OUTDOOR GRILL TOY

Abstract

A simulated outdoor gas-fired grill includes a simulated thermometer. A grill assembly includes a grate and a flame plate positioned below the grate. The flame plate includes simulated flame segments positioned to extend through slots in the grate. The grate is movable toward and away from the grate. A cam connected with a knob contacts the underside of the flame plate and moves the plate toward and away from the grate, simulating adjustment of the heat setting of the grill. The grill includes a port to hold the thermometer. The thermometer has a dial face at a proximal end and a probe at a distal end. The probe is biased in the distal direction and is movable inward and outward from a housing of the thermometer. A nut fixed with the probe engages a dial shaft within the thermometer housing. The dial shaft is rotatable about the central axis of the housing and engages with the nut. Movement of the probe, including the nut, relative to the dial shaft causes the shaft to rotate. An indicator needle at the proximal end of the dial shaft rotates across the dial face, simulating measuring a temperature of a food item.

Claims

1. A simulated cooking appliance comprising: a grill housing; a grate fitted into the grill housing, the grate comprising a plurality of slots; and a flame plate comprising a plurality of simulated flame segments, wherein the flame plate is supported by the grill housing adjacent the grate, wherein each of the plurality of flame segments is aligned with a respective one of the plurality of slots, and wherein the flame plate is moveable toward and away from the grate.

2. The appliance of claim 1, further comprising a slidable support and a one or more rotatable cams, wherein the slidable support connects the flame plate with the grill housing to allow the flame plate to move toward and away from the grate, wherein the rotatable cams are in sliding contact with the flame plate, and wherein rotation of the cams in a first direction causes the cams to move the flame plate toward the grate and rotation in a second direction causes the cams to move the flame plate away from the grate.

3. The appliance of claim 1, wherein each of the plurality of flame segments comprises one or more decorated regions, wherein the decorated regions simulate a flame and wherein, when the flame plate is moved toward the grate, portions of the decorated regions are visible above the grate to simulate a flame extending into or through the grate.

4. The appliance of claim 1, further comprising a knob connected with a cam shaft, wherein the cams are fixed with the cam shaft and wherein rotation of the knob rotates the cam shaft and the cams in the first and second directions.

5. The appliance of claim 1, further comprising a lid connected with the grill housing by one or more hinges, wherein rotation of the lid about the hinges opens and closes the lid relative to the grill housing.

6. The appliance of claim 5, further comprising a simulated thermometer, wherein the lid further comprises a thermometer port and wherein the simulated thermometer removable fits into the thermometer port.

7. The appliance of claim 6, wherein the lid and grill housing are shaped to simulate one or more of a barbeque grill, a pizza oven, an electric oven, a cooktop, a coal-fired oven, and a wood-fired oven.

8. A simulated thermometer comprising: a thermometer housing having a dial face at a proximal end thereof, wherein the thermometer housing extends in a distal direction, wherein the thermometer housing encloses a housing cavity arranged along a longitudinal axis; a dial shaft disposed concentrically within the housing cavity along the longitudinal axis and rotatably connected with the thermometer housing; a probe defining a probe cavity, wherein the probe extends in the distal direction along the longitudinal axis, wherein a distal portion of the dial shaft is positioned concentrically within the probe cavity and wherein a proximal portion of the probe is positioned concentrically within a distal portion of the housing cavity, and wherein the probe is slidable along the longitudinal axis in a proximal direction and a distal direction respectively into and out from the thermometer housing and is rotationally fixed with respect to the thermometer housing; and a helical engagement mechanism on one or both of the dial shaft and probe, wherein a motion of the probe in the proximal and the distal direction causes the helical engagement to rotate the dial shaft about the longitudinal axis.

9. The thermometer of claim 8, wherein the helical engagement mechanism comprises a helical thread on an outer surface of the dial shaft and a nut fixed with the probe cavity and engaged with the thread and wherein motion of the probe in the proximal and distal directions causes the engagement of the thread and the nut to drive the dial shaft to rotate about the longitudinal axis.

10. The thermometer of claim 8, wherein the helical engagement mechanism comprises a helical groove on an inner surface of the probe and a cam follower extension connected with the dial shaft, wherein the cam follower extension travels along the helical groove when the probe is moved is the proximal and distal directions and drives the dial shaft to rotate about the longitudinal axis.

