IMPROVEMENTS RELATING TO SIPHON SYSTEMS AND VACUUM PUMPS
20240077144 ยท 2024-03-07
Inventors
Cpc classification
F16K31/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F10/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F10/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B37/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vacuum pump for use with a siphon system to continuously purge gases that accumulate in a high point of the siphon system, or for priming the inlet to a pump, or to create vacuum for another purpose. Siphon systems require regular purging of gases when operating for long periods of time. The vacuum pump provides a mechanism that operates in a cycling manner. A first stage of the cycle involves filling a chamber using a pressurised liquid supply, and purging all gases from the chamber. A second stage involves isolating the chamber from the surrounding environment, and then allowing the liquid in the chamber to drain into the siphon system, while at the same time gases from within the siphon system are allowed to enter the chamber. Once the liquid has drained from the chamber, the chamber is isolated from the siphon system, and the liquid filling stage is repeated. Continual cycling of this process can purge the siphon system of gases, or be used to produce a vacuum for other purposes.
Claims
1. A vacuum pump for removing gases from a system, the vacuum pump having; comprising: a transfer chamber, a pressurised liquid inlet configured to allow pressurised liquid to enter the transfer chamber, wherein the pressurised liquid inlet is controlled by a liquid inlet valve, a liquid outlet configured to allow liquid to be transferred from the transfer chamber and into the system wherein the liquid outlet is controlled by a liquid outlet valve, a gas outlet configured to allow gases to be expelled from the transfer chamber, wherein the gas outlet is controlled by a gas outlet valve, and a gas inlet configured to allow gases to enter the transfer chamber from the system, wherein the gas inlet is controlled by a gas inlet valve; wherein: the vacuum pump is configured such that the liquid outlet and the gas inlet are in communication with the system from which gases are to be removed; the liquid outlet valve is operated by at least one outlet valve flotation device; and the vacuum pump is configured such that pressurised liquid entering the transfer chamber via the pressurised liquid inlet is directed onto an upper surface of the outlet valve flotation device.
2. The vacuum pump as claimed in claim 1, wherein the system is a siphon system.
3. (canceled)
4. The vacuum pump as claimed in claim 1, wherein the liquid outlet valve is located in a lower region of the transfer chamber.
5. (canceled)
6. The vacuum pump as claimed in claim 1, wherein the liquid outlet valve comprises: a resilient valve seat, and a valve member configured to produce a liquid or water tight seal when mated with the valve seat.
7. The vacuum pump as claimed in claim 1, wherein the at least one outlet valve floatation device comprises a piston.
8. (canceled)
9. The vacuum pump as claimed in claim 1, wherein the vacuum pump further comprises a first guide or guide assembly configured to allow substantially vertical movement of the at least one outlet valve floatation device.
10. The vacuum pump as claimed in claim 9, wherein the first guide or guide assembly comprises a substantially vertically aligned tube configured to guide the outlet valve flotation device.
11. The vacuum pump as claimed in claim 1, wherein the liquid inlet valve comprises a valve control mechanism that is operated by an inlet valve operating mechanism, and the inlet valve operating mechanism comprises at least one float operatively connected to the valve control mechanism.
12. The vacuum pump as claimed in claim 11, wherein the valve control mechanism is a detented control mechanism.
13. The vacuum pump as claimed in claim 11, wherein the inlet valve operating mechanism comprises: a high-level float situated at or adjacent an upper part of the transfer chamber, and a low-level sinker or weight situated at or adjacent a lower part of the transfer chamber.
14. The vacuum pump as claimed in claim 13, wherein the inlet valve operating mechanism comprises a primary buoyancy float or float assembly situated between the high-level float and the low-level sinker or weight.
15. The vacuum pump as claimed in claim 14, wherein the high-level float and the primary buoyancy float or float assembly are operatively connected to the valve control mechanism via at least one lever.
16. (canceled)
17. The vacuum pump as claimed in claim 10, wherein the tube of the first guide or guide assembly defines at least one upper liquid transfer port configured to allow incoming liquid to flow into an interior of the transfer chamber.
18. The vacuum pump as claimed in claim 1, wherein the vacuum pump further comprises at least one equalisation port or passage configured to allow a pressure within the transfer chamber to equalise to a pressure within the system when the liquid inlet and liquid outlet are closed.
19. The vacuum pump as claimed in claim 1, wherein the gas inlet comprises a riser passage having a lower end and an upper end, the lower end of the riser passage being in communication with the system, and the upper end of the riser passage being located in an upper region of the transfer chamber.
20. (canceled)
21. The vacuum pump as claimed in claim 7, wherein the piston is substantially positively buoyant.
22. The vacuum pump as claimed in claim 21, wherein a force exerted by the pressurised liquid directed onto the upper surface of the outlet valve flotation device is sufficient to overcome the substantially positive buoyancy of the piston.
23. The vacuum pump as claimed in claim 10, wherein the tube of the first guide or guide assembly defines at least one lower liquid transfer port configured to allow liquid in an interior of the transfer chamber to flow into the liquid outlet.
24. A vacuum pump for removing gases from a system, the vacuum pump comprising: a transfer chamber, a pressurised liquid inlet configured to allow pressurised liquid to enter the transfer chamber, wherein the pressurised liquid inlet is controlled by a liquid inlet valve, a liquid outlet configured to allow liquid to be transferred from the transfer chamber and into the system, wherein the liquid outlet is controlled by a liquid inlet valve, a gas outlet configured to allow gases to be expelled from the transfer chamber, wherein the gas outlet is controlled by a gas outlet valve, and a gas inlet configured to allow gases to enter the transfer chamber from the system, wherein the gas inlet is controlled by a gas inlet valve; wherein the vacuum pump is configured such that the liquid outlet and the gas inlet are in communication with the system from which gases are to be removed; and wherein the vacuum pump further comprises at least one equalisation port or passage configured to allow a pressure in the area adjacent the liquid outlet valve to equalise with a pressure in the system while the liquid outlet valve is closed.
