In an embodiment, the desiccant portion 256 may be formed of a single piece of material cut from a block of the porous support material. For example, the desiccant portion 256 may be a single piece when the porous support material has pores/channels that extend along in multiple directions through the porous support material (e.g., a plastic foam, metal foam, or the like). This structure for the pores/channels can allow for channels 246 that radially extend through the desiccant portion 256 (e.g., from an outer side to the inner side of the desiccant portion 256) while maintaining a generally consistent size, such that the flow through the sidewall 242 is remains at or about constant (e.g., less than 10% change) while the desiccant drum 240 rotates.
[0075] In an embodiment, the hollow shape of the desiccant portion 256 may be formed of hollowed disks that are attached to the outer support frame 252 and/or an inner support frame 254 in a stack (e.g., stacked along the longitudinal axis, stacked along the length of the desiccant drum 240) to form the desiccant portion 256. For example, the stack of hollowed disks attached to the frame(s) 252, 254 can form the hollow cylinder shape of the desiccant portion 256. Each hollow disk can be formed of perimeter/arc sections 258 (e.g., when the porous material has parallel pores/channels). Each section 258 may be formed from a block of the porous material or from a block of wedges of porous material, as similarly discussed above. In an embodiment, a hollow disk may be a single piece cut from a block of the porous material. The desiccant portion 256 may include spacers (not shown) in between the hollowed disks.
[0076] In another embodiment, the desiccant portion 256 may be formed of a desiccant coated/containing flexible porous support material (e.g., a desiccant loaded paper, a desiccant coated flexible plastic foam, or the like) wrapped around the (inner) support frame 254. The flexible porous support material is configured to flex such that its channels/pores (e.g., the portion of channels 246 formed in the desiccant portion 256 in
[0077] In an embodiment, the support frame(s) 252 may be in the form of a porous belt. In an embodiment, the desiccant portion 256 can be formed of the sections 258 that are each separately attached to the porous belt, which allows for the desiccant portion 256 be flexible and bend with the movement of the porous belt. In an embodiment, the desiccant portion 256 may be in the form of a desiccant coating applied to a fabric material and/or a flexible porous substrate of porous belt. The porous belt can be formed of porous woven fabric, a porous non-woven fabric, and/or a porous layered fabric. For example, the desiccant portion 256 may be in the form of a desiccant coating applied to the porous woven fabric, porous non-woven fabric, or on another fabric layer of the porous belt.
[0078]
[0079] At 1010, the hollow desiccant drum is rotated relative to the housing. The desiccant drum includes an interior space (e.g., interior space 144), a sidewall (e.g., sidewall 142) that surrounds the interior space, and channels (e.g., channels 146) that extend through the sidewall, and a desiccant provided in the channels. For example, one or more motor(s) (e.g., motors 170) may be used to rotate the hollow desiccant drum. The method 1000 then proceeds to 1020.
[0080] At 1020, the air (e.g., inlet air F.sub.I) is directed to pass through the hollow desiccant drum. For example, one or more fans (e.g., fan 180) may be used to blow air through/within the housing of the AHU. Directing air through the hollow desiccant drum at 1020 includes 1022, 1024, and 1026.
[0081] At 1022, the air is directed to pass into the interior space of the hollow desiccant drum by passing the air through a first set of channels (e.g., channels in the first end 150A of the desiccant drum 140). in the sidewall of the desiccant drum. The air contacts the desiccant as it flows through the channels at 1020. The desiccant is regenerated by the air at 1022 by moisture in the desiccant being desorbed from the desiccant into the air as the air passes through the channels. The adsorbed moisture/water in the desiccant can also be at a lower temperature (e.g., at or about temperature T.sub.3), such that the passing of the air through the first set of channels at 1022 also cools of the air. The method 1000 then proceeds from 1022 to 1024.
