Hot Water Re-Circulation Isolator System in Combination with Water Heater/Hydronic Heating System
20240077211 ยท 2024-03-07
Inventors
Cpc classification
F24D17/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D19/1015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heating system includes a water heater configured to heat water, a water recirculation loop configured to receive a first portion of hot water from the water heater and to provide the first portion of hot water back to the water heater, an air handler loop configured to receive a second portion of hot water from the water heater and to provide cooled water back to the water heater, and a controllable valve configured prevent the air handler from receiving the second portion of the hot water.
Claims
1. A heating system comprising: an air handler; a water heater configured to heat water; a water recirculation loop configured to receive a first portion of hot water from the water heater and to provide at least a portion of the first portion of hot water back to the water heater; an air handler loop configured to receive a second portion of hot water from the water heater and to provide cooled water back to the water heater; and a controllable valve configured prevent the air handler from receiving the second portion of hot water.
2. The heating system of claim 1, further comprising a thermostat configured to generate a thermostat signal based on a detected temperature.
3. The heating system of claim 2, wherein the thermostat is configured to provide the thermostat signal to the air handler, and wherein the controllable valve comprises a mechanical valve.
4. The heating system of claim 3, wherein the mechanical valve comprises a pressure valve.
5. The heating system of claim 4, wherein the air handler comprises an internal pump configured to pump the second portion of hot water from the water heater, wherein the thermostat signal causes the air handler to active the internal pump so as to pump the second portion of hot water from the water heater, and wherein the pumping of the second portion of hot water from the water heater creates pressure to open the pressure valve to cause the air handler to provide the cooled water back to the water heater.
6. The heating system of claim 3, wherein the thermostat is configured to provide the thermostat signal to the air handler via a wireless transmission.
7. The heating system of claim 2, wherein the thermostat is configured to provide the thermostat signal to the water heater, and wherein the controllable valve comprises an electronically actuated valve.
8. The heating system of claim 7, wherein the water heater is configured to transmit a valve control signal to cause the controllable valve to open to allow the air handler to receive the second portion of hot water from the air handler loop, and wherein the water heater is configured to transmit an air handler signal to cause the air handler to provide the cooled water back to the air handler loop.
9. The heating system of claim 7, wherein the thermostat is configured to provide the thermostat signal to the water heater via a wireless transmission.
10. The heating system of claim 1, wherein the water recirculation loop includes a dedicated return portion that is distinct from the air handler loop.
11. A method of heating water, the method comprising: heating, via a water heater, water; receiving, via a water recirculation loop, a first portion of hot water from the water heater; providing, via the water recirculation loop, at least a portion of the first portion of hot water back to the water heater; receiving, via an air handler loop, a second portion of hot water from the water heater; providing, via the air handler loop, cooled water back to the water heater; and preventing, via a controllable valve, an air handler from receiving the second portion of hot water.
12. The method of claim 11, further comprising generating, via a thermostat, a thermostat signal based on a detected temperature.
13. The method of claim 12, further comprising: providing, via the thermostat, the thermostat signal to the air handler, wherein the controllable valve comprises a pressure valve.
14. The method of claim 13, further comprising: pumping, via an internal pump of the air handler, the second portion of hot water from the water heater, wherein the thermostat signal causes the air handler to active the internal pump so as to pump the second portion of hot water from the water heater, and wherein the pumping of the second portion of hot water from the water heater creates pressure to open the pressure valve to cause the air handler to provide the cooled water back to the water heater.
15. The method of claim 13, wherein the providing, via the thermostat, the thermostat signal to the air handler comprises providing the thermostat signal to the air handler via a wireless transmission.
16. The method of claim 12, further comprising: providing, via the thermostat, the thermostat signal to the water heater, wherein the controllable valve comprises an electronically actuated valve.
17. The method of claim 16, further comprising: transmitting, via the water heater, a valve control signal to cause the controllable valve to open to allow the air handler to receive the second portion of hot water from the air handler loop; and transmitting, via the water heater, an air handler signal to cause the air handler to provide the cooled water back to the air handler loop.
18. The method of claim 16, wherein the providing, via the thermostat, the thermostat signal to the water heater comprises providing the thermostat signal to the water heater via a wireless transmission.
19. The method of claim 11, wherein the water recirculation loop includes a dedicated return portion that is distinct from the air handler loop.
20. A heating system for use with an input water source, the heating system comprising: a water heater configured to heat water; a water recirculation loop configured to receive a first portion of hot water from the water heater and to provide at least a portion of the first portion of hot water back to the water heater; an air handler loop configured to receive a second portion of hot water from the water heater and to provide cooled water back to the water heater; an input line valve configured to receive water from the input water source and to prevent cooled water from the air handler loop for flowing out to the input water source; and a controllable valve configured prevent an air handler from receiving the second portion of hot water.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The detailed description is set forth with reference to the accompanying drawings. In some instances, the use of the same reference numerals may indicate similar or identical items. Various embodiments may utilize elements and/or components other than those illustrated in the drawings, and some elements and/or components may not be present in various embodiments. Throughout this disclosure, depending on the context, singular and plural terminology may be used interchangeably.