25. A vacuum pump for removing gases from a system, the vacuum pump comprising: a transfer chamber, a pressurised liquid inlet configured to allow pressurised liquid to enter the transfer chamber, wherein the pressurised liquid inlet is controlled by a liquid inlet valve, a liquid outlet configured to allow liquid to be transferred from the transfer chamber and into the system, wherein the liquid outlet is controlled by a liquid inlet valve, a gas outlet configured to allow gases to be expelled from the transfer chamber, wherein the gas outlet is controlled by a gas outlet valve, and a gas inlet configured to allow gases to enter the transfer chamber from the system, wherein the gas inlet is controlled by a gas inlet valve; wherein the vacuum pump is configured such that the liquid outlet and the gas inlet are in communication with the system from which gases are to be removed; and wherein the liquid inlet valve comprises: a detented valve control mechanism, and a vane, wherein the vane is configured such that liquid flowing over the vane produces an upward force to overcome a detent in the detented valve control mechanism.
Description
DESCRIPTION
[0099] Further aspects of the present invention will become apparent from the following description which is given by way of example only and with reference to the accompanying drawings in which:
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[0114] With reference to
[0115]
[0116] With reference to
[0117] To control the operation of the liquid inlet valve (27), the vacuum pump (11) includes a first floatation device (43). In this example, the first floatation device (43) includes a lever arm (45) and a number of floats and weights that will be explained in further detail below. And to control the operation of the liquid outlet valve (31) the vacuum pump (11) includes a second floatation device or liquid outlet valve operating mechanism (61).
[0118] In basic terms, the vacuum pump (11) operates by first filling the housing (14) with a pressurised water supply while the inside of the housing (14) is open to atmosphere and is closed to the siphon system (13). And when the filling is complete, the inside of the housing is then opened to the siphon system while at the same time it is closed to atmosphere. And during this time, gases from the siphon system (13) ascends into the housing (14) while water descends from the housing (14) and into the siphon system (13). Once this transfer is complete, the housing (14) is again closed to the siphon system (13) and is opened to atmosphere, and the cycle repeats.
[0119] In slightly more specific terms, this basic operation of the vacuum pump (11) can be described as follows. A liquid, typically water, is supplied under pressure to fill the housing (14) via the liquid inlet valve (27). In this way all gas is removed from the housing (14) via the gas outlet valve (35). Then the liquid inlet valve (27) is closed and the liquid outlet valve (31) is opened, and the water is released from the housing and into the siphon system (13), while at the same time, gas that has accumulated at an apex of the siphon system (13) is able to transfer into the housing (14) via the gas inlet valve (39).
[0120] When this transfer of water and gas is completed, the liquid outlet valve (31) is closed, and the liquid inlet valve (27) is opened, allowing water to flow into the housing, again purging the gases out through the gas outlet valve (35). This process is repeated until a state of equilibrium is reached, when no more gases can be extracted from the siphon system (13), and the vacuum pump (11) sits idle until more gases accumulate in the siphon system (13).
[0121] With reference to
[0122] The horizontal section of the upside down T shaped fitting (12) provides a short section of pipe having a larger diameter than the remainder of the pipework of the siphon system (13). It is considered advantageous if the diameter of an uphill section (17) of the pipework is smaller than the diameter of a downhill section (19) of the pipework. Also, it is considered advantageous if the uphill section (17) of the pipework has a lower gradient than the downhill section (19) of the pipework. Such a configuration helps with the collection and removal of any gases that form in the liquid. The gases will tend to be carried along and upwards relatively easily in the uphill section (17), but the bubbles of gas have to fight against the current in the downhill section (19) as they travel against the flow toward the settling chamber (15).
[0123] The greater diameter, or cross-sectional area of the settling chamber (15) helps to slow down the flow rate and allows the bubbles of air time to combine and rise, and to be collected within a riser section (21) of the settling chamber (15). The riser section (21) is configured to collect gases and to communicate with the vacuum pump (11).
[0124] It is important that the uphill sections of pipe (17) and the downhill sections of pipe (19) have no additional apexes. Gases will accumulate at any apex in the pipes and will need another vacuum pump (11), or a connection to the riser section (21), to remove the gases.
[0125] The housing (14) is in the form of a vertically aligned cylinder having a conical top end (14a), a conical bottom end (14b), and a substantially parallel side cylindrical mid-section (14c). (The conical bottom end (14b) is shown as a stepped configuration in
[0126] The housing or body (14) forms a sealed transfer chamber (23) that is configured to engage with, and to communicate with, the siphon system (13). The transfer chamber (23) could similarly be configured to engage and communicate with the inlet pipe of a pumping system or some other system which is to be de-aerated. The engagement and communication is configured to allow gases to be removed from the siphon system (13), inlet pipe or other system.
[0127] The transfer chamber (23) is a vessel configured to contain vacuum pressures and is ideally capable of holding an absolute zero vacuum pressure. As noted above, in this example, the transfer chamber (23) is a cylindrical shaped housing or vessel (14) having conical, or at least part conical, shaped ends. However, it is envisaged that in an alternative configuration, the transfer chamber (23) could be in the form of a spherical vessel, or a cylinder having semi-spherical ends, or an elliptical shaped vessel, or some similar shaped vessel. Such shapes are suited to withstanding vacuum pressures.
