SAFETY SYSTEM FOR MACHINE
20240076853 ยท 2024-03-07
Assignee
Inventors
Cpc classification
F15B20/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/5151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/226
FIXED CONSTRUCTIONS
F15B2211/6313
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/2838
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30525
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A safety system for a machine includes a pressurizing device; at least one hydraulic cylinder, the at least one hydraulic cylinder including a pressure chamber and a piston having a head and a rod, the piston being movable within the pressure chamber along a longitudinal direction; a first pressure sensor and a second pressure sensor being designed to measure the pressure within the pressure chamber via a first channel having a first opening and a second channel having a second opening, which both extend into the pressure chamber, and are spaced apart as seen in the longitudinal direction; a seal device arranged circumferentially around the head of the piston, and a hydraulic system being fluidically connected to a head side and a rod side of the at least one hydraulic cylinder, the hydraulic system being fluidically connected to a hydraulic fluid reservoir and the pressurizing device.
Claims
1. A safety system for a machine comprising: a pressurizing device; at least one hydraulic cylinder being coupled to a coupling mechanism, said at least one hydraulic cylinder comprising a pressure chamber and a piston, the piston having a head and a rod, and being movable along a longitudinal direction of the at least one hydraulic cylinder; a first pressure sensor and a second pressure sensor, the first and second pressure sensors being designed to measure pressure within the pressure chamber via a first channel and a second channel having first and second openings, the first and second channels both extending into the pressure chamber, said first opening and said second channel being spaced apart from one another as seen in the longitudinal direction of the at least one hydraulic cylinder; a seal device arranged circumferentially around the head of the piston; and a hydraulic system being fluidically connected to a head side and a rod side of the at least one hydraulic cylinder, the hydraulic system being fluidically connected to a hydraulic fluid reservoir and the pressurizing device, wherein the seal device is designed to move a plurality of times over the first and second openings and wherein at least one state of the safety system can be detected via the first and second pressure sensors, namely a piston in locked state.
2. The safety system according to claim 1, wherein the first pressure sensor senses a pressure P1 and the second pressure sensor senses a pressure P2, and wherein the piston in a locked state is detected when: P1<P2.
3. The safety system according to claim 1, wherein the hydraulic fluid reservoir has a tank pressure P.sub.res, the tank pressure P.sub.res being lower than a pressure generated by the pressurizing device, and wherein a piston activated but blocked state is detected when: P1=P2=P.sub.res.
4. The safety system according to claim 1, wherein the pressurizing device provides a system pressure P.sub.syst, the system pressure P.sub.syst being higher than a tank pressure P.sub.res, and wherein a piston in a fully retracted state and a piston in a fully extended state can be detected when P1=P2=P.sub.syst.
5. The safety system according to claim 1, wherein the hydraulic system further comprises a reversing valve connected to a reader for determining a position of the reversing valve, the reversing valve being able to be moved between: a first position in which the hydraulic system connects the head side with the pressurizing device and the rod side with the hydraulic fluid reservoir; and a second position in which the hydraulic system connects the rod side with the pressurizing device and the head side with the hydraulic fluid reservoir, whereby the reversing valve and the reader enable the differentiation of the piston in a fully extended state and the piston in a fully retracted state.
6. The safety system according to claim 5, wherein the piston in the fully retracted state is detected when: P1=P2 and when the reversing valve is in the second position.
7. The safety system according to claim 5, wherein the piston in the fully extended state is detected when: P1=P2 and when the reversing valve is in the first position.
8. The safety system according to claim 1, wherein the hydraulic system comprises a third pressure sensor for sensing a pressure P3, wherein the third pressure sensor is arranged at the or at least close to the head side, the third pressure sensor being used for the detection of the differentiation of the piston in a fully extended state and the piston in a fully retracted state.
9. The safety system according to claim 8, wherein the piston in the fully retracted state is detected when: P1=P2 and P3<P2, P1.
10. The safety system according to claim 8, wherein the piston in the fully extended state is detected when: P1=P2=P3.
11. The safety system according to claim 8, wherein a piston activated but blocked state can be further verified using the third pressure sensor when P1=P2 and P3>P1,P2.
12. The safety according to claim 8, whereby the pressurizing device provides a system pressure P.sub.syst, the system pressure P.sub.syst being higher than a tank pressure P.sub.res, and wherein P1=P2=P3=P.sub.syst when the piston is in the fully extended state.
13. The safety system according to claim 1, wherein the safety system comprises two or more hydraulic cylinders.
14. The safety system according to claim 4, further comprising a processor connected to the first pressure sensor, the second pressure sensor and the reader of the reversing valve and/or the third pressure sensor, wherein the piston in the fully extended state, the piston in the fully retracted state and the piston in an activated but blocked state are identified as false, and wherein the piston in a locked position state is identified as true by the processor.
15. The safety system according to claim 2, wherein the hydraulic fluid reservoir has a tank pressure P.sub.res, the tank pressure P.sub.res being lower than a pressure generated by the pressurizing device, and wherein a piston activated but blocked state is detected when: P1=P2=P.sub.res.
