HYDRAULICALLY-POWERED VACUUM SYSTEM
20240076843 ยท 2024-03-07
Inventors
Cpc classification
F15B2211/8609
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E01H1/0836
FIXED CONSTRUCTIONS
E01H15/00
FIXED CONSTRUCTIONS
International classification
E01H1/08
FIXED CONSTRUCTIONS
Abstract
A hydraulic implement, which may be configured for attachment to a hydraulic system having a pressure line and a return line, may include a motor, an anti-cavitation valve, and an adjustable flow control valve. The motor may be operably connected between the pressure line and the return line and to rotate a shaft when hydraulic fluid flows from the pressure line through the motor to the return line. The anti-cavitation valve may be connected in parallel across the motor between the pressure line and the return line. The adjustable flow control valve may be connected in parallel across the motor between the pressure line and the return line. A method may include causing fluid to flow from the pressure line through an open adjustable flow control valve to the return line; and at least partially closing the valve to divert at least some fluid flow through the motor.
Claims
1. A hydraulic implement for attachment to a hydraulic system having a pressure line and a return line, wherein the hydraulic implement includes: a motor operably connected between the pressure line and the return line and to rotate a shaft when hydraulic fluid flows from the pressure line through the motor to the return line; an anti-cavitation valve connected in parallel across the motor between the pressure line and the return line; and an adjustable flow control valve connected in parallel across the motor between the pressure line and the return line.
2. The hydraulic implement of claim 1, further comprising a fluid connection between the motor and a case drain line of the hydraulic system.
3. The hydraulic implement of claim 1, further comprising a quick attachment plate for connection to a machine that includes the hydraulic system.
4. The hydraulic implement of claim 1, wherein the motor is a high speed bent axis piston hydraulic motor drive.
5. The hydraulic implement of claim 1, further comprising a blower, wherein the motor is operably connected to the blower.
6. The hydraulic implement of claim 5, wherein the hydraulic implement is configured to operate as a vacuum system, the hydraulic implement further including a vacuum receiving hopper, the blower being operatively connected to the vacuum receiving hopper to draw a vacuum in the vacuum receiving hopper.
7. The hydraulic implement of claim 6, wherein the hydraulic implement includes tubing connected to the blower and configured for the blower to draw the vacuum through a top of the vacuum receiving hopper.
8. The hydraulic implement of claim 7, further comprising a baghouse filtration system connected to the top of the vacuum receiving hopper, wherein the blower and tubing are configured to draw the vacuum from the top of the vacuum receiving hopper through the baghouse filtration system, and the baghouse filtration system is configured to filter dust and debris from returning with air being drawn through the tubing to the blower.
9. The hydraulic implement of claim 8, wherein the baghouse filtration includes a plurality of filters, each of the filters including a filter bag and a spring within the filter bag to generally maintain a shape of the filter during operation.
10. The hydraulic implement of claim 9, wherein each of the plurality of filters have a neck, and the baghouse filtration includes a filter plate having a plurality of apertures configured to receive the plurality of filters, respectively, each of the plurality of filters being held in plate at the neck of the filter, and where air is drawn through the plurality of filters in the plurality of apertures through the tubing to the blower.
11. The hydraulic implement of claim 10, wherein each of the plurality of filter bags has a diameter of about 2 inches and a length of about 15 inches.
12. A method for operating a hydraulic implement that is attached to a hydraulic system having a pressure line and a return line, wherein the hydraulic implement includes a motor operably connected between the pressure line and the return line and to operate to rotate a shaft when hydraulic fluid flows from the pressure line through the motor to the return line, an anti-cavitation valve connected in parallel across the motor between the pressure line and the return line, and an adjustable flow control valve connected in parallel across the motor between the pressure line and the return line, wherein the method comprises: engaging the hydraulic system to cause fluid to flow from the pressure line through an open adjustable flow control valve to the return line; and at least partially closing the adjustable flow control valve to divert at least some hydraulic fluid flow from the pressure line through the motor to the return line.
13. The method of claim 12, further comprising, after at least partially closing the adjust control valve, fully closing the adjustable flow control valve to divert all fluid flow from the pressure line through the motor to the return line.
14. The method of claim 13, further comprising stopping the motor from rotating by reopening the adjustable flow control valve to cause fluid to bypass the motor flowing from the pressure line to the return line, wherein fluid flows from the return line through the anti-cavitation valve to the pressure line when the motor coasts to a stop after the adjustable flow control valve is opened.