11. The thermometer of claim 8, wherein the thermometer housing further comprises a biasing mechanism arranged to apply a resilient force to bias the probe in the distal direction.

12. The thermometer of claim 11, wherein the biasing mechanism comprises a coil spring.

13. The thermometer of claim 12, further comprising a bearing rotatably fitted to a distal end of the dial shaft, wherein the coil spring is positioned between a distal surface of the bearing and a distal internal surface of the probe.

14. The thermometer of claim 8, further comprising an indicator connected the dial shaft and a dial case at a proximal end of the thermometer housing, wherein the dial face and the indicator are disposed in the dial case, wherein rotation of the dial shaft in the first or second direction causes the indicator to rotate within the dial case.

15. The thermometer of claim 14, wherein the dial face comprises a plurality of simulated temperature indicia.

16. The thermometer of claim 15, further comprising a viewing window connected with the dial case, wherein the indicator and the indicia are visible within the dial case through the viewing window.

17. The thermometer of claim 8, wherein the thermometer housing further comprises a shoulder at a distal end of the thermometer housing, wherein the probe further comprises a probe tip at a distal end of the probe, wherein the probe tip extends from the thermometer housing distal of the shoulder, and wherein movement of the probe proximally and distally relative to the thermometer housing comprises movement of the probe tip relative to the shoulder along the longitudinal axis.

18. The thermometer of claim 17, further comprising a simulated food item, wherein the simulated food item comprises: an outer surface; and one or more blind holes extending through the outer surface and into the food item and sized to accept insertion of the probe tip.

19. The thermometer of claim 18, wherein, a depth of the blind hole is selected so that, when the probe tip is inserted into the blind hole and contacts a bottom surface of the hole and the shoulder of the thermometer housing contacts the outer surface, the probe is displaced in the proximal direction a selected distance along the longitudinal axis to cause the dial shaft to rotate the indicator to point to a selected one of the plurality of temperature indicia.

20. The thermometer of claim 19, wherein the one or more holes comprise a plurality of blind holes, wherein each of the plurality of blind holes has a different depth and wherein, when the probe tip is inserted into a selected one of the blind holes, a different selected temperature indicia is pointed to by the indicator.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and/or other aspects of the disclosure will be more apparent by describing in detail exemplary embodiments of the disclosure with reference to the accompanying drawings, in which:

[0025] FIGS. 1A and 1B are perspective views of a simulated barbeque grill according to embodiments of the disclosure;

[0026] FIG. 2A is an exploded view of a grill assembly of the simulated barbeque grill of FIGS. 1A and 1B;

[0027] FIGS. 2B and 2C show the grill assembly of FIG. 2A with a flame plate lowered and raised, respectively;

[0028] FIG. 3A is an exploded view of a grill assembly according to a further embodiment of the disclosure;

[0029] FIG. 3B is a perspective view of the grill assembly of FIG. 3A;

[0030] FIG. 4 is a detailed view of a simulated flame segment of the grill assembly of FIG. 2A;

[0031] FIG. 5 is a perspective view of a simulated thermometer according to another embodiment of the disclosure;

[0032] FIGS. 6A and 6B are cross sectional views of the thermometer of FIG. 5;

[0033] FIG. 7A is an exploded view of a simulated thermometer according to a further embodiment of the disclosure;

[0034] FIG. 7B is a cross section view of the simulated thermometer of FIG. 7A;

[0035] FIG. 8 is a top view of the thermometer of FIGS. 5 and 7A;

[0036] FIG. 9 is a perspective view of a simulated food item according to a further embodiment of the disclosure; and

[0037] FIG. 10 is a perspective view of the thermometer of FIG. 5 or FIG. 7A being used with the simulated food item of FIG. 9.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

[0038] Exemplary embodiments of the disclosure will now be described below by reference to the attached Figures. The described exemplary embodiments are intended to assist the understanding of the invention and are not intended to limit the scope of the invention in any way. Like reference numerals refer to like elements throughout.

[0039] The term distal refers to the direction away from a user operating apparatus according to the disclosure. The term proximal refers to the direction toward a user operating apparatus according to the disclosure.