16. The safety system according to claim 2, wherein the pressurizing device provides a system pressure P.sub.syst, the system pressure P.sub.syst being higher than a tank pressure P.sub.res, and wherein a piston in a fully retracted state and a piston in a fully extended state can be detected when P1=P2=P.sub.syst.
17. The safety system according to claim 3, wherein the pressurizing device provides a system pressure P.sub.syst, the system pressure P.sub.syst being higher than a tank pressure P.sub.res, and wherein a piston in a fully retracted state and a piston in a fully extended state can be detected when P1=P2=P.sub.syst.
18. The safety system according to claim 2, wherein the hydraulic system further comprises a reversing valve connected to a reader for determining a position of the reversing valve, the reversing valve being able to be moved between: a first position in which the hydraulic system connects the head side with the pressurizing device and the rod side with the hydraulic fluid reservoir; and a second position in which the hydraulic system connects the rod side with the pressurizing device and the head side with the hydraulic fluid reservoir, whereby the reversing valve and the reader enable the differentiation of the piston in a fully extended state and the piston in a fully retracted state.
19. The safety system according to claim 3, wherein the hydraulic system further comprises a reversing valve connected to a reader for determining a position of the reversing valve, the reversing valve being able to be moved between: a first position in which the hydraulic system connects the head side with the pressurizing device and the rod side with the hydraulic fluid reservoir; and a second position in which the hydraulic system connects the rod side with the pressurizing device and the head side with the hydraulic fluid reservoir, whereby the reversing valve and the reader enable the differentiation of the piston in a fully extended state and the piston in a fully retracted state.
20. The safety system according to claim 4, wherein the hydraulic system further comprises a reversing valve connected to a reader for determining a position of the reversing valve, the reversing valve being able to be moved between: a first position in which the hydraulic system connects the head side with the pressurizing device and the rod side with the hydraulic fluid reservoir; and a second position in which the hydraulic system connects the rod side with the pressurizing device and the head side with the hydraulic fluid reservoir, whereby the reversing valve and the reader enable the differentiation of the piston in the fully extended state and the piston in the fully retracted state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will now be described, for exemplary purposes, in more detail by way of an embodiment(s) and with reference to the enclosed drawings, in which:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DETAILED DESCRIPTION
[0035]
[0036] The pressure provided by the pressurizing device 28 is called system pressure P.sub.syst. The pressure present in the tank 26 or reservoir is called reservoir pressure P.sub.res. The system pressure P.sub.syst is typically higher than the reservoir pressure P.sub.res as it is used to power the system and move the cylinders in and out.
[0037] During the connection of the tool holder 1 to the tool adapter 2, it is beneficial if the operator can actually see and observe the status of the coupling mechanism 4 so that it can be determined whether or not the tool 2 is securely coupled to the tool holder 1 or if there is a problem. The present invention is directed towards such issues and potential problems concerning the connection of the tool 2 to the tool holder 1. In order to better survey and observe the connection between tool holder 1 and tool 2 embodiments of a safety system for a machine or a tool holder 1 is herewith described referring to
[0038]
[0039]
[0040]
[0041] Referring to
[0042] The head 24 comprises a seal device 52 designed to divide the pressure chamber 46 into two compartments and also designed to be able to move over openings 54, 56 of the first and second channels 48, 50 that connect the first and second pressure sensors 42, 44 with the pressure chamber 46. In the state illustrated in
[0043] In order for the pressure sensing to work smoothly it is of importance that the seal is designed to be able to slide over the openings 54, 56 of the first and second channels 48, 50, respectively. The seal device 52 can handle up to 600 bar in pressure and comprises an O-ring and seal ring. The O-ring and the seal ring are thereby embedded in a groove in the head 24 so that the O-ring is arranged at the or close to the bottom of the groove and the seal ring on an outer side of the O-ring. During movement the O-ring can thereby move and provide space to the seal ring when the head 24 is sliding over one of the openings 54, 56. Typically the O-ring is made of a softer material than the seal ring. Any other type of seal device that is suitable to slide a plurality of times over an opening in the hydraulic cylinder when the plunger or piston of the hydraulic cylinder is moving can be employed and used in the invention present herein.
[0044] In view of
[0047] Thus, in the situation according to
[0048] Referring to
[0049]
[0050]
[0051] Finally
[0052] Referring back to
[0053] The third pressure 70 sensor may be used to differentiate the piston fully extended state and the piston fully retracted state, whereby the piston fully retracted state is detected when P1 equals P2 and the pressure P3 sensed at the third pressure sensor 70 is smaller than P1 and P2.
[0054] The piston fully extended state can be detected when P1 equals P2 and P2 equals P3.
[0055] In addition to the above the piston activated but blocked state can also be detected when P1 equals P2 but P3 is greater than P1 and P2.