15.-28. (canceled)
29. A hydraulic manifold configured to be attached between a hydraulic source and a hydraulic motor, wherein the manifold comprises: a metal block having six sides and having a height, a length and a width, wherein the width is less than the height and is less than the length, wherein: opposing top and bottom surfaces have dimensions corresponding to the width and the length; opposing face surfaces have dimensions corresponding to the length and the height; and opposing side surfaces have dimensions corresponding to the width and the height; the metal block having a hydraulic input orifice and a hydraulic output orifice in one of the opposing side surfaces, wherein the hydraulic input orifice is configured to be connected to a pressure hydraulic line hose and the hydraulic output orifice is configured to be connected to a return hydraulic line hose; the metal block having a motor input orifice and a motor output orifice in one of the opposing face surfaces and configured to be in fluid communication with the hydraulic motor when the metal block is mounted to the motor; the metal block having hydraulic passages including: an input passage extending at least from the hydraulic input orifice to the motor input orifice, and an output passage extending at least from the hydraulic output orifice to the motor output orifice; a bypass passage extending between the input passage and the output passage; and an anti-cavitation passage extending between the input passage and the output passage, a control valve within the bypass passage configured to be opened to enable fluid flow through the bypass passage and to be closed to prevent fluid flow through the bypass passage; and an anti-cavitation valve within the anti-cavitation passage configured to allow fluid flow from the output passage to the input passage when pressure within the output passage is over a threshold above pressure within the input passage.
30. The hydraulic manifold of claim 29, wherein the metal block is formed with a pattern of mounting apertures extending between the opposing face surfaces, wherein the pattern of mounting apertures is configured to receive fasteners to mount the metal block to the hydraulic motor.
31. The hydraulic manifold of claim 29, wherein the input passage is parallel to the output passage, the bypass passage is parallel to the anti-cavitation passage, and the bypass and anti-cavitation passages are perpendicular to the input and output passages.
32. The hydraulic manifold of claim 29, wherein the input passage includes a flow restriction orifice, and the flow restriction orifice is sized to: limit fluid flow to the hydraulic motor to be less than a maximum fluid flow rating of hydraulic motor; or limit fluid flow to limit a maximum operating speed for a component to be driven by the hydraulic motor.
33. (canceled)
34. The hydraulic manifold of claim 29, wherein the bypass and anti-cavitation passages are on different sides of the motor input and motor output orifices.
35. The hydraulic manifold of claim 29, wherein the control valve is configured to be manually operated using a knob attached to the control valve, wherein the knob is positioned over the top surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Various embodiments are illustrated by way of example in the figures of the accompanying drawings. Such embodiments are demonstrative and not intended to be exhaustive or exclusive embodiments of the present subject matter.
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
DETAILED DESCRIPTION
[0060] The following detailed description of the present subject matter refers to the accompanying drawings which show, by way of illustration, specific aspects and embodiments in which the present subject matter may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the present subject matter. Other embodiments may be utilized and structural, logical, and electrical changes may be made without departing from the scope of the present subject matter. References to an, one, or various embodiments in this disclosure are not necessarily to the same embodiment, and such references contemplate more than one embodiment. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope is defined only by the appended claims, along with the full scope of legal equivalents to which such claims are entitled.
[0061]
[0062] The hydraulic circuit illustrated in
[0063] Conventional series-connected control valves may be pressure-compensating priority flow valves. The conventional, series-connected pressure compensating priority flow control valve adversely reacts with the skid steers that have pressure compensating pumps. Such hydraulic systems have two pressure compensators (the skid steer's pump and the compensating priority flow control) that fight each other, which may result in the system surges with a 1000 psi (pounds per square inch) swing (e.g., approximately 6900 kPa swing). The surges in hydraulic pressure cause the positive displacement blower to constantly surge. Further, conventional series-connected control valves are less efficient. As most skid steers do not have a load sense pump, a series-connected flow control will consume the same horse power from the skid steer regardless of whether the hydraulic fluid is flowing at 1 gallon per minute (e.g., approximately 4.5 liter per minute) or 30 gallons per minute (e.g., approximately 136 liter per minute). The gear pump from the skid steer provides a fixed hydraulic fluid flow rate depending on engine speed. For example, a skid steer may be designed to provide 30 gallons per minute (gpm) (e.g., approximately 136 liter per minute). If one only needed 5 gallons per minute (e.g., approximately 22.7 liter per minute) from the skid steer to run a blower at slower speeds, a priority flow control could send 5 gallons per minute (22.7 liters per minute) to the blower motor and 25 gallons per minute (113.7 liters per minute) back to the skid steer. Note that the Horse Power (HP) consumed is given by Equation 1.