[0040] FIGS. 1A and 1B show a toy 1 according to one embodiment of the disclosure. In this exemplary embodiment, the toy simulates an outdoor gas grill. A grill body 5 is connected with a lid 3. As shown in FIG. 1B, lid 3 is connected with body 5 by one or more hinges 6. Lifting handle 6a may be provided on the front surface of the lid to facilitate lifting the lid 3 from the body 5. According to one embodiment, a thermometer port 8 is provided through the lid 3. As will be explained below, a simulated thermometer 100 is sized and shaped to be removably received in the thermometer port 8. Legs 5a may be provided to support body 5 at a comfortable height. The disclosure is not limited to an outdoor gas grill. Other types of simulated cooking appliances are also within the scope of the disclosure. Instead of, or in addition to a gas grill, a toy within the scope of the disclosure may also include a pizza oven, an electric oven, a cooktop, a coal-fired oven, a wood-fired oven, and the like.

[0041] As shown in FIG. 1B, a grill assembly 10 is provided on the top surface of body 5. FIG. 2A shows an exploded view of grill assembly 10 according to one embodiment of the disclosure. FIGS. 2B and 2C show grill assembly 10 of FIG. 2A with a simulated flame 14a turned down (i.e., low temperature) and turned up (i.e., high temperature), respectively. As shown in FIG. 2A, grill assembly is formed from a grate 12. As can be seen in FIG. 1B, grate 12 forms part of the top surface of body 5. Grate 12 includes a plurality of slots 12a that are shaped to resemble the cooking surface of a barbeque grill, such as a gas grill. Positioned below grate 12 is a flame plate 14. A plurality of simulated flame segments 14a are provided on flame plate 14. The flame segments 14a are shaped and positioned to align with slots 12a. According to one embodiment, shafts 16 are fixed to the bottom of grate 12 or to a downward facing portion of grill body 5 and extend downward. Flame plate 14 includes through holes that correspond to the positions of shafts 16. Shafts 16 extend through the through holes and are sized to allow flame plate 14 to slide up and down relative to grate 12. Shafts 16 may include heads or stops that prevent flame plate 14 from sliding off of the shafts and disconnecting from grate 12. In the embodiment of FIG. 2A, four such shafts 16 are provided. A greater or fewer number of shafts may be used within the scope of the disclosure. According to other embodiments, instead of, or in addition to shafts 16 extending through holes in flame plate 14, other mechanisms may be used to guide flame plate to move upward and downward with respect to grate 12. According to one embodiment, edges of flame plate 14 are enclosed by walls that constrain lateral movement of the flame plate14 but allow the plate to move up and down along the walls.

[0042] Positioned below flame plate 14 is cam shaft 18. One or more cams 20a, 20b are fixed with cam shaft 18. Rotation of cam shaft 18 causes cams 20a, 20b to rotate against the bottom surface of flame plate 14, moving flame plate 14 upward and downward with respect to grate 12. Cam shaft is supported by bearings (not shown) so that cam shaft 18 and cams 20a, 20b can rotate with respect to body 5. According to one embodiment, knob 22 is provided on an end of cam shaft 18. As shown in FIGS. 1A and 1B, knob 22 extends from a front side of body 5. Knob 22 may include a pointer or markings and body 5 may include corresponding markings to show a simulated temperature setting (e.g., start, low, medium, and high heat setting for the grill).

[0043] FIG. 3A shows an exploded view of grill assembly 10 according to an another embodiment of the disclosure. FIG. 3B is a perspective view of grill assembly 10 according to the embodiment of FIG. 3A. As with the previous embodiment, grill assembly 10 is formed from a grate 12 that forms part of the top surface of body 5. Grate 12 includes a plurality of slots 12a that are shaped to resemble the cooking surface of a barbeque grill, such as a gas grill. Positioned below grate 12 is a flame plate 14. A plurality of simulated flame segments 14a are provided on flame plate 14. The flame segments 14a are shaped and positioned to align with slots 12a. Extending downward from the underside of grate 12 are shafts 16. Shafts 16 include widened portions 16b at their bottommost ends. Flame plate 14 includes bosses 16a surrounding through holes. Bosses 16a define openings with diameters that are smaller than the widened portions 16b of shafts 16 and larger than shafts 16 above widened portions 16b. Bosses 16a are resiliently deformable so that, when widened portions 16b are pressed against the bosses, the openings of the bosses widen to allow widened portions 16b to pass through. Once shafts 16 are pressed through bosses 16a, the bosses resiliently rebound, preventing widened portions 16b from passing back through the holes, thus capturing flame plate 14 on shafts 16. Because bosses 16a define opening that are larger than the shafts, flame plate 14 can move vertically along the shafts relative to the grate 12, as in the embodiments described with respect to FIGS. 2A, 2B, and 2C. According to one embodiment, widened portions 16b are pointed or include ramped surfaces at their bottommost ends to facilitate alignment with bosses 16a and to facilitate the expansion of the bosses as shafts 16 are inserted into bosses 16a.