[0128] With reference to
[0129] At the top of the vacuum pump (11) the gas outlet (33) can be seen. The gas outlet (33) allows gases to be expelled from the transfer chamber (23), and the flow of gases through the gas outlet (33) is controlled by the gas outlet valve (35) which in this example is in the form of a one-way valve or a flapper valve situated in a tube that forms the gas outlet (33). Adjacent to the lower right portion of the housing (14), the gas inlet (37) can be seen. The gas inlet (37) is configured to allow gases to enter the transfer chamber (23), and the flow of gases from the riser section (21) and into the transfer chamber (23) is controlled by the gas inlet valve (39).
[0130] The gas inlet valve (39) is a one-way valve in the form of a flapper or poppet valve, and is situated at an upper end (79) of a riser passage or snorkel tube (75). A lower end (77) of the snorkel tube (75) contains a gas inlet (37) that allows gases within the settling chamber (15) to enter the riser passage or snorkel tube (75). It is advantageous for the upper end (79) of the snorkel tube (75) to be situated as high as possible within the transfer chamber (23), as this reduces the water pressure on the top side of the flapper of the gas inlet valve (39) and makes it easier for the gas inlet valve (39) to open when it is time for gases from the siphon system (13) to enter the transfer chamber (23) via the snorkel tube (75).
[0131] In these schematic diagrams, it can be seen that the vacuum pump (11) is configured in such a manner that both the liquid outlet (29) and the gas inlet (37) communicate with the siphon system (13), or another system, from which gases or air are to be removed.
[0132] The liquid inlet (25) is connectable to a pressurised liquid supply, for example a local water supply or a water-mains or a farm trough water reticulation network. It is envisaged that while an electrical supply is not often available in situations where a siphon system is to be used, a pressurised water supply may be nearby, or could be established. A gravity fed, or a manually filled, reservoir or tank could for example be positioned on a hillside, or hung from a tree to provide a local gravity fed system if no other pressurised water supply was available.
[0133] The pressure supplied to the liquid inlet (25) need only be a little greater than atmospheric pressure, as this is sufficient pressure to push gas or air out of the transfer chamber (23) and out into the surrounding atmosphere. Having said this, in the example shown and described herein, the water supply pressure is also used to push a piston (63) of the second floatation device (61) downwards, and to hold the piston (63) down, during the process of filling the transfer chamber (23) with liquid. The inventor has found that a water supply having a gauge pressure in the region of 150 to 500 kilopascals (KPa), or 20 to 80 pounds per square inch (psi), is desirable for efficient operation of the vacuum pump (11).
[0134] The liquid inlet valve (27) is operated in response to liquid level changes within the transfer chamber (23), and in this example is a float operated valve having a detented valve control mechanism (40). An example of a suitable valve having a detented valve control mechanism (40) is the Hansen Leveller Water Tank Valve which is a diaphragm operated valve. Other types of valve that provide a similar snap or trigger action, when going from on-to-off, or from off-to-on, could be used. The use of a detented diaphragm operated valve is advantageous in that it provides full flow during the entire filling phase, and includes a soft close when shutting off the flow when the transfer chamber (23) is full of water.
[0135] The detented valve control mechanism (40) of the liquid inlet valve (25) is operated by a liquid inlet valve operating mechanism (41). The valve control mechanism (40) is operatively connected to a number of floats of the liquid inlet valve operating mechanism (41). In this example, the liquid inlet valve operating mechanism (41) includes a lever arm (45) which is acted on by a first floatation device (43). The lever arm (45) moves through a range of approximately twenty-five degrees. The first floatation device (43) comprises a primary buoyancy float (47), and the action of the primary buoyancy float (47) is assisted by a high-level trip float (49) and a low-level trip weight or sinker (51).
[0136] The high-level trip float (49) is situated in an upper part of the transfer chamber (23) and is slidably mounted on a first connecting rod (53). The first connecting rod (53) connects a rapid flow trip umbrella (50) to the lever arm (45) at a location that is about half of the way along a length of the lever arm (45) away from a pivot end (46) of the lever arm (45). The rapid flow trip umbrella (50) acts as a vane in that a flow of liquid past the rapid flow trip umbrella (50), during the final stages of the filling of the transfer chamber (23) with liquid, produces an upward force on the first connecting rod (53) that lifts the lever arm (45) to overcome a detent in the detented valve control mechanism (40).
[0137] The rapid flow trip umbrella (50) is connected to an upper end of the first connecting rod (53) by a threaded joint. This allows the height of the rapid flow trip umbrella (50), relative to the lever arm (45), to be finely adjusted to allow the timing of the tripping of the detented liquid inlet valve (27) to be optimised. The rapid flow trip umbrella (50) can be accessed through the gas outlet (33), allowing this adjustment to be made with the housing (14) assembled.
[0138] The rapid flow trip umbrella (50) is in the form of a shallow angled cone, and is situated immediately below the gas outlet (33). The central part of the substantially circular rapid flow trip umbrella (50) includes flow passages which allow liquid to flow from the transfer chamber and out the gas outlet valve (35). The high-level trip float (49) is a plastic float having a density that is less than the density of water, ideally a density in the region of 0.5 and 0.85 grams per cubic centimetre (g/cm.sup.3). Experimentation by the inventor has found that a high-level trip float (49) having a density in the range of 0.75 to 0.8 grams per cubic centimetre works well.
[0139] The low-level trip weight (51) is situated in a lower part of the transfer chamber (23) adjacent to the liquid outlet (29). The low-level trip weight (51) can be a resin filled plastic weight having a density in the range of 1.0 to 2.0 grams per cubic centimetre, the density being similar to, or greater than, that of water. Experimentation by the inventor has found that a low-level trip weight (51) having a density in the range of 1.05 to 1.2 grams per cubic centimetre works well.