Hydraulic HP=gpmpsi/1714.(1)
[0064] If the pressure is 3000 psi, then the required horse power equals 5 gpm3000 psi/1714 or 8.75 HP. Unless the engine speed of the skid steer is idled, the skid steer sends 30 gpm even if only 5 gpm is needed. The other unused 25 gpm are additive (e.g. 5 gpm+25 gpm) because it is in series. The engine is still using 52 HP (30 gpm3000 psi/1714). Thus, the conventional series-connected control valve basically wastes 40 HP in heat. Most skid steers may have hydraulic coolers to compensate for this heat.
[0065] In contrast, a partially-shut parallel bypass control valve 105 in the hydraulic circuits illustrated in
[0066] The hydraulic circuit may be useful to power anything with a high-speed engine such as, but not limited to, an electric generator, a pressure washer, an air compressor, a transfer pump or a blower/vacuum system. The hydraulic design, for attachment to a skid steer hydraulic system, may be used to replace a 30 to 50 HP engine.
[0067] One operator may operate the hydraulic implement while standing next to the running skid steer. Notably, the operator does not need to be on the skid steer to adjust the engine speed of the skid steer. The hydraulic system is engaged to cause fluid to flow from the pressure line 101 through an open adjustable flow control valve 105 to the return line 102. The adjustable flow control valve 105 is at least partially closed to divert at least some hydraulic fluid flow from the pressure line 101 through the motor 106 to the return line 102. The adjustable flow control valve 105 may be fully closed to divert all fluid flow from the pressure line 101 through the motor 106 to the return line 102. The motor 106 may be stopped by reopening the adjustable flow control valve 105 to cause fluid to bypass the motor 106. Fluid flows from the return line 102 through the anti-cavitation valve 104 via the anti-cavitation hydraulic fluid passage 139 to the pressure line 101 when the motor coasts to a stop after the valve 105 is opened.
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079] The hydraulic manifold may be configured to be attached between a hydraulic source and a hydraulic motor. The manifold may include a metal block having six sides and having a height, a length and a width. The metal block may be an aluminum block (e.g., 6061-T6 aluminum). The width may be less than the height and may be less than the length. Opposing top and bottom surfaces 1250A and 1250B have dimensions corresponding to the width and the length. Opposing face surfaces 1251A and 1251B have dimensions corresponding to the length and the height. Opposing side surfaces 1252A and 1252B have dimensions corresponding to the width and the height. The metal block may be formed with a pattern of mounting apertures 1237 extending between the opposing face surfaces. The pattern of mounting apertures is configured to receive fasteners to mount the metal block to the hydraulic motor.
[0080] A hydraulic input orifice 1234 and a hydraulic output orifice 1235 may be in one of the opposing side surfaces 1252B. The hydraulic input orifice is configured to be connected to a pressure hydraulic line hose and the hydraulic output orifice is configured to be connected to a return hydraulic line hose. A motor input orifice 1212 and a motor output orifice 1213 may be in one of the opposing face surfaces 1251B and configured to be in fluid communication with the hydraulic motor when the metal block is mounted to the motor.
[0081] The metal block may include hydraulic passages, including an input passage 1453 extending at least from the hydraulic input orifice 1435 to the motor input orifice 1412, and an output passage 1454 extending at least from the hydraulic output orifice 1436 to the motor output orifice 1413, a bypass passage 1438 extending between the input passage 1453 and the output passage 1454, and an anti-cavitation passage 1439 extending between the input passage 1453 and the output passage 1454. The input passage 1453 may be parallel to the output passage 1454, the bypass passage 1438 may be parallel to the anti-cavitation passage 1439, and the bypass and anti-cavitation passages may be perpendicular to the input and output passages. The input passage 1453 may include a flow restriction orifice 1406 sized to limit fluid flow to the hydraulic motor to be less than a maximum fluid flow rating of hydraulic motor. The bypass and anti-cavitation passages 1439 and 1435 may be on different sides of the motor input and motor output orifices 1412 and 1413.