[0082] At 1024, the air in the interior space of the hollow desiccant drum is cooled by the cooling heat exchanger as the air flows through the interior space. In an embodiment, the heat exchanger is an evaporator in a refrigerant circuit (e.g., refrigerant circuit 5) and cools the air using the cooled working fluid in the refrigerant circuit. In an embodiment, the heat exchanger cools the air using an intermediate fluid cooled by the working fluid (e.g., process fluid PF.sub.2). The method 1000 then proceeds from 1024 to 1026.
[0083] At 1026, the air cooled by the heat exchanger is passed out of the hollow desiccant drum through a second set of the channels in the sidewall (e.g., channels in the second side 150B of the desiccant drum 140). The air contacts the desiccant as it passes through the second set of channels, and the desiccant adorbs moisture from the air as it passes through the second set of channels. The material of the desiccant drum can also be at a higher temperature (e.g., at or about temperature F.sub.I) then air cooled by the heat exchanger, such that the passing of the air through the second set of channels at 1026 also (slightly) heats the air.
[0084] In an embodiment, the method 1000 can be for operating the HVACR system and/or the AHU in a dehumidifying mode configured to dehumidify the air. In an embodiment, the method 1000 can be for operating the HVACR system and/or the AHU in a cooling and dehumidifying mode that is configured to cool and dehumidify the air. For example, the method 1000 may include operating the refrigerant circuit of the HVACR in a cooling mode that provides the relatively cooler working fluid or intermediate fluid to the cooler heat exchanger.
[0085] It should be appreciated that the method 1000 in an embodiment may include features as shown and/or discussed above for the refrigerant circuit 5 and HVACR system of
Aspects:
[0086] Any one of Aspects 1-8 may be combined with any of Aspects 9-18; and any one of Aspects 9-16 may be combined with any of Aspects 17-18.
[0087] Aspect 1. A dehumidifying air handling unit for an HVACR system comprising: a housing including an air inlet and an air outlet, a main airflow path extending through the housing from the air inlet to the air outlet; a hollow desiccant drum disposed in the main airflow path and configured to rotate within the housing, the hollow desiccant drum including an interior space, a sidewall that surrounds the interior space, and channels that extend through the sidewall, and a desiccant provided in the channels; and a heat exchanger disposed in the interior space of the desiccant drum, the heat exchanger configured to cool the air flowing through the interior space of the hollow desiccant drum.
[0088] Aspect 2. The dehumidifying air handling unit of Aspect 1, wherein the main airflow path extends through the sidewall of the hollow desiccant drum at least twice between the air inlet and the air outlet.
[0089] Aspect 3. The dehumidifying air handling unit of any one of Aspects 1 and 2, wherein the hollow desiccant drum and the heat exchanger are configured to dehumidify and cool the air in the main flow path as the air passes through the hollow desiccant drum.
[0090] Aspect 4. The dehumidifying air handling unit of any one of Aspects 1-3, wherein the desiccant is configured to adsorb moisture from the air flowing out of the hollow desiccant drum and to desorb the adsorbed moisture into the air flowing into the hollow desiccant drum.
[0091] Aspect 5. The dehumidifying air handling unit of any one of Aspects 1-4, wherein the sidewall has a tubular shape.
[0092] Aspect 6. The dehumidifying air handling unit of any one of Aspects 1-5, wherein the rotation of the hollow desiccant drum within the housing causes the channels to move between being located on a first end of the hollow desiccant drum and a second end of the hollow desiccant drum, the air configured to flow into the hollow desiccant drum through a set of the channels located on the first side of the hollow desiccant drum and to flow out of the hollow desiccant drum through a set of the channels located on the second side of the hollow desiccant drum.
[0093] Aspect 7. The dehumidifying air handling unit of any one of Aspects 1-6, wherein the main airflow path extends through the sidewall at least twice without turning more than 45 degrees.
[0094] Aspect 8. The dehumidifying air handling unit of any one of Aspects 1-7, wherein an axis of rotation of the hollow desiccant drum is at or about perpendicular to the main airflow path.
