ROLLING WITH MINIMISATION OF A DROP IN THE BENDING FORCE UPON ENTRY
20240075508 ยท 2024-03-07
Inventors
Cpc classification
International classification
Abstract
In a roll stand, the working roll inserts are pressed apart by a bending system. A base set-point value (FBB*) is supplied to a bending controller to determine a resultant set-point value (FB*). An actual value (FB) of the bending force is also supplied to the bending controller to determine a base controlled variable (SB) for the bending system so that, when the bending system is actuated with (SB), (FB) is brought as close as possible to (FBB*). From a stabilisation time (t3) after an entry time (t2), the bending controller determines (FB*), additionally taking an actual rolling force (F) into consideration. During an entry time period before (t2) and ending at (t3), an additional set-point value (FBZ*) is supplied to the bending controller for determining (FB*). (FB) is thus greater than (FBB*).
Claims
1. An operating method for a roll stand for rolling a flat rolling stock (8) made of metal, which has a head of the rolling stock, wherein the roll stand has at least working rollers and support rollers, wherein the working rollers are mounted in working roller chocks and a bending system that presses the working roller chocks apart acts on the working roller chocks, wherein the head of the rolling stock reaches the roll stand at an actual entry time (t2), wherein a base setpoint (FBB*) is supplied to a bending feedback controller and the bending feedback controller determines a resultant setpoint (FB*) taking into account the base setpoint (FBB*), wherein the bending feedback controller furthermore is supplied with an actual value (FB) of the bending force, wherein the bending feedback controller by means of the resultant setpoint (FB*) and the actual value (FB) determines a basic manipulated variable (SB) for the bending system, so that when the bending system is controlled with the basic manipulated variable (SB), the actual value (FB) is approximated as closely as possible to the resultant setpoint (FB*), wherein the bending feedback controller determines the resultant setpoint (FB*) as from a stabilization time (t3), which is after the entry time (t2), also taking into account an actual rolling force (F) occurring during the rolling of the flat rolling stock, wherein during an entry period which begins before the actual entry time (t2) and ends after the actual entry time (t2), the bending feedback controller is supplied with an additional setpoint (FBZ*) in addition to the base setpoint (FBB*), so that the bending feedback controller during the entry period determines the resultant setpoint (FB*) taking into account not only the base setpoint (FBB*) but also the additional setpoint (FBZ*), and as a result the actual value (FB) of the bending force is greater than the base setpoint (FBB*) immediately before the actual entry time (t2), and/or by applying an additional manipulated variable (SZ) to the basic manipulated variable (SB), a resultant manipulated variable (SR) is determined, which is supplied to the bending system and the bending system is thereby controlled in such a manner that the resultant manipulated variable (SR) is greater than the basic manipulated variable (SB), and/or a selection member is supplied with the basic manipulated variable (SB) and a minimum manipulated variable (SM), and the selection member supplies the maximum of basic manipulated variable (SB) and minimum manipulated variable (SM) to the bending system.
2. The operating method as claimed in claim 1, wherein the additional setpoint (FBZ*) and/or the additional manipulated variable (SZ) and/or the minimum manipulated variable (SM) are raised strictly monotonically from 0 to a maximum value (FBZ0*) from the beginning (t5) of the entry period with a finite gradient and/or are reduced strictly monotonically from their maximum value (FBZ0*) to zero at the end (t6) of the entry period with a finite gradient.
3. The operating method as claimed in claim 1, wherein an expected entry time (t7) is determined by means of path tracking for the rolling stock, and in that the beginning (t5) of the entry period is before the expected entry time (t7) by a predetermined early time span (T1).
4. The operating method as claimed in claim 1, wherein the end (t6) of the entry period is after the actual entry time (t2) by a predetermined late time span (T2).
5. The operating method as claimed in claim 1, wherein before the rolling stock is rolled in the roll stand, a maximum value of the additional setpoint (FBZ*) and/or the additional manipulated variable (SZ) and/or the minimum manipulated variable (SM) are determined as a function of properties of the rolling stock and/or as a function of an expected rolling force (FE).
6. The operating method as claimed in claim 1, wherein the maximum value of the additional setpoint (FBZ*) and/or the additional manipulated variable (SZ) and/or the minimum manipulated variable (SM) is determined in such a manner that the resultant manipulated variable (SR) assumes its maximum possible value (MAX) at the actual entry time (t2).
