REDUCING TENSILE FORCE-INDUCED CHANGES IN THICKNESS DURING ROLLING
20240075509 ยท 2024-03-07
Inventors
Cpc classification
International classification
Abstract
A position controller that controls an actuator that sets a roll gap of a roll stand by determining an actuating variable (q) for the actuator as a function of a resulting position target value (s*) and a position actual value(s) of the actuator. The (s*) is determined with a resulting base target value (s1*), which is determined as the sum of an initial base target value (s0*) and an additional target value (s1*), which is determined by a determination element with an inlet-end actual tension (ZE) and an inlet-end reference tension (ZER) and/or with an outlet-end actual tension (ZA) and an outlet-end reference tension (ZAR). Instead of (ZE) and (ZA), the corresponding target tensions (ZE*, ZA*) of corresponding tension control operations can also be used. However, in both cases, (ZER) and (ZAR) are variables that differ from (ZE*) and (ZA*).
Claims
1. An operating method for a roll stand for rolling flat metal rolling stock, determining with a position regulator that regulates positioning of an actuator that sets a roll gap of the roll stand, an actuating variable (q) for the actuator as a function of a resulting position target value (s*) and a position actual value (s) of the actuator; and activating, with the position regulator, the actuator accordingly, wherein the resulting position target value (s*) is determined by use of a resulting base target value (s1*), wherein the resulting base target value (s1*) is determined as the sum of an initial base target value (s0*) and an additional target value (s1*), wherein the additional target value (s1*) is determined by a determination element by the use of an inlet-side actual tension (ZE), or a corresponding target tension (ZE*) of an inlet-side tension regulating system, and an inlet-side reference tension (ZER) and/or by the use of an outlet-side actual tension (ZA), or a corresponding target tension (ZA*) of an outlet-side tension regulating system, and an outlet-side reference tension (ZAR), and wherein the inlet-side reference tension (ZER) is a different variable from the inlet-side target tension (ZE*) and/or the outlet-side reference tension (ZAR) is a different variable from an outlet-side target tension (ZA*).
2. The operating method as claimed in claim 1, wherein the roll stand is operated by regulating the roll gap.
3. The operating method as claimed in claim 1, wherein the inlet-side tension regulating system acts on a roll circumferential speed (vU) at which the flat rolling stock is rolled in the roll stand, and/or on a feed speed (vZ) at which the flat rolling stock exits a device arranged upstream from the roll stand, and/or in that the outlet-side tension regulating system acts on the roll circumferential speed (vU) and/or on a discharge speed (vA) at which the flat rolling stock enters a device arranged downstream from the roll stand.
4. The operating method as claimed in claim 1, wherein the additional target value (s1*) is determined by the determination element on the basis of the product of an inlet-side sensitivity (SE) and the difference between the inlet-side actual tension (ZE) or the corresponding target tension (ZE*) and the inlet-side reference tension (ZER) and/or on the basis of the product of the outlet-side sensitivity (SA) and the difference between the outlet-side actual tension (ZA) or the corresponding target tension (ZA*) and the outlet-side reference tension (ZAR).
5. The operating method as claimed in claim 4, wherein the inlet-side sensitivity (SE) and/or the outlet-side sensitivity (SA) are specified for the determination element by a higher-order control device.
6. The operating method as claimed in claim 5, wherein the inlet-side sensitivity (SE) and/or the outlet-side sensitivity (SA) are determined by the higher-order control device as part of a pass schedule calculation by analysis of a rolling model which describes the rolling procedure in the roll stand based on mathematical physical equations.
7. The operating method as claimed in claim 1, wherein the inlet-side reference tension (ZER) and/or the outlet-side reference tension (ZAR) are specified for the determination element by a higher-order control device.
8. The operating method as claimed in claim 7, wherein the higher-order control device determines the initial base target value (s0*) and the inlet-side target tension (ZE*) and/or the outlet-side target tension (ZA*) on the basis of a target thickness (d*) with which the flat rolling stock is to exit the roll stand and the inlet-side reference tension (ZER) and/or the outlet-side reference tension (ZAR), specifies the initial base target value (s0*) of a regulating unit comprising the position regulator and the determination element, and specifies the inlet-side target tension (ZE*) for a front tension regulator which regulates the inlet-side actual tension (ZE) to the inlet-side target tension (ZE*) and/or the outlet-side target tension (ZA*) for a rear tension regulator which regulates the outlet-side actual tension (ZA) to the outlet-side target tension (ZA*).
9. The operating method as claimed in claim 1, wherein the resulting position target value (s*) is determined at least during the rolling of a central portion of the rolling stock by the use of a correction value (s2*) determined by the use of an actual rolling force (F).