[0095] Aspect 9. A heating, ventilation, air conditioning, and refrigeration (HVACR) system comprising: a refrigeration circuit configured to cool a working fluid that includes refrigerant; and a dehumidifying air handling unit including: a housing including an air inlet and an air outlet, a main airflow path extending through the housing from the air inlet to the air outlet, a hollow desiccant drum disposed in main airflow path and configured to rotate within the housing, the hollow desiccant drum including an interior space, a sidewall that surrounds the interior space, channels that extend through the sidewall, and a desiccant provided in the channels, and a heat exchanger disposed in the interior space of the desiccant drum, the heat exchanger configured to cool the air flowing through the interior space of the hollow desiccant drum, wherein the heat exchanger uses the working fluid or an intermediate fluid cooled by the working fluid to cool the air.
[0096] Aspect 10. The HVACR system of Aspect 9, wherein the main airflow path extends through the sidewall of the hollow desiccant drum at least twice between the air inlet and the air outlet.
[0097] Aspect 11. The HVACR system of any one of Aspects 9 and 10, wherein the hollow desiccant drum and the heat exchanger are configured to dehumidify and cool the air in the main flow path as the air passes through the hollow desiccant drum.
[0098] Aspect 12. The HVACR system of any one of Aspects 9-11, wherein the desiccant is configured to adsorb moisture from the air flowing out of the hollow desiccant drum and to desorb the adsorbed moisture into the air flowing into the hollow desiccant drum.
[0099] Aspect 13. The HVACR system of any one of Aspects 9-12, wherein the sidewall has a tubular shape.
[0100] Aspect 14. The HVACR system of any one of Aspects 9-13, wherein the rotation of the hollow desiccant drum within the housing causes the channels to move between being located on a first end of the hollow desiccant drum and a second end of the hollow desiccant drum, the air configured to flow into the hollow desiccant drum through a set of the channels located on the first side of the hollow desiccant drum and to flow out of the hollow desiccant drum through a different set of the channels located on the second side of the hollow desiccant drum.
[0101] Aspect 15. The HVACR system of any one of Aspects 9-14, wherein the main airflow path extends through the sidewall at least twice without turning more than 45 degrees.
[0102] Aspect 16. The HVACR system of any one of Aspects 9-15, wherein an axis of rotation of the hollow desiccant drum is at or about perpendicular to the main airflow path.
[0103] Aspect 17. A method of conditioning air in a dehumidifying air handling unit, the dehumidifying air handling unit including a housing, a hollow desiccant drum disposed within the housing, and a heat exchanger disposed in an interior space of the desiccant drum, the method comprising: rotating the hollow desiccant drum relative to the housing, the hollow desiccant drum including the interior space, a sidewall that surrounds the interior space, channels that extend through the sidewall, and a desiccant provided in the channels, directing the air to pass through the hollow desiccant drum, which includes directing the air into the interior space of the hollow desiccant drum by passing the air through a first set of the channels in the sidewall in contact with the desiccant, cooling, with the heat exchanger, the air in the interior space of the hollow desiccant drum, adsorbing, with the desiccant, moisture from the air cooled by the heat exchanger by passing the air cooled by the heat exchanger out of the hollow desiccant drum through a second set of the channels in the sidewall in contact with the desiccant.
[0104] Aspect 18. The method of Aspect 17, wherein the passing of the air through the first set of the channels in the sidewall in contact with the desiccant includes desorbing the moisture adsorbed by the desiccant into the air passing through the first set of the channels.
[0105] The terminology used herein is intended to describe particular embodiments and is not intended to be limiting. The terms a, an, and the include the plural forms as well, unless clearly indicated otherwise. The terms comprises and/or comprising, when used in this Specification, specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or components.
[0106] With regard to the preceding description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size, and arrangement of parts without departing from the scope of the present disclosure. This Specification and the embodiments described are exemplary only, with the true scope and spirit of the disclosure being indicated by the claims that follow.