[0044] As shown in FIGS. 3A, knob 22 is connected with cam shaft 18. In this embodiment, cam shaft 18 is formed as a single unitary piece with a cam portion 20 offset from the rotational axis of the cam shaft 18. Cam portion 20 is offset from the rotational axis of knob 22. Rotation of cam shaft 18 by turning knob 22 causes the cam portion 20 to contact the bottom surface of flame plate 14 to move flame plate 14 up and down with respect to grate 12, in the same manner as described with respect to FIGS. 2B and 2C. FIG. 3B shows knob 22 turned so that cam portion 20 is turned away from flame plate 14, allowing the flame plate to move downward away from grate 12. In this position flame segments 14 are positioned below grate 12, as if the grill assembly 10 is set at a low temperature.

[0045] As shown in FIG. 4, flame segments 14a may include decorations to simulate the shape and color of flames that will appear to emerge from grate 12 when flame plate 14 is moved upward by turning knob 22. For example, different colored and/or textured regions 14a may be provided to simulate orange, yellow, and blue regions typically associated with gas flames on a real gas grill. By adjusting knob 22, different portions of flame segments 14a are made visible through grate 12, simulating adjustment of a barbeque grill. According to other embodiments, the simulation of flames emerging from grate 12 may also include colored fabric portions driven to move by a fan or other supply of moving air to simulate the pulsation of gas flames.

[0046] FIG. 5 shows a perspective view of a simulated thermometer 100 according to a further embodiment of the disclosure. Thermometer housing 119 includes a dial face 121 at a proximal end. Outer shaft 103 extends distally from housing 119. Outer shaft 103 may be sized to removably fit in thermometer port 8 in lid 3 of grill 1, as described above. Extending from outer shaft 103 is probe 109. At the distal end of probe 109 is probe tip 123. According to one embodiment, a shoulder 125 may be provided at the distal end of outer shaft 103.

[0047] FIG. 6A shows a cross section view of thermometer 100. Dial shaft 117 is provide along a central longitudinal axis of housing 119. Dial shaft 117 is rotatable about the central axis but is fixed axially. According to one embodiment, one or more bearings (not shown) are provided to hold shaft 117 axially and allow it to rotate about the longitudinal axis. Near the distal end of shaft 117 is cam follower 107. Cam follower 107 extends away from shaft 117 perpendicular to the central axis of housing 119. Probe 109 includes a probe cavity 110. Helical cam slot 111 is provided on the inside surface of probe 109. Cam follower 107 is engaged with helical cam slot 111.

[0048] Probe 109 is slidably connected with housing 119 so that probe 109 can slide proximally into housing 119 and distally outward from housing 119. Probe 109 is prevented from rotating with respect to housing 119. According to one embodiment, a key 126 extends axially along the outer surface of probe 109. Key 126 engages with key slot 126a on an inside surface of shoulder 125. Engagement of key 126 with key slot 126a allows probe 109 to slide proximally and distally with respect to housing 119 but remain rotationally fixed. A rim 113 may be provided at the proximal end of probe 109 within housing 119. Rim 113 interacts with the proximal surface of shoulder 125 to prevent probe 109 from exiting housing 119 in the distal direction.