[0082] The control valve 1405 may be positioned within the bypass passage 1438 and be configured to be opened to enable fluid flow through the bypass passage and to be closed to prevent fluid flow through the bypass passage. The anti-cavitation valve 1404 may be positioned within the anti-cavitation passage 1439 and configured to allow fluid flow from the output passage to the input passage when pressure within the output passage is over a threshold above pressure within the input passage. The control valve may be configured to be manually operated using a knob 1431 attached to the control valve, wherein the knob is positioned over the top surface.
[0083]
[0084]
[0085] The filters may include removable and replaceable tube sheets over the vacuum receiving hopper, allowing gravity to drop dust and debris back into product when the vacuum is turned off and when the vacuum system is moved, tipped, or otherwise vibrated. For example, a skid steer may lift and dump the hopper which also shakes the filters. This movement and vibration assist in cleaning every time it dumps. In the illustrated embodiment, the filter bags have a 2 inch diameter and are 15 inches long. This design provides a high sheet area exposed to the air, which helps the machine to continue to draw a vacuum during use when they begin to accumulate dust or other debris. Other arrangements, filter dimensions, etc. may be used. Filters are washable (e.g. pressure washer). The sheet may be fabricated from special cloth (e.g., membrane-coated sheets) that repels dust. The plurality of filters may include fabric treated to repel oil and water. By way of example and not limitation, the fabric bags may be fabricated using glazed Teflon (The Chemours Company) on felt, felt coated with Kleentes (Testori USA, Inc.) for a more water repellant design, or felt with a Tetratex membrane (Donaldson Membranes). The filters are configured and arranged to rub against each other when the machine lifts and tips the vacuum system to thereby knock debris off of the filters during operation. The filters are arranged in an array of columns and rows. The particular design may differ. For example, some designs may provide a more compact spacing my offsetting adjacent rows. There are multiple filtration options to protect the positive displacement blower from damage, by keeping the dust or product from going into and through the blower and back into atmosphere.
[0086] Many types of filter systems may be used with the illustrated vacuum system. For example, the system may be designed to use mechanical, pleated air filters, such as HEPA (high-efficiency particulate air) filters. Other filter designs may include a cartridge filter, a screen or even a furnace filter. For example,
[0087] The skid steer vacuum attachment may be used for a variety of wet/dry vacuuming work. By way of example and not limitation, the skid steer vacuum attachment may be used for: [0088] landscape rock and wood mulch removal; [0089] flood cleanup; [0090] duct cleaning; [0091] sand blasting or grit cleanup; [0092] potholing and footing construction; [0093] stump grinding cleanup; [0094] feed clean up inside or outside of barns; [0095] buried utility access; [0096] valve box and manhole clean-out; [0097] rain gutter cleaning; [0098] pit clean-out; [0099] small grain and grain dust cleanup; [0100] DDG (Distillers grain) and wet cake cleanup; [0101] making of nice loose potting soil out of hard packed black soil; [0102] underground rodent removal; [0103] golf course sand trap clean-out; [0104] salvage work/derailments or tipped truck spillage; [0105] pothole or crack cleaning of either concrete or asphalt roads or driveways; [0106] garbage cleanup/under outdoor bleachers etc.; [0107] roofing removal of rock; [0108] tile clean out; [0109] storm sewer clean-out; [0110] clean up of broken glass after storms or rioting; [0111] leaf and compost clean up; [0112] emergency evacuation of hazardous gases, smoke and dust; [0113] egress window clean-out; [0114] sand box removal; [0115] clean out of raised flower beds; [0116] clean up and trench making of basements getting in floor drain tile installed; [0117] wet or dry blown in insulation removal; [0118] wood shaving cleanup; and [0119] clean-up of remaining liquid after poultry barn disinfecting.
[0120] The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are also referred to herein as examples. Such examples may include elements in addition to those shown or described. However, the present inventor also has contemplated examples in which only those elements shown or described are provided. Moreover, the present inventor has also contemplate examples using combinations or permutations of those elements shown or described.
[0121] The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments may be used, such as by one of ordinary skill in the art upon reviewing the above description. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.