[0056] The piston locked state can be detected when P1 is smaller than P2 and P2 equals P3.
[0057] The above examples are based on a certain distancing between the first pressure sensor 42 and the second pressure sensor 44 as illustrated. Depending on the chosen distance between the first opening 54 of the first channel 48 of the first pressure sensor 42 and the second opening 56 of the second channel 50 of the second pressure sensor 44 other conditions for the four different states may apply. The invention is based on the realization that channels and their openings can be used to connect a pressure chamber 46 of a hydraulic (or pneumatic) cylinder 8 to pressure sensors 42, 44 using a seal device 52 at the head 24 of the piston, which seal device 52 is designed to glide over the openings of such channels.
[0058] The piston in fully extended state, the piston in fully retracted state and the piston activated but blocked state may be identified as a false and the piston in locked position state may be identified as true by the processor 66. Corresponding visual, haptic and/or acoustic signals may be addressed to the operator of the machine.
[0059] Turning now to
[0060]
[0061] The bypass channel can be used to determine the states of the piston 20 as described in relation to
[0062]
[0063] The bypass 58 is arranged so that it bridges the seal device 52 in the piston fully extended state (shown in
[0064] In order to detect the various states of the piston 20 a value for a limited pressure P1.sub.limit is defined, whereby P1.sub.limit is determined in relation to a diameter of the bypass channel and whereby the system pressure P.sub.syst being provided by the pressurizing device 28 is always greater than P1.sub.limit and whereby a reservoir pressure P.sub.res present in the hydraulic fluid reservoir or tank 26 is always lower than P1.sub.limit.
[0065] In
[0066]
[0067]
[0068] Finally,
[0069] Further disclosed herein is: [0070] i) In another embodiment according to the invention, a safety system for a machine comprises: [0071] a pressurizing device; [0072] at least one hydraulic cylinder coupled to a locking mechanism said at least one hydraulic cylinder comprising a pressure chamber and a piston having a head and a rod, the piston being movable along a longitudinal direction of the hydraulic cylinder; [0073] a pressure sensor being designed to measure the pressure within the pressure chamber via a channel and an opening into pressure chamber, [0074] a seal arranged circumferentially around the head of the piston; [0075] a hydraulic system being connected to a head side and a rod side of the at least one hydraulic cylinder, the hydraulic system further being connected to a hydraulic fluid reservoir and a pressurizing device; [0076] a bypass channel having two openings into the pressure chamber, the bypass channel and its openings, respectively, being arranged closer to the rod side of the at least one hydraulic cylinder than the channel and its opening, respectively, and wherein the openings of the bypass channel are arranged at a distance of the opening of the channel of the pressure sensor as seen in a longitudinal direction of the hydraulic cylinder, [0077] wherein the seal is designed to move a plurality of times over the opening of the channel and the openings of the bypass channel when the at least one hydraulic cylinder is extending and retracting, so that at least three different states of the safety system, for example piston in fully extended state, piston in locked state and piston activated but blocked state, can be detected. [0078] ii) The embodiment according to i), wherein the bypass channel is arranged so that it bridges the seal when the piston is in the piston in fully extended state. [0079] iii) The embodiment according to i) or ii), wherein a value for a limited pressure P1.sub.limit is defined, whereby P1.sub.limit is determined in relation to a diameter of the bypass channel and whereby a system pressure P.sub.syst being provided by the pressurizing device is always greater than P1.sub.limit and whereby a reservoir pressure P.sub.res present in the hydraulic fluid reservoir is always lower than P1.sub.limit. [0080] iv) The embodiment according to iii), wherein the piston in fully extended state is detected when the sensed pressure P1 sensed by the first pressure sensor is lower than P1.sub.limit but higher than the reservoir pressure P.sub.res. [0081] v) The embodiment according to any of iii) to v), wherein the piston activated but blocked state is detected when the sensed pressure P1 is lower than P1.sub.limit and wherein the sensed pressure P1 is at least more or less equal to the reservoir pressure P.sub.res. [0082] vi) The embodiment according to any of i) to vi), wherein the hydraulic system further comprises a valve connected to a reader for determining a position of the valve, the valve being able to be set into: [0083] a first position in which the hydraulic system connects a head side with the pressurizing device and the rod side with the hydraulic fluid reservoir or: [0084] a second position in which the hydraulic system connects a rod side with the pressurizing device and a head side with the hydraulic fluid reservoir, whereby the valve and the reader enable the detection of two further states of the safety system, wherein these two states are piston in fully extended state and piston in fully retracted state. [0085] vii) The embodiment according to vi), wherein the piston in locked state is detected when the sensed pressure P1 sensed by the first pressure sensor is higher than P1.sub.limit and when the reversing valve is in the first position. [0086] viii) The embodiment according to vi), wherein a piston in fully retracted state, can be detected when the sensed pressure P1, sensed by the pressure sensor, is higher than P1.sub.limit and when the valve is in the second position.
[0087] The invention has now been described using various embodiments. In particular the embodiment shown in