[0140] The primary buoyancy float (47) is a sliding float that is situated between the high-level trip float (49) and the low-level trip weight (51). The primary buoyancy float (47) is mounted in such a way that it can slide vertically up and down on a second connecting rod (55) that connects the low-level trip weight (51) to a free end of the lever arm (45). The primary buoyancy float (47) provides buoyancy to assist in raising the lever arm (45) when the primary buoyancy float (47) is immersed in water.
[0141] Note: with reference to
[0142] The primary buoyancy floats (47) are plastic floats having a density that is less than the density of water, ideally a density in the region of 0.25 and 0.5 grams per cubic centimetre (g/cm.sup.3). Experimentation by the inventor has found that primary buoyancy floats (47) having a density in the range of 0.3 to 0.35 grams per cubic centimetre work well.
[0143] The first connecting rod (53) is connected at its lower end to the lever arm (45), and supports the rapid flow trip umbrella (50) at its upper end. The connection at the lower end of the first connecting rod (53) can optionally be a pivoting connection, with the connection being configured to limit the range of a pivoting motion to keep the rapid flow trip umbrella (50) generally within the upper part of the transfer chamber (23) at all times.
[0144] The second connecting rod (55) supports the low-level trip weight (51) in a pendulum type arrangement, being pivotally connected at its upper end to the free end of the lever arm (45). It can be seen in the figures that the low-level trip weight (51) has a somewhat wedge-shaped profile, particularly the lower part of the low-level trip weight (51). This wedge shape is configured to fit into a lower and central part of the stepped conical bottom end (14b), meaning that the low-level trip weight (51) is not fully above the liquid level in the transfer chamber (23) until almost all of the liquid has exited the transfer chamber (23).
[0145] As noted above, the liquid inlet valve (27) includes a detented valve control mechanism (40). The inlet valve operating mechanism (41) is configured such that the primary buoyancy float assembly (47) does not exert quite enough force, when either completely submerged, or completely out of the water, to overcome the detent arrangement of the valve control mechanism (40). Instead, the inlet valve operating mechanism (41) relies on the additional buoyancy from the high-level trip float (49) when the transfer chamber (23) is full of water, or the weight from the low-level trip weight when the transfer chamber (23) is drained of water, to overcome the detent and to open or close the liquid inlet valve (27).
[0146] In this way, the liquid inlet valve (27) is prevented from opening until a desired low liquid level point is reached, and is prevented from closing until a desired high liquid level is reached. This allows a significant volume of the transfer chamber (23) to be filled with low pressure gases from the siphon system (13) before the liquid inlet valve (27) opens to purge the gases from the transfer chamber (23). This also allows the transfer chamber (23) to be fully purged of gases, and the transfer chamber (23) to be completely filled with liquid, before the liquid inlet valve (27) closes. These operating features will be explained in further detail below.
[0147] The liquid outlet (29) is in the form of a port or a passage that connects the lower region of the transfer chamber (23) with the siphon system (13). As noted above, flow through the liquid outlet (29) is controlled by the liquid outlet valve (31). The liquid outlet valve (31) is a float operated valve, and is operated by the second floatation device (61).
[0148] The liquid outlet valve (31) includes a resilient valve member (57) in the form of a rubber or elastomeric washer. The valve member (57) is configured to produce a water tight seal when mated with a valve seat (59) situated in the liquid outlet port or passage (29). The liquid outlet valve member (57) is connected to, and is operated by, the second floatation device (61).
[0149] The second floatation device (61) is a float operated mechanism. The second floatation device (61) includes an outlet valve floatation device (63) and a vertically aligned piston guide cylinder or tube (65). In this example, the outlet valve floatation device (63) is in the form of a single cylindrical shaped float or piston and is configured to rise and fall within the vertically aligned piston guide cylinder (65). The piston guide cylinder (65) can be said to be a first guide of the vacuum pump (11). The resilient valve member (57) forms a part of a base of the piston (63).
[0150] With reference to
[0151] The liquid transfer ports (71) are positioned such that flow through them is impeded until the cylindrical shaped float (63) has been forced down to close the liquid outlet valve (31). It is only when the cylindrical shaped float (63) is fully down that flow through the liquid transfer ports (71) is fully open. This configuration ensures that the liquid outlet valve (31) becomes closed when the liquid inlet valve (27) is opened, and helps to keep the liquid outlet valve (31) closed while the transfer chamber (25) is being filled via the pressurised liquid inlet (25).
[0152] The location, number and size of the liquid transfer ports (71) is carefully designed so as prevent water from escaping from the interior of the cylinder (65), until such time as the piston (63) has been depressed and sealed onto the liquid outlet valve member (57). Only then do the liquid transfer ports (71) allow the water to escape from the cylinder (65) and into the interior of the transfer chamber (23). The size and quantity of the liquid transfer ports (71) is deliberately selected to ensure that adequate pressure remains inside the cylinder (65) so that the piston (63) is held submerged in spite of its buoyancy.
[0153] The tube of the piston guide (65) is mounted centrally onto the part conical bottom end (14b) of the housing (14), and is situated immediately above the liquid outlet passage (29) and includes lower liquid transfer ports or passages (72) that are configured to allow liquid in the interior of the transfer chamber (23) to escape out through the lower part of the tube of the piston guide (65), and through the liquid outlet passage (29), when the liquid outlet valve (31) is opened.
[0154] It is worth noting at this point that the vacuum pump (11) must be oriented as illustrated in the figures to work properly, that is, with the float guides aligned substantially vertically so that the floatation devices (43) and (61) can move freely, to allow correct or efficient operation of the pump (11).