10. The operating method as claimed in claim 9, wherein the resulting base target value (s1*) is taken into account as part of the determination of the correction value (s2*) in addition to the actual rolling force (F).
11. The operating method as claimed in claim 1, wherein the resulting position target value (s*) is determined at least during the rolling of a head of the rolling stock and/or a tail of the rolling stock without the use of an actual rolling force (F).
12. The operating method as claimed in claim 1, wherein the resulting position target value (s*) is determined by the use of the deviation of a thickness (d) of the rolling stock, measured at the outlet side of the roll stand, from a target thickness (d*).
13. A control system for a roll stand for rolling a flat rolling stock, wherein the control system is formed by hardware blocks and/or software programs in such a way that during operation it implements an operating method as claimed in claim 1.
14. A rolling unit for rolling flat metal rolling stock, wherein the rolling unit has a roll stand for rolling the flat rolling stock and a control system as claimed in claim 13.
Description
SHORT DESCRIPTION OF THE DRAWINGS
[0044] The abovedescribed properties, features, and advantages of this invention and the manner in which they are achieved will become clearer and more readily understandable in conjunction with the following description of the exemplary embodiments which are explained in detail in connection with the drawings in which, illustrated schematically:
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DESCRIPTION OF THE EMBODIMENTS
[0055] In
[0056] The roll stand 1 is generally operated by regulating the roll gap. Furthermore, the rolling stock 2 is rolled in the roll stand 1 at a roll circumferential speed vU. The associated drives and their activation are not illustrated.
[0057] According to the illustration in
[0058] The inlet-side actual tension ZE is generally regulated to a corresponding target tension ZE* by means of a corresponding tension regulating system. In this case, the inlet-side actual tension ZE and the inlet-side target tension ZE* are supplied to a front tension regulator 24. The front tension regulator 24 determines, by the use of the inlet-side actual tension ZE and the inlet-side target tension ZE*, usually by the use of the difference between the two said tensions ZE, ZE*, a front actuating variable vE which is applied to an actuator such that the inlet-side actual tension ZE is aligned to or at least approximated with the inlet-side target tension ZE*. The front actuating variable vE can in particular be a speed additional target value which acts on the roll circumferential speed vU or, with the sign reversed, acts on the feed speed vZ.
[0059] Similarly, the rolling stock 2 can be held, in accordance with the illustration in
[0060] The outlet-side actual tension ZA is generally regulated to a corresponding target tension ZA* by means of a corresponding tension regulating system. In this case, the outlet-side actual tension ZA and the outlet-side target tension ZA* are supplied to a rear tension regulator 25. The rear tension regulator 25 determines, by the use of the outlet-side actual tension ZA and the outlet-side target tension ZA*, usually by the use of the difference between the two said tensions ZA, ZA*, a rear actuating variable vA which is applied to an actuator such that the outlet-side actual tension ZA is aligned to or at least approximated with the outlet-side target tension ZA*. The rear actuating variable vE can in particular be a speed additional target value which acts on the roll circumferential speed vU or, with the sign reversed, acts on the discharge speed vA.
[0061] The roll stand 1 generally has a large number of actuators by means of which the rolling process is influenced. Examples of such actuators are a bending system by means of which a roll bend can be set, a displacement device by means of which a pair of rolls can be displaced axially in opposite directions, a roll cooling system, a roll gap lubrication system, and many others. Within the scope of the present invention, it is essentially an actuator 5 (see
[0062] In order to regulate the positioning of the actuator 5, a position target value s* is specified for a position regulator 6 of a regulating unit 7. An actual value s of the actuator 5 is furthermore supplied to the position regulator 6. As a function of these two variables s*, s, the position regulator 6 determines an actuating variable q for the actuator 5 and controls the actuator 5 accordingly. The regulating unit 7 is an essential constituent part of a control system according to the invention.
[0063] The actuator 5 is generally designed, in accordance with the illustration in
[0064] The resulting position target value s* is determined by the use of a resulting base target value s1*. In the embodiment according to
[0065] In accordance with the illustration in
[0066] In order to determine the additional target value s1*, in accordance with the illustration in
s1E*=SE.Math.(ZEZER)(1)
where SE is an input-side sensitivity. The input-side reference tension ZER can optionally have the value 0. In a particular case, it can even be variable over time. In this case, it is generally also necessary to change the initial base target value to a corresponding extent.