7. The operating method as claimed in claim 1, wherein the additional setpoint (FBZ*) and/or the additional manipulated variable (SZ) and/or the minimum manipulated variable (SM) are determined in such a manner that a drop in the actual value (FB) of the bending force at the actual entry time (t2), which would be adjusted without the additional setpoint (FBZ*) and/or the additional manipulated variable (SZ) and/or the minimum manipulated variable (SM), is compensated for by at least 50%.
8. A rolling unit for rolling a flat rolling stock made of metal, which has a head of the rolling stock, wherein the rolling unit has a roll stand and a bending feedback controller, wherein the roll stand has working rollers mounted at least in working roller chocks, and support rollers, wherein the roll stand has a bending system that presses the working roller chocks apart, wherein the bending feedback controller actuates the bending system, wherein the roll stand and the bending feedback controller during the operation of the rolling unit interact with one another in such a manner that they carry out an operating method as claimed in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The above-described properties, features and advantages of this invention and the manner in which they are achieved will become clearer and more easily understandable in connection with the following description of the exemplary embodiments, which are explained in more detail in conjunction with the drawings, in which, in a schematic illustration:
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DESCRIPTION OF THE EMBODIMENTS
[0056] According to
[0057] While rolling a rolling stock 8, a rolling force F is applied to the support roller chocks 7 and thus consequently also to the support rollers 3. The rolling force F is transmitted to the working rollers 2 via the support rollers 3. This is well known to persons skilled in the art. The rolling stock 8 itself consists of metal, for example steel or aluminum. It is a flat rolling stock, for example a strip or a heavy plate. Said rolling stock 8 has a head of the rolling stock 9. The head of the rolling stock 9 is that area of the rolling stock 8 that is first rolled in the roll stand 1. Correspondingly, a transport direction of the rolling stock 8 is denoted by x in
[0058] The roll stand 1 also has a bending system 10. The bending system 10 typically consists of at least two hydraulic cylinder units 11, 12, which act on the drive side and operator side on the working roller chocks 5 and thereby press the working roller chocks 5 apart. The bending system 10 serves for adjusting the contour, profile and flatness of the rolling stock 8. In some cases, several hydraulic cylinder units 11, 12 respectively act on the working roller chocks 5. In this case, there are correspondingly more hydraulic cylinder units 11, 12.
[0059] According to
[0060] The control device 13 is a higher-level control device that acts as an L2 system, that is, within the scope of a pass schedule calculation for subordinate feedback controllers, it determines their setpoints. In
[0061] The pass schedule calculation is carried out for the rolling stock 8 even before the rolling stock 8 is rolled in the roll stand 1 (see
[0062] The base setpoint FBB* is supplied to the bending feedback controller 14 as from a time t1 (see
[0063] An actual value FB of the bending force is also supplied to the bending feedback controller 14. Possibilities for detecting or determining the actual value FB are generally known to persons skilled in the art. For example, in order to determine the bending force FB, working pressures pP, pT in working spaces of the hydraulic cylinder units 11, 12 can be mathematically linked to one another in connection with the effective working areas.
[0064] The bending feedback controller 14 controls the bending system 10. In particular, the bending feedback controller 14 uses a resultant setpoint FB* and the actual value FB to determine a basic manipulated variable SB for the bending system 10. The basic manipulated variable SB is determined in such a manner that the actual value FB is approximated as closely as possible to the resultant setpoint FB* if the bending system 10 is controlled with the basic manipulated variable SB. The resultant setpoint FB* is determined by the bending feedback controller 14 using at least the base setpoint FBB*. The resultant setpoint FB* can temporarily be identical to the base setpoint FBB*. At least temporarily, however, other variables are also included in the resultant setpoint FB*. This is yet to become apparent. Utilizing the basic manipulated variable SB, the bending feedback controller 14 determines a resultant manipulated variable SR. The resultant manipulated variable SR can temporarily be identical to the basic manipulated variable SB. In the normal operation, i.e. during the stable rolling of the flat rolling stock 8, the bending feedback controller 14 outputs the resultant manipulated variable SR to the bending system 10 and thereby controls the bending system 10.