[0155] The conduit (67) of the liquid inlet includes at least one bleed hole (not shown) in an upper part of the conduit (67) to allow any entrapped gases or air in the conduit (67) to escape. Ensuring that no air is entrapped inside the conduit (67) is important when using the vacuum pump to obtain vacuums near to an absolute vacuum, for example a vacuum approaching ninety nine percent of an absolute vacuum.
[0156] The vacuum pump (11) further includes at least one equalisation port or passage (73) that is configured to allow the pressure in the liquid in the transfer chamber (23) adjacent the liquid outlet valve (31) to equalise with the pressure in the siphon system (13) when the liquid inlet valve (27) is closed and immediately before the liquid outlet valve (31) opens. In this example, the vacuum pump (11) has two equalisation ports (73).
[0157] The equalisation ports (73) allow the pressure within the transfer chamber (23) to drop to the usually lower pressure within the siphon system (13) when the liquid inlet valve (27) closes. Prior to pressure equalisation, the dominant force on the piston (63) is usually the vacuum within the siphon system (13) which sucks the valve member (57) down onto the valve seat (59). This vacuum force prevents the piston (63) from lifting the valve member (57) off the valve seat (59). It is only when the pressure on both sides of the valve seat (59) are equalised, or are almost equalised, that the buoyancy of the piston (63) begins to dominate, and then the piston (63) can lift the valve member (57) off the valve seat (59), to open the liquid outlet valve (31). This opening of the liquid outlet valve (31) then allows liquid to transfer out of the transfer chamber (23) and into the siphon system (13), as shown in
[0158] It can be seen in
[0159] The gas outlet (37) is in communication with, or is open to, an upper part of the inside of the transfer chamber (23) and is configured to vent gases to atmosphere. The gas outlet valve (35) is also a one-way pressure operated valve, or a check valve, and is configured to open when pressure within the transfer chamber (23) exceeds the pressure outside the transfer chamber (23), which in most situations will be atmospheric pressure.
[0160] Operation
[0161] The operation of the vacuum pump (11) can be broadly described as follows. The vacuum pump (11) can be described as a purging or pumping apparatus that has a housing defining a transfer chamber (23). The transfer chamber (23) has a gas venting means and is connectable to an external pressurized fluid supply. The transfer chamber (23) is also connectable to a pipe or system (13) that is to be purged or pumped, in such a manner that the transfer chamber (23) communicates with a part of the pipe or system that is to be purged or pumped. And the communication between the transfer chamber (23) and the pipe or system (13) allows gases from the pipe or system (13) to transfer into the transfer chamber at the same time that liquid from within the transfer chamber (23) flows into the pipe or system under the force of gravity. In this way, gases in the pipe or system (13) are replaced with a liquid, the gases typically being previously dissolved gases or air, and the liquid typically being water.
[0162] The apparatus is configured to repeat a two-stage purging or pumping process as follows; [0163] a first stage (or filling and purging stage) in which the communication between the transfer chamber (23) and the pipe or system (13) is temporarily closed and the pressurized fluid supply is used to fill or almost fill the transfer chamber (23) with liquid, thereby pushing all, or a greater part of, any gases within the transfer chamber (23) out of the transfer chamber (23) through the gas venting means, and [0164] a second stage (or transfer stage) in which the pressurised fluid supply and the gas venting means are closed, and in which gases from the pipe or system (13) are able to flow into the transfer chamber (23) while the liquid in the transfer chamber (23) flows under the force of gravity into the pipe or system (13).
[0165] The first stage is like a positive displacement pump, the rising water being the top of a piston that pushes against the gases in the transfer chamber (23) to positively push them out of the chamber. During the second stage, the transfer chamber (23) becomes part of the siphon system for a period of time and gases in the siphon system are exchanged for liquids under the influence of gravity.
[0166] The process automatically slows down when all the air or gases are extracted from the pipe or siphon system (13). For example, when being used to extract bubbles from a siphon system, the amount of time to complete the second stage will become quite long (often many hours) as the vacuum pump (11) waits until enough gases have accumulated to fill, or almost fill, the transfer chamber (23) with air, and then the pressurized water inlet valve (27) is opened to begin the first stage again. This is the idling phase shown in
[0167] The filling and purging stage, and the transfer stage are explained in further detail as follows;
[0168] Stage 1: Filling and Purging Stage
[0169] The liquid inlet valve (27) is opened when the liquid level within the housing is, or falls below a predetermined low-level point in the transfer chamber (23), to allow the housing (14) to be filled with liquid. This is controlled and effected by the low-level trip weight (51). As noted above, when the liquid level drops sufficiently, the low-level trip weight (51) begins to emerge from the liquid, allowing its increasing relative weight to act on the second connecting rod (55) and to pull down with an increasing force on the lever arm (45). This situation is shown in
[0170] As can also be seen in
[0171] When the piston (63) has been moved downwards to the location shown in
[0172] Once the upper liquid transfer ports (71) are opened, water flows from the piston guide cylinder (65) and into the transfer chamber (23). The dynamic pressure of the water flowing out of the water inlet conduit (67) and into the upper part of the piston guide cylinder (65) continues to be felt on the top surface of the piston (69), helping to hold the piston (63) down. The force that the incoming water imparts onto the top surface of the piston (69) is sufficient to hold the piston (63) down, and to keep the liquid outlet valve (31) closed, even as the buoyancy of the piston (63) increases as the water level in the transfer chamber (23) rises to cover the piston (63). Any partial vacuum pressure in the siphon system (13) also helps to draw the piston (69) down against the valve seat (59).