[0067] The input-side sensitivity SE and the input-side reference tension ZER can be specified for the determination element 13, for example, in accordance with the illustration in
[0068] Similarly, in order to determine the additional target value s1*, in accordance with the illustration in
s1A*=SA.Math.(ZAZAR)(2)
where SA is an output-side sensitivity. The outlet-side sensitivity SA and the outlet-side reference tension ZAR can likewise be specified for the determination element 13 by the higher-order control device 14 in accordance with the illustration in
[0069] It is possible that only one of the two tensions ZE, ZA is used. In this case, the additional target value s1* is identical to the corresponding component s1E*, s1A*. However, generally both tensions ZE, ZA are used. In the case of a linearized determination, the determination element 13 has a node point 16 in which the additional target value s1* is determined as the sum of the two components s1E*, s1A*. It is furthermore possible to use the associated target values ZE*, ZA* instead of the actual values ZE, ZA.
[0070] The target tensions ZE*, ZA*, i.e. the target values ZE*, ZA* supplied to the associated tension regulators 24, 25 and hence valid for the tension regulating systems, are different variables from the reference tensions ZER, ZAR. Although in this approach it can be possible to derive the target tensions ZE*, ZA* from the reference tensions ZER, ZAR, there is, however, no identity between them. Although the specific values can temporarily be the same, this is, however, not systematic and not always the case.
[0071] It is thus, for example, possible that the target tensions ZE*, ZA* are specified by an operator (not illustrated) or can be varied by the operator during the rolling of the flat rolling stock 2. In contrast, the reference tensions ZER, ZAR cannot be changed by the operator. It is furthermore possible that the target tensions ZE*, ZA* are varied over time by the higher-order control device 14 for technological reasons, whilst the reference tensions ZER, ZAR are maintained. This will be explained in detail below with the aid of an example. In this example it is assumed that the upstream device 3 and the downstream device 4 are roll stands and furthermore a roll stand is also arranged upstream from the upstream device 3, and a roll stand is also arranged downstream from the downstream device 4.
[0072] The head 20 of the rolling stock 2 (see
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[0074] Similarly,
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[0076] In the static state when the rolling stock 2 is being rolled in all the roll stands of the abovementioned example, the target tensions ZE*, ZA* can correspond to the reference tensions ZER, ZAR, i.e. have the same values. This static state, relative to the specification of the target values ZE*, ZA* for the tension regulators 24, 25, exists between the points in time t3 and t4.
[0077] In contrast, the rear tension regulator 25 can, for example, in principle be inactive in the period of time between the point in time t1 and the point in time t2. This is because the outlet-side actual tension ZA cannot be applied to the rolling stock 2 at the outlet side of the roll stand 1. In contrast, it is absolutely possible to determine the outlet-side component s1A* of the additional target value s1* during this period of time too. Furthermore, although the front tension regulator 24 can be active during this period of time, it is, however, possible that the corresponding target value ZE*=ZER is not supplied immediately to the front tension regulator 24 at the point in time t1 (or shortly thereafter) and instead the target value ZE* is raised by means of a ramp from 0 to the value of the corresponding reference tension ZER.
[0078] It is similarly possible that, although the rear tension regulator 25 is active in the period of time between the point in time t2 and the point in time t3, the corresponding target value ZA*=ZAR is not supplied immediately to the rear tension regulator 25 at the point in time t2 (or shortly thereafter) and instead the target value ZA* is raised by means of a ramp from 0 to the value of the corresponding reference tension ZAR.
[0079] It is similarly possible that, although the front tension regulator 24 is active in the period of time between the point in time t4 and the point in time t5, the target value ZE* supplied to the front tension regulator 24 is, however, lowered by means of a ramp to the value 0 during the said period of time from the value ZE*=ZER present at the beginning of the said period of time.
[0080] Furthermore, the front tension regulator 24 can in principle be inactive in the period of time between the point in time t5 and the point in time t6. This is because the inlet-side actual tension ZE cannot be applied to the rolling stock 2 at the inlet side of the roll stand 1. In contrast, it is absolutely possible to determine the inlet-side component s1E* of the additional target value s1* during this period of time too. Furthermore, although the rear tension regulator 25 can be active during this period of time, it is, however, possible that the target value ZA* supplied to the rear tension regulator 25 is lowered during the said period of time by means of a ramp to the value 0 from the value ZA*=ZAR present at the beginning of the said period of time.
[0081] The inlet-side sensitivity SE and/or the outlet-side sensitivity SA and possibly also further values such as the reference tensions ZER and/or ZAR and/or the initial base target value s0* can be provided by the higher-order control device 14.