[0065] The bending feedback controller 14 determines, as a basic manipulated variable SB and also as a resultant manipulated variable SR, in particular an opening state for hydraulic valves 15, 16, by means of which working spaces of the hydraulic cylinder units 11, 12 are subjected to a high working pressure pP (pump pressure) and a low working pressure pT (tank pressure). The hydraulic valves 15, 16 are usually continuously adjustable valves, i.e. proportional valves or servo valves.
[0066] Due to the specification of the base setpoint FBB*, the bending feedback controller 14 thus initially determines a relatively large basic manipulated variable SB from the default time t1, possibly even a maximum possible value MAX of the basic manipulated variable SB (and thus also of the resultant manipulated variable SR). However, it reduces the basic manipulated variable SB back to 0 or almost to zero as soon as the actual value FB of the bending force is matched as closely as possible to the base setpoint FBB*. In addition, it is pointed out in this context that within the scope of the present invention, positive values of the basic manipulated variable SB correspond to an increase in the bending force (up to a technically maximum possible value), negative values to a reduction in the bending force.
[0067] At a time t2, the head of the rolling stock 9 reaches the roll stand 1 (see
[0068] After the actual entry time t2, the rolling stock 8 is rolled (see
[0069] From the stabilization time t3, a correction value FB* is determined by means of an evaluation unit 17. The correction value FB* is applied to the base setpoint FBB*. As from the stabilization time t3, the resultant setpoint FB* is thus the sum of the base setpoint FBB* and the correction value FB*. The correction value FB* is determined in the evaluation unit 17 as a function of the (actual) rolling force F. The evaluation unit 17 thus implements a so-called DPC (=bending AGC).
[0070] If necessary, further correction variables can also be additionally supplied to the bending feedback controller 14 as from the stabilization time t3, for example as from a flatness feedback control or from a profile feedback control. A correction based on thermal influencing factors is also possible. However, at least the compensation of influences caused by the rolling force is provided.
[0071] At a time t4, a rolling stock foot 18 (see
[0072] The core of the prior art procedure explained above is retained, but modified and supplemented according to the invention. A possible modification and addition is explained in more detail below in conjunction with
[0073] As part of the design embodiment according to
[0074] The entry period begins at a start time t5 and ends at an end time t6. The start time t5 is before the actual entry time t2. The end time t6 is after the actual entry time t2. Said end time t6 is usually before the stabilization time t3. Said end time t6 can also coincide with the stabilization time t3. The end time t6 should at least typically not be after the stabilization time t3, however. This is because, as from the stabilization time t3, the sense and purpose of the feedback controls of the roll stand 1 is no longer to guarantee a stable start of the rolling process. Rather, it is now the sense and purpose of the feedback controls of the roll stand 1 to roll the rolling stock 8 to its target properties, in particular to its target thickness and its target profile or its target contour. A specification of the additional setpoint FBZ* going beyond the stabilization time t3 would be disadvantageous to this end.
[0075] The additional setpoint FBZ* is applied to the base setpoint FBB*. The supply of the additional setpoint FBZ* to the bending feedback controller 14 causes the bending feedback controller 14 to determine the sum of the base setpoint FBB* and the additional setpoint FBZ* as the resultant setpoint FB*. The basic manipulated variable SB is thus determined in such a manner that the actual value FB of the bending force is approximated as closely as possible to this sum. Due to the modified setpoint (FBB*+FBZ* instead of FBB*), the actual value FB of the bending force immediately before the entry time t2 is greater than the base setpoint FBB*.
[0076] In the scope of the design embodiment according to
[0077] In the design embodiment according to
[0078] Most typically, it is sufficient to take either the procedure according to
[0079] Various advantageous design embodiments of the present invention can also be seen in particular from
[0080] One possible design embodiment relates to the way in which the additional setpoint FBZ* is specified from the start time t5. In particular, the additional setpoint FBZ* is preferably raised strictly monotonously and with a finite gradient from 0 to a maximum value FBZ0* from the start time t5. The period during which this increase takes place can be in particular in the range of several 100 ms. The raising should be completed before the actual entry time t2. Appropriate procedures for gradual raising are generally known to persons skilled in the art.