[0173] After a short time, the pressure of the incoming water causes the pressure within the transfer chamber (23) to increase above the pressure within the settling chamber (15). This causes the gas inlet valve (39) to close as shown in
[0174] In this configuration, the transfer chamber (23) is then filled by the incoming pressurised liquid, and the gases within the transfer chamber (23) are compressed by the rising upper surface of the liquid, as illustrated in
[0175] When initially priming a siphon system (13), the transfer chamber (23) will be filled with air that is near atmospheric pressure, and that air will be pushed out of the transfer chamber (23) almost as soon as water begins entering the transfer chamber (23). But when purging a running siphon system, the gases that are received into the transfer chamber (23) will typically be at a lower pressure, and they will not be pushed out of the transfer chamber (23) until the liquid level is closer to the top of the transfer chamber (23) and the pressure of the gases has reached atmospheric pressure.
[0176] Once the gases have been compressed sufficiently to reach atmospheric pressure, or slightly above, the gas outlet valve (35) will open, as the pressure within the transfer chamber (23) begins to exceed local atmospheric pressure, as shown in
[0177] When the liquid level within the transfer chamber (23) rises to a predetermined high-level point, which is preferably when the transfer chamber (23) is full or almost full of liquid, as shown in
[0178] The now submerged high-level trip float (49) butts against the rapid flow trip umbrella (50) at the upper end of the first connecting rod (53), and moves the lever arm (45) upwards, but not far enough to overcome the off-to-on detent in the valve control mechanism (40). The elevated position of the lever arm (45) means that the rapid flow trip umbrella (50) is now positioned very close to an inside surface of the conical top end (14a) of the housing (14). At about the same time, the liquid level reaches the top of the transfer chamber (23) and begins to gush through the gas outlet valve (35).
[0179] As liquid begins exiting the gas outlet (33), the liquid rushing past the rapid flow trip umbrella (50) draws the rapid flow trip umbrella (50) up into the apex of the conical top end (14a) of the housing (14). The rapid flow trip umbrella (50) is like a plug being drawn into a plughole by the exiting liquid. The complete submerging of the high-level trip float (49), the plugging effect, and a venturi effect as liquid rushes past the rapid flow trip umbrella (50) and out the gas outlet (33), gives the inlet valve operating mechanism (41) the extra upward force required to overcome the detent in the valve control mechanism (40) and allows the liquid inlet valve (27) to be moved to a closed configuration as shown in
[0180] Stage 2: Transfer Stage
[0181] When the liquid inlet valve (27) is closed, the flow of liquid into the transfer chamber (23) stops as is shown in
[0182] As a result of the pressure within the transfer chamber (23) dropping below the local atmospheric pressure, the gas outlet valve (35) closes. As noted above, the gas outlet valve (35) is a one-way valve, and it is very sensitive, and it only takes a minute pressure differential to close the flapper valve, allowing a vacuum to form in the transfer chamber (23).
[0183] And since the flow of liquid into the transfer chamber (23) has stopped, the pressure on the upper surface (69) of the piston (63) reduces. At the same time, the equalisation ports (73) are allowing the pressure on each side of the liquid outlet valve (31) to equalise. (The liquid that escapes through the equalisation port (73) is illustrated as a jet of water (81) in
[0184] The cylindrical float or piston (63) is now able to rise upwards due to its buoyancy within the surrounding water, lifting the valve member (57) from the valve seat (59) as shown in
[0185] When the liquid outlet valve (31) is open, the inside of the transfer chamber (23) effectively becomes a part of the siphon system (13) and adopts the pressure within the part of the siphon system (13) to which it is connected. And as the liquid drains out of the transfer chamber (23) and into the siphon system (13) the pressure within the upper part of the transfer chamber (23) becomes slightly less than the pressure in the siphon system immediately below the transfer chamber (23) due to the head differential. This pressure difference, along with the buoyancy of the gases within the settling chamber (15) of the siphon system (13), causes the gas inlet valve (39) to open, as shown in
[0186] During the second stage the liquid level drops as the liquid drains downwards and into the siphon system (13), and gases from the siphon system (13) rise at the same time and are transferred into the transfer chamber (23) via the gas inlet passage (75), as illustrated in
[0187] This continues until the water level reaches the predetermined low-level point mentioned above, and then stage 1 begins again. In this way, the vacuum pump (11) can continue to cycle through stage 1 and stage 2 repeatedly without any manual intervention, and without any external control system.
[0188] When priming a dry siphon system, or a dry pump inlet pipe, this sequence will repeat relatively quickly, with each stage typically taking in the region of five to thirty seconds depending on the pressures and sizes of the valves etc., compared to the volume of the transfer chamber (23).
[0189] But when the vacuum pump is being used to maintain prime in a siphon system, that is to remove any accumulating air or gas bubbles, as shown in
[0190] In
[0191] The first float ball (95) also helps to prevent a reverse flow of liquid back into the transfer chamber (23), in a situation where the pressure in the siphon system changes rapidly, for example a pressure surge or water hammer event caused by the full or partial closure of a valve in the siphon system, or a rapid decompression event in the vacuum pump or in the siphon. The first float ball (95) is not intended to be a part of the liquid outlet valve (31).
[0192] Similarly, a lower part of the gas inlet (37) includes a second float ball (99) that is held captive within a cage of the gas inlet (101). In the idling phase, the second float ball (99) has also floated on the liquid within the settling chamber (15) and up to a second gas inlet valve seat (98) within the gas inlet (37), effectively sealing the gas inlet (37) and preventing floating debris from the siphon system (13) from rising through the gas inlet (37) and fouling or compromising the operation of the vacuum pump (11).