[0082] The regulators carry out real-time regulation during the rolling of the rolling stock. The regulators as a whole are usually referred to as an L1 system by experts. The higher-order control device 14 thus functions as a unit which is usually referred to as an L2 system by experts. In accordance with the illustration in
[0083] For example, the higher-order control device 14 performs a pass schedule calculation, in which these and if necessary other values are determined, before the rolling stock 2 is rolled in the roll stand 1. The determined values are made available by the higher-order control device 14 to lower-order regulators (for example, to the position regulator 6 of the regulating unit 7). In particular, as part of the pass schedule calculation, the higher-order control device 14 determines the initial base target value s0* and the inlet-side target tension ZE* and/or the outlet-side target tension ZA* on the basis of a target thickness d* (see
[0084] The higher-order control device 14 can determine the inlet-side sensitivity SE, for example, by it determining, for the intended working point of the roll stand 1, the effect of the change in the inlet-side tension ZE on an actual rolling force F and furthermore the effect of the change in the rolling force F on the deflection of the roll stand 1. The product of the two said effects gives the inlet-side sensitivity SE. Similarly, the higher-order control device 14 can determine the outlet-side sensitivity SA by it determining, for the intended working point of the roll stand 1, the effect of the change in the outlet-side tension ZA on the rolling force F and furthermore the effect of the change in the rolling force F on the deflection of the roll stand 1. The product of the two said effects gives the outlet-side sensitivity SA. In a completely equivalent fashion, it is also possible to specify the base variables for the sensitivities SE, SA for the determination element 13, i.e. the effect of the change in the inlet-side tension ZE on the actual rolling force F, the effect of the change in the outlet-side tension ZA on the rolling force F, and the effect of the change in the rolling force F on the deflection of the roll stand 1. In this case, the determination element 13 can determine the sensitivities SE, SA itself. Furthermore, the determination element 13 is in this case in particular also capable of determining a change 5F in the expected rolling force corresponding to changes in the tensions ZE, ZA.
[0085] The resulting position target value s* is generally not identical to the resulting base target value s1* and instead is determined by the use of further correction variables.
[0086] Thus, in accordance with the illustration in
[0087] In the simplest case, only the actual rolling force F and the reference rolling force FR are supplied to the determination block 19 as input variables. In accordance with the illustration in
[0088] It is possible that the procedure explained in connection with
[0089]
[0090] The activation signal A varies as a function of time t. Up to the point in time t1, the activation signal A has the zero 0. The activation signal A then increases, generally abruptly, to the value 1. At the point in time t6, the activation signal A falls, again generally abruptly, to the value 0. At a point in time t7, after the point in time t6 in
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[0092] The present invention has many advantages. If and for as long as the AGC is active, i.e. in particular when rolling the central portion of the rolling stock 2, the AGC and also any thickness regulating system based on the measurement of the thickness d no longer have to compensate all the errors in the positioning of the roll stand 1 caused by the change in the rolling force F because partial compensation is effected anyway by the tension-dependent determination of the resulting position target value s*, i.e. by the correction because of the tensions ZE, ZA. If and for as long as the AGC is inactive, i.e. in particular during the initial pass phase and during the final pass phase, correction of thickness errors can be achieved at least partially by the tension-dependent determination of the resulting position target value s*, which otherwise could not be corrected at all. As a result, the initial portion and/or the end portion of the rolling stock 2, the thickness d of which deviates by more than the permissible tolerance from the target thickness d*, can consequently be shortened considerably, often by approximately half. There is furthermore good reason to believe that the structure of the loop regulating system immediately after the initial pass is also improved.
[0093] Although the invention has been illustrated and described in detail by the preferred exemplary embodiment, the invention is not limited to the disclosed examples and other variants can be derived by a person skilled in the art without going beyond the protective scope of the invention.
LIST OF REFERENCE SIGNS
[0094] 1 roll stand [0095] 2 rolling stock [0096] 3, 4 up-/downstream device [0097] 5 actuator [0098] 6 position regulator [0099] 7 regulating unit [0100] 8 hydraulic system [0101] 9, 10 working chambers [0102] 11, 16, 18 node points [0103] 12, 15, 19, 23 determination blocks [0104] 13 determination element [0105] 14 control device [0106] 17 rolling model [0107] 20 head of the rolling stock [0108] 21 tail of the rolling stock [0109] 22 measurement device [0110] 24, 25 tension regulator [0111] A activation signal [0112] d, d* thicknesses (actual and target) [0113] F actual rolling force [0114] FR reference rolling force [0115] pP, pT working pressures [0116] q actuating variable [0117] R reset signal [0118] s position actual value [0119] s* resulting position target value [0120] s0*, s1* base target values [0121] t time [0122] t1 to t7 points in time [0123] vA, vU, vZ speeds [0124] ZA, ZE, ZA*, ZE* tensions (actual and target) [0125] ZAR, ZER reference tensions [0126] s1* additional target value [0127] s1A*, s1E* components [0128] s2* correction value [0129] s3* correction variable [0130] vA, vE actuating variables