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DETAILED DESCRIPTION
[0030] The present disclosure is directed to hot water recirculation isolator systems in combination with a water heater/hydronic heating systems. The systems and methods disclosed herein are more energy efficient than the systems discussed above with reference to
[0031] The hot water recirculation isolator system in combination with a water heater and hydronic heating system disclosed herein may save energy over typical systems because when the controllable valve is closed, the water heater will only heat the water in the recirculation loop rather than heating water in both the recirculation loop and in the space heating loop.
[0032] Turning to the drawings,
[0033]
[0034] The water heater 404 is configured to communicate with the thermostat 406 via the communication channel 424, to communicate with the air handler 402 via the communication channel 426, and to communicate with the electronically actuated valve 412 via the communication channel 428. When there is a need for space heating, the thermostat 406 sends a thermostat signal 430 to the water heater 404. This will be described in greater detail with reference to
[0035]
[0036] As depicted in
[0037] Such a computer system/server may be described in the general context of computer system-executable instructions, such as program modules, being executed by a computer system. Generally, program modules may include routines, programs, objects, components, logic, data structures, and so on that perform particular tasks or implement particular abstract data types. Further, such a computer system/server may be practiced in distributed cloud computing environments where tasks are performed by remote processing devices that are linked through a communications network. In a distributed cloud computing environment, program modules may be located in both local and remote computer system storage media including memory storage devices.
[0038] Components of an example computer system/server may include, but are not limited to, one or more processors or processing units, a system memory, and a bus that couples various system components including the system memory to the processor.
[0039] The controller 602 may be implemented as a hardware processor such as a microprocessor, a multi-core processor, a single core processor, a field programmable gate array (FPGA), a microcontroller, an application specific integrated circuit (ASIC), a digital signal processor (DSP), or other similar processing device capable of executing any type of instructions, algorithms, or software for controlling the operation and functions of the water heater 404 in accordance with one or more embodiments of the present disclosure.
[0040] The memory 604 can store various programming and data. The heating program 610 includes instructions to enable the water heater 404 to operate in accordance with one or more embodiments of the present disclosure.
[0041] The radio 612 may include a Wi-Fi WLAN interface radio transceiver that is configured to communicate with the air handler 402, the thermostat 406, and the electronically actuated valve 412, as shown in
[0042] The interface 614 can include one or more connectors, such as RF connectors, or Ethernet connectors. The UI 608 may be any device or system to enable a user to interact with the controller 602.
[0043] In embodiments wherein any of the communication channel 424, the communication channel 426, and the communication channel 428 are wireless communication channels, the water heater 404 may communicate with the thermostat 406, the air handler 402, and the electronically actuated valve 412, respectively, via the radio 612. Alternatively, embodiments wherein any of the communication channel 424, the communication channel 426, and the communication channel 428 are wired communication channels, the water heater 404 may communicate with the thermostat 406, the air handler 402, and the electronically actuated valve 412, respectively, via the interface 614.
[0044] In operation, when the thermostat 406 sends the thermostat signal 430 to the water heater 404, the communication component 606 receives the thermostat signal 430. In embodiments where the communication channel 424 is a wireless communication channel, then radio 612 receives the thermostat signal 430. In embodiments where the communication channel 424 is a wired communication channel, then interface 614 receives the thermostat signal 430.
[0045] Returning to
[0046] Returning to
[0047] Returning to
[0048] While the air handler loop 446 is active, a portion of the water from the outlet 436 of the water heater 404 flows into the recirculation line 420, through the return valve 414, through the dedicated return line 422, and back into the water heater 404 via an inlet 425, thus making a recirculation loop 448. The return valve 414 is a check valve or other suitable valve that prevents water from backflowing out of the recirculation loop 448 and into the air handler loop 446.
[0049] It should be noted that the recirculation loop 448 may include branches that feed to faucets throughout the structure. In particular, the purpose of the recirculation loop 448 is to maintain hot water throughout the hot water pipes within the building, such that there is less waiting time to have hot water when needed.
[0050] The above discussed operation of space heating with an air handler loop may additionally be performed in a system that does not have a dedicated return line. For example,
[0051] The hot water recirculation isolator system in combination with a water heater/hydronic heating system 500 is similar to the hot water recirculation isolator system in combination with a water heater/hydronic heating system 400 discussed above with reference to
[0052] It should be noted that the recirculation loop 506 may include branches that feed to faucets throughout the structure. In particular, the purpose of the recirculation loop 506 is to maintain hot water throughout the hot water pipes within the building, such that there is less waiting time to have hot water when needed.