[0193] The first float ball (95) has a lower density than the second float ball (99). In this example the first float ball (95) has a density similar to a ping pong ball, and the second float ball (99) is made of rubber. This difference in density is advantageous in that as the liquid level in the settling chamber (15) falls, the second float ball (99) falls first, ensuring that the gas inlet passage (75) is opened first. If the first float ball (95) dropped first, the second float ball (99) could remain stuck to the gas inlet valve seat (97) as water from the transfer chamber (23) rushes into the settling chamber (15) causing the water level to rise.
[0194] Water is lost through the equalisation ports (73) during the whole time that the vacuum pump is in Stage 1. But in the normal course of events the time that the vacuum pump (11) is in stage 1 is usually quite small, and the volume of water lost in this way is relatively small. For this reason, no attempt has been made to eliminate the need for the equalisation ports (73) by other means which may introduce reliability issues. Simple equalisation ports (73) in the form of one-to-three millimetre diameter jets or holes are considered the most effective and reliable way of equalising the pressures, when required, to allow the liquid outlet valve (31) to open.
[0195] In practice, the equalisation ports (73) can be in the form of removable nozzles or jets, that can be removed for cleaning, or to be replaced with nozzles or jets of another size.
[0196] Additional Notes Regarding the Configuration of the Vacuum Pump (11)
[0197] During testing it has been noted that the efficiency of the vacuum pump (11) can be improved significantly by minimizing or eliminating as many air pockets as possible from within the transfer chamber (23). Air pockets can for example be provided in the gas outlet pipe or in a pressure gauge mounting pipe. Small air pockets expand greatly when the pressure within the transfer chamber (23) drops, taking up space that should be used by low pressure gases that are to be extracted from the siphon system (13) and into the transfer chamber (23). Because the vacuum pump (11) is capable of achieving vacuum pressures in the region of 0.02 atmospheres, even a tiny bubble or pocket of air remaining in the transfer chamber (23) when it has been filled with liquid causes a significant reduction in operating efficiency.
[0198] A mesh screen (83) can be fitted across the settling chamber (15), immediately below the liquid outlet (29) and the gas inlet (37), to help prevent solid material such as leaves and small twigs from blocking the gas inlet valve (39) or the liquid outlet valve (31).
[0199] In
[0200] In
[0201] An external water inlet valve (89) is also provided upstream of the internally mounted liquid inlet valve (27) to allow a pressurised water supply to be isolated from the vacuum pump (11) for maintenance or replacement purposes. Also, a vacuum gauge (91) that communicates with the inside of the transfer chamber (23) is provided to allow the operation of the vacuum pump (11) to be monitored. The vacuum gauge (91) is mounted on the conical top end (14a).
[0202] In
[0203] Variations
[0204] To those skilled in the art to which the invention relates, many changes in construction and widely differing embodiments and applications of the invention will suggest themselves without departing from the scope of the invention as defined in the appended claims. The disclosures and the description herein are purely illustrative and are not intended to be in any sense limiting.
[0205] In the example described herein, the vacuum pump (11) is shown fitted to a siphon system (13), but it should be noted that the apparatus could be equally be connected to an inlet pipe of a pumping system to operate in the similar manner to help prime the inlet pipe and/or to eliminate any pockets of gases that may accumulate in the inlet pipe.
[0206] The apparatus described herein has been designed for use with system siphoning or pumping water, but it is envisaged that the apparatus could be used in systems siphoning or pumping almost any liquid.
[0207] It is envisaged that either as an addition to the cage of the liquid outlet (97) and the cage of the gas inlet (101), or as a replacement, it would be possible to install a mesh panel or grill across the bottom of the riser section (21) to stop debris from entering the liquid outlet (29) or the gas inlet (37). Such a mesh panel could be self-cleaned to some extent by the liquid flowing through the siphon system (13) or by the water flowing into the siphon system from the liquid outlet (29).
[0208] In the example described above the liquid valves are both float operated and the gas valves are both pressure operated. It is envisaged that in an alternative embodiment of the invention, any number of the valves could be controlled mechanically or electronically using pressure and/or level sensors and using powered actuators to operate the valves. In a further option, some or all of the valves could be manually operated.
[0209] Also, it is envisaged that while the liquid inlet valve is located inside the transfer chamber in the example described above, the liquid inlet valve could alternatively be located outside the transfer chamber.
[0210] It is envisaged that in most cases the transfer chamber, or the gas outlet, will be venting to atmosphere. However, in some applications it is possible that the gas outlet could be vented to another enclosed environment that is not necessarily at atmospheric pressure, for example when the gases have a bad odour, contain pollutants, or if the gases are flammable.
[0211] The piston guide (65) described in the example above is in the form of a cylindrical tube. It is envisaged that in an alternative embodiment that the piston guide (65) could take a number of forms, for example an array of external guide rods, or a central guide rod that is surrounded by the piston (63), or could be replaced by a pivoting lever to which the piston (63) is attached.
[0212] Also, it is envisaged that a very rudimentary version of the apparatus could include a transfer vessel with just a sealable opening at the top and a manually operated transfer valve at the bottom. The valve at the bottom could be closed, and a cap removed from the opening at the top of the vessel, and then water could be poured into the vessel through the opening until it is full. The vessel could then be re-sealed using the cap, and then the transfer valve is opened to allow the water in the vessel to displace any gases that form in the siphon pipe. And when the water level is low, the tap could again be closed, and the cap removed to allow the vessel to be re-filled. Ideally such a system would include a manually operated pressure relief valve so that the vacuum pressure within the vessel could be relieved before opening the cap.