[0081] A further possible design embodiment relates to the manner in which the additional setpoint FBZ* is lowered after the actual entry time t2. In particular, the additional setpoint FBZ* is reduced from its maximum value FBZ0* to 0, preferably strictly monotonically and with a finite gradient. The period of time during which this reduction takes place can in particular also be in the range of several 100 ms. Corresponding procedures for gradual lowering are generally known to persons skilled in the art. However, the value 0 must be reached by the stabilization time t3 at the latest.
[0082] A further possible design embodiment relates to the definition of the start time t5. In particular, an expected entry time t7 can be determined as part of path tracking of the head of the rolling stock 9 (the implementation of path tracking is generally known to persons skilled in the art). Accordingly, it is easily possible to determine the start time t5 in such a manner that it is before the expected entry time t7 by a predetermined early time span T1.
[0083] The actual entry time t2 can be before or after the expected entry time t7 in time. However, the time deviation is at most as large as a previously known error tolerance t, however. The actual entry time t2 is therefore in the interval [t7t; t7+t].
[0084] The predetermined early time span T1 can in particular be measured in such a manner that the additional setpoint FBZ* has already definitely reached its maximum value FBZ0* at the actual entry time t2. In particular, this design embodiment makes it possible to ensure that the actual value FB of the bending force is also already adjusted as far as possible to the sum of the base setpoint FBB* and the additional setpoint FBZ*. Alternatively, the predetermined early time span t1 can however also be measured in such a manner that the additional setpoint FBZ* has certainly not yet reached its maximum value FBZ0* at the actual entry time t2. This design embodiment makes it possible in particular to guarantee that the resultant manipulated variable SR has a positive value at the actual entry time t2. The predetermined time span T1 is typically in the range between 0.5 s and 2.0 s, in particular between 0.8 s and 1.5 s, for example approximately 1.0 s.
[0085] A special way of determining the early time span T1 can also be combined with a special way of determining the additional setpoint FBZ* (or its maximum value FBZ0*). In particular, the early time span T1 can be determined in such a manner that at the actual entry time t2 the bending force FB has already been adjusted as far as possible to the sum of the base setpoint FBB* and the additional setpoint FBZ*. At the same time, the additional setpoint FBZ* (or its maximum value FBZ0*) can however be determined in such a manner that the actual value FB of the bending force cannot at all reach the sum of the base setpoint FBB* and the additional setpoint FBZ* (for this reason the above wording has been put in quotation marks). The result of this procedure is that the resultant manipulated variable SR inevitably goes to a positive valueoften even to the maximum value MAXand remains there because the actually desired result (FB=FBB*+FBZ*) cannot be achieved.
[0086] A further possible design embodiment relates to the definition of the end time t6, while complying with the condition that the end time t6 is not after the stabilization time t3. Because, as already mentioned, the actual entry time t2 can be recorded without further ado or can be determined on the basis of recorded measured variables. Accordingly, it is possible without any problems to determine the end time t6 in such a manner that it is after the actual entry time t2 by a predetermined late period of time T2.
[0087] The predetermined late period of time T2 is preferably dimensioned in such a manner that the additional setpoint FBZ* maintains its maximum value FBZ0* up to a time whose distance from the actual entry time t2 has a predetermined value. In particular, this value can be in the range between 0.1 s and 1.0 s. For example, it can be between 0.2 s and 0.6 s. A value between 0.3 s and 0.4 s is particularly preferred. After this latter time, the additional setpoint FBZ* is then loweredpossibly abruptly, preferably graduallyfrom its maximum value FBZ0* to 0. Reaching the value 0 corresponds to the end time t6. Since the time period during which the additional setpoint FBZ* is lowered is also furthermore known, the end time t6 can be determined without further ado based on the actual entry time t2.
[0088] Alternatively, it is possible to determine the predetermined late period of time T2 based on the expected entry time t7. In this case, the determinations are not based on the actual entry time t2, but based on the expected entry time t7.