[0053] In the embodiments discussed above with reference to
[0054] The pressure valve 704 may be any mechanical, pressure activated valve, wherein the pressure of the water in the air handler 402 controls the operation of the pressure valve 704. For example, in some instances, the pressure valve 704 includes a direct-acting relief valve that includes a poppet exposed the pressure from the water in the air handler 402 opposed by a spring of a preset force. In other instances, the pressure valve 704 may be a pilot-operated relief valve that operates in two stages. A first stage, or pilot stage, includes a small, spring-biased relief valve that acts as a trigger to control a main relief valve in a second stage.
[0055] In certain embodiments, the pressure valve 704 is normally closed. That is, the repose position is the closed position. When there is a need for space heating, the thermostat 702 sends a thermostat signal to the air handler 402, which activates the air handler 402. The air handler 402 activates its internal pump to start flowing water. In doing so, the water pressure starts to build at the pressure valve 704, which forces the pressure valve 704 to open.
[0056] Water flows to the water heater 404 and causes the water heater 404 to activate and heat the water. Hot water flows out of the water heater 404 from output 436 and into the inlet 438 of the air handler 402 via the water line 416. The air handler 402 exchanges heat from the water to air, so cooled water leaves the air handler 402 at outlet 442 and flows back to the inlet 444 of the water heater 404 via water line 418 so that the air handler loop 446 can repeat.
[0057] While the air handler loop 446 is active, a portion of the water from the outlet 436 of the water heater 404 flows into the recirculation line 420, through the return valve 414, through the dedicated return line 422, and back into the water heater 404 via the inlet 425 thus making the recirculation loop 448. The return valve 414 is a check valve or other suitable valve that prevents water from backflowing out of the recirculation loop 448 and into the air handler loop 446.
[0058] It should be noted that the recirculation loop 448 may include branches that feed to faucets throughout the structure. In particular, the purpose of the recirculation loop 448 is to maintain hot water throughout the hot water pipes within the building, such that there is less waiting time to have hot water when needed.
[0059] The above discussed operation of space heating with an air handler loop may additionally be performed in a system that does not have a dedicated return line. For example,
[0060] While the air handler loop 446 is active, a portion of the water from the outlet 436 of the water heater 404 flows into the recirculation line 802, through the return valve 804, and back into the water heater 404 via the inlet 444 thus making a recirculation loop 806. The return valve 804 is a check valve or other suitable valve that prevents water from backflowing out of the recirculation loop 806 and into the air handler loop 446.
[0061] It should be noted that the recirculation loop 806 may include branches that feed to faucets throughout the structure. In particular, the purpose of the recirculation loop 806 is to maintain hot water throughout the hot water pipes within the building, such that there is less waiting time to have hot water when needed.
[0062] Returning to
[0063] After the temperature is detected (S306), it is determined whether the detected temperature is greater than or equal to a temperature threshold (S308). For example, as depicted in
[0064] Similarly, as shown in
[0065]
[0066] The input line valve 414 is a check valve or other suitable valve that prevents water from flowing out to the main water source during operation of either the space heating function or the hot water recirculation function. The input line valve 414 may similarly function if placed in any of multiple locations, examples of which include at the inlet 438 of the air handler 402 and the outlet 442 of the air handler 402.
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[0070] Returning to
[0071] Typical hot water recirculation isolator systems in combination with a water heater/hydronic heating system are energy inefficient because they recirculate heated water through the air handler loop whether it is needed or not. However in accordance with one or more embodiments of the present disclosure, a controllable valve is used to prevent the air handler from receiving heated water when it is not required. As such, only water in the recirculation loop is heated when space heating is not needed. Therefore, the disclosed hot water recirculation isolator system in combination with a water heater/hydronic heating system is much more energy efficient as compared to prior art systems. In some embodiments, the controllable valve is a mechanical valve. In some of these embodiments, the mechanical valve is a pressure valve. In some other embodiments, the controllable valve is an electronically actuated valve.
[0072] It should be apparent that the foregoing relates only to certain embodiments of the present application and that numerous changes and modifications may be made herein by one of ordinary skill in the art without departing from the general spirit and scope of the disclosure.
[0073] Although specific embodiments of the disclosure have been described, numerous other modifications and alternative embodiments are within the scope of the disclosure. For example, any of the functionality described with respect to a particular device or component may be performed by another device or component. Further, while specific device characteristics have been described, embodiments of the disclosure may relate to numerous other device characteristics. Further, although embodiments have been described in language specific to structural features and/or methodological acts, it is to be understood that the disclosure is not necessarily limited to the specific features or acts described. Rather, the specific features and acts are disclosed as illustrative forms of implementing the embodiments. Conditional language, such as, among others, can, could, might, or may, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments could include, while other embodiments may not include, certain features, elements, and/or steps. Thus, such conditional language is not generally intended to imply that features, elements, and/or steps are in any way required for one or more embodiments.