[0213] In the example described herein, the inlet valve operating mechanism (41) includes a lever arm (43) which guides the motion of the floats and weights of the inlet valve operating mechanism (41). However, in an alternative configuration, it is envisaged that the inlet valve operating mechanism (41) could include a tube or linear guides that guide the motion of its floats and weights. Similarly, in place of a detented valve control mechanism a magnetically latched valve control mechanism could be employed.
[0214] In such a system, the transfer chamber could include a guide configured to allow substantially vertical movement of a floatation device that operates the liquid inlet valve. The guide could be in the form of a substantially vertically aligned tube having holes or passageways that allow the liquid level within the guide to match that within the remainder of the transfer chamber.
[0215] The floatation device could be in the form of an upper float, a lower float, and a ballast weight below the lower float, with these items all being fixed to a connecting rod. The upper float, the lower float and the ballast weight will perform the same function as the high-level trip float (49), the primary buoyancy float assembly (47) and the low-level trip weight (51) used in the example described herein. The floats and/or sinkers could be connected to their respective valves using cords or ropes, rather than connecting rods, as a further variation.
[0216] In an alternative configuration the high-level trip float (49) and the rapid flow trip umbrella (50) could be integrated into a single item, for example, an upper surface of the high-level trip float (49) could have a shallow conical shaped surface having a profile that is similar to, or matches, the conical top end (14a) of the housing.
[0217] In the example shown and described herein, the housing (14) is in the form of a cylinder having conical ends. It is envisaged that an alternative configuration could include domed ends, or the entire housing could have an elliptical, oval or egg shape. In addition, and instead of forming the housing in three parts, it is envisaged that the housing could be formed in two halves, with a single sealed joint approximately half way up the height of the housing.
[0218] In the example described above, the equalisation ports (73) are permanently releasing liquid and pressure. A further option would be to have equalisation ports (73) that can be sealed during the transfer chamber filling stage, and which could open when the transfer chamber (23) has been filled. For example, a force produced by the high influx of water into the cylinder (65) during the filling stage could be used to close a valve or valves associated with the equalisation ports (73). And when the flow of water subsided, the valves could be allowed to open under the influence of a spring or similar biasing mechanism.
[0219] If the liquid inlet valve was magnetically operated, like the operation of an Abertax style of valve, the floatation device could operate the liquid inlet valve via a magnetic coupling. A magnet attached to the top of the floatation device could interact with an iron rod that is a part of the liquid inlet valve, and which opens or closes the liquid inlet valve when the iron rod is pulled down by the magnet or is released.
[0220] The magnet could also interact with an iron ring situated on top of the chamber and below the valve, and which is situated about a plastic housing containing the iron rod. When the magnet is floated up by the floatation device, it initially carries the iron rod up with it without closing off the liquid inlet valve. But as the magnet moves higher the iron ring becomes within the influence of the magnet, and the magnet becomes progressively more attracted to the iron ring. Eventually the magnet lifts the floatation device up slightly, approximately two or three mm. The floatation device is then magnetically latched to the iron ring, and at the same time the iron rod is moved up and causes the liquid inlet valve to close.
[0221] This magnetic latching of the floatation device keeps the liquid inlet valve closed. The magnetic latching requires a certain amount of force to disconnect floatation device from the iron ring.
[0222] The lower float provides its full lifting force when it is completely submerged. However, as the water level drops and exposes the top of the lower float, the lifting force from the lower float decreases until it is only the magnetic latching at the top that is holding the first floatation device up, and which is keeping the liquid inlet valve closed. As the water level continues to drop, the ballast weight is exposed, allowing its weight to act in a downward direction, allowing the floatation device to break the magnetic latch and to fall.
[0223] In this way, a magnetically latched valve could be used in place of the detented valve of the present example, and a guide float and weight system could be used in place of a levered float and weight system.
Definitions
[0224] Throughout this specification the word comprise and variations of that word, such as comprises and comprising, are not intended to exclude other additives, components, integers or steps.
Advantages
[0225] Thus, it can be seen that at least the preferred form of the invention provides a vacuum pump or a siphon or pump priming device which is able to; [0226] Create and maintain a vacuum of almost zero atmospheres with relative ease, [0227] Prime and maintain prime within a siphon system, even if the siphon system is a water siphon system having a siphon head that is close to ten metres, [0228] Prime and maintain prime in a pump inlet line, even when the pump is lifting water close to ten metres from the source of the water, and [0229] Prime and maintain prime within a siphon system of a wide range of lengths, diameters and volume flow rates, as the size of the device can be scaled up or down with relative ease, and it has a very low energy input requirement.
[0230] Testing using the apparatus described above has shown that the vacuum pump (11) is able to achieve a vacuum, or an absolute pressure in the order of 0.02 atmospheres. And interestingly, the vacuum pump (11) achieves this high-level of vacuum with relative ease and within a practical period of time. The inventor's experience has shown that many vacuum pumps struggle to operate efficiently below about 0.15 atmospheres, while this device just works steadily through its cycles, right down to extremely low pressures.
[0231] This makes the vacuum pump (11) capable of priming siphon systems or pump inlet pipes that are lifting water close to ten metres. It is anticipated that this device will open up numerous siphon drainage opportunities that are not only able to take advantage of the continuous de-aeration capabilities, but also the capability to continuously siphon over heights or siphon heads, and/or siphon distances, that have simply not been possible before.
[0232] In addition, the vacuum pump described herein is not damaged or destroyed in the same way that many conventional vacuum pumps are when they inadvertently draw in a small quantity of liquid. When priming a pump inlet, or removing gases from a siphon system, the chance of drawing in a small quantity of liquid is relatively high.