[0089] A further possible design embodiment relates to the manner in which the additional setpoint FBZ* (or its maximum value FBZ0*) is determinedfor example by the control device 13. In particular, properties of the rolling stock 8 can be utilized. The properties are, on the one hand, actual variables or expected variables of the rolling stock 8, which the rolling stock 8 has or presumably has before rolling in the roll stand 1. Examples of such variables are the width, the thickness, the temperature and the chemical composition and possibly also the pre-treatment of the rolling stock 8. On the other hand, the properties are set targets that the rolling stock 8 should have after rolling in the roll stand 1. Examples of such variables are the width and the thickness of the rolling stock 8. Furthermore, mechanical properties of the roll stand 1 are known, for example the modulus of elasticity of the stand, the diameters of the working rollers 2, the diameters of the support rollers 3 and others. Finally, for example by the control device 13, expected values for operating variables of the roll stand 1 for rolling the rolling stock 8 are determined as part of the pass schedule calculation, in particular an expected value FE for the rolling force F. The additional setpoint FBZ* or its maximum value FBZ0* is preferably determined as a function of the properties of the rolling stock 8 and/or the expected value FE of the rolling force F. If necessary, the mechanical properties of the roll stand 1 can additionally also be concomitantly taken into account. The specific determination can be made using a formula or a table, for example. The formula or the table can be stored in the control device 13, for example.
[0090] A further possible design embodiment likewise relates to the manner in which the additional setpoint FBZ* or its maximum value FBZ0* is determined. In particular, the additional setpoint FBZ* can be determined in such a manner that the resultant manipulated variable SR assumes its maximum possible value immediately before the actual entry time t2. This determination of the additional setpoint FBZ* leads to the hydraulic valves 15, 16 being fully open at the actual entry time t2 and the entire working pressure pP of the hydraulic system (including accumulators) thereby stabilizing the entry. This procedure can be useful in particular in a heavy-plate train and in the front roll stands of a multi-stand finishing train (in the case of a metal strip). In principle, however, this procedure can also be used for rear roll stands of a multi-stand finishing train.
[0091] A final possible design embodiment also relates to the manner in which the additional setpoint FBZ* or its maximum value FBZ0* is determined. In particular, the additional setpoint FBZ* can be determined in such a manner that a drop in the actual value FB of the bending force at the actual entry time t2, which would occur if the additional setpoint FBZ* were not supplied to the bending feedback controller 14, is compensated for by at least 50%.
[0092] In many cases it will be sufficient if the hydraulic valves 15, 16 are not fully open, but only slightly. For such cases in particular, design embodiments are useful in which the minimum manipulated variable SM is specified and the minimum manipulated variable SM has a relatively low value, for example a value between 8% and 20% of the maximum possible modulation of the hydraulic valves 15, 16. However, a specification of a larger minimum manipulated variable SM for other cases should not be ruled out.
[0093] The present invention has many advantages. In particular, the entry is clearly stabilized. Furthermore, there is a reduction in the period of time that elapses from the entry time t2 until the actual value FB of the bending force again reaches the base setpoint FBB*. Finally, the threading process and the rolling process are stabilized as such.
[0094] Although the invention has been illustrated and described in more detail by the preferred exemplary embodiment, the invention is not limited by the examples disclosed, and other variants can be derived therefrom by a person skilled in the art without departing from the scope of protection of the invention.
LIST OF REFERENCE SIGNS
[0095] 1 Roll stand [0096] 2 Working rollers [0097] 3 Support rollers [0098] 4, 6 Bearing journal [0099] 5 Working roller chocks [0100] 7 Support roller chocks [0101] 8 Rolling stock [0102] 9 Head of the rolling stock [0103] 10 Bending system [0104] 11, 12 Hydraulic cylinder units [0105] 13 Control device [0106] 14 Bending feedback controller [0107] 15, 16 Hydraulic valves [0108] 17 Evaluation unit [0109] 18 Foot of the rolling stock [0110] 19 Selection member [0111] F Rolling force [0112] FE Expected value [0113] FB* Resultant setpoint [0114] FBB* Base setpoint [0115] FBZ* Additional setpoint [0116] FBZ0* Maximum value [0117] FB Actual value of the bending force [0118] MAX Maximum possible value [0119] pP, pT Working pressures [0120] SB Basic manipulated variable [0121] SM Minimum manipulated variable [0122] SR Resultant manipulated variable [0123] SZ Additional manipulated variable [0124] t1 to t7 Times [0125] T1, T2 Time spans [0126] x Transport direction [0127] FB* Correction value [0128] t Error tolerance