[0049] Spring 115 is provided within housing 119 to provide an elastic force biasing probe 109 in the distal direction. According to one embodiment, spring 115 is a coil spring. The proximal end of spring 115 rests against the distal surface of proximal spring receiver 106. The distal end of spring 115 rests against the proximal surface of rim 113 which forms a distal spring receiver. When probe 109 is fully extended in the distal direction from housing 119 spring is slightly compressed to provide a constant restoring force holding rim 113 against the proximal surface of shoulder 125. When force is applied to probe 109, for example, by pressing probe tip 123 against a surface, probe 109 moves proximally into housing 119, compressing spring 115. Proximal motion of probe 109 relative to housing 119 causes helical cam slot 111 to move axially relative to cam follower 107. Cam follower 107 moves along helical cam slot 111, causing dial shaft 117 to rotate. FIG. 6B shows probe 109 pressed fully in the proximal direction. According to one embodiment, the pitch of helical cam slot 111 is selected so that, when cam follower 107 moves from the proximal end of slot 111 to the distal end of slot 111, dial shaft turns thought between about 90 degrees and about 360 degrees.

[0050] At the proximal end of housing 119 is dial case 120. Dial face 121 is provided within dial case 120. According to one embodiment, a clear window 124 forms the proximal surface of dial case 120. Indicator needle 105 is attached to dial shaft 117. Rotation of dial shaft 117 causes indicator needle 105 to rotate within dial case 120 and across dial face 121. FIG. 6B shows thermometer 100 with probe 109 pressed fully in the proximal direction, with cam follower 107 at the distal end of helical cam slot 111. Spring 115 is shown in a compressed condition. Indicator needle 105 has rotated to a different position with respect to dial face 121 from the position shown in FIG. 6A.

[0051] FIG. 7A is an exploded view of a simulated thermometer 100 according to another embodiment of the disclosure. FIG. 7B shows a cross section view of the thermometer 100 of FIG. 7A. FIG. 7C shows the engagement of probe 109 with outer housing 103.

[0052] Dial shaft 217 is connected with an indicator needle 105. According to one embodiment, needle indicator 105 forms a snap fit connection with dial shaft 217. One or more threads 217a are formed on the surface of dial shaft 217. Probe 109 is provided at the distal end of thermometer 100. As in the previous embodiment, probe 109 defines an interior cavity 110. A nut 211 is provided at the proximal end of probe 109 within cavity 110. Dial shaft 217 extends through nut 211. Threads 217a engage with the nut so that, when probe 109 moves axially with respect to dial shaft 217, dial shaft 217 is driven to rotate about its longitudinal axis. According to one embodiment, threads 217a form a square cross sectional shape that defines four helices along the surface of shaft 217. Nut 217 defines a square opening sized to fit the square cross section of threads 217a. According to one embodiment, bearing 206 is fitted to the distal end of dial shaft 217. Biasing means 115, such as a coil spring 115 is provided in interior cavity 110 of probe 109. Spring 115 is positioned between the internal distal surface of probe cavity 110 and the distal surface of bearing 206. Spring 115 biases probe 109 in the distal direction.

[0053] FIG. 7C shows the engagement of probe 109 and outer housing 103 with the dial and dial shaft removed for clarity. Probe 109 includes keys 108 (also shown in FIG. 7A) that extend outward from the surface of the probe. Housing 103 includes corresponding keyways 107 that extend longitudinally along the inside surface of the housing. Keyways 107 allow keys 108, and hence, probe 109, to move axially with respect to housing 103 but prevent probe 109 from rotating with respect to the housing. Also, keyways 107 terminate proximal of the distal end of housing 103. Contact between keys 108 and the distal ends of keyways 107 limit the motion of probe 109 in the distal direction and prevent probe 109 from detaching from housing 103.

[0054] Force applied in the proximal direction to probe 109 pushed the probe into housing 103. Nut 211 moves along axis of dial shaft 217. Engagement of threads 217a with nut 211 causes dial shaft 217 to rotate, driving needle indicator 105 to rotate with respect to dial face 121.

[0055] FIG. 8 shows a front view of dial case 120 for both the embodiments shown in FIGS. 6A-6C and FIGS. 7A-7C. According to one embodiment, indicia 122, such as temperature markings, are provided on dial face 121. Needle 105 moves across dial face 121 as probe 109 is press into housing 119 to show a simulated change in temperature as needle 105 is moved across dial face 121. Instead of, or in addition to temperature markings, other indicia, for example, terms associated with cooking food such as rare, medium, and well-done may be provided on dial face 121.

[0056] FIGS. 9 and 10 show a further embodiment of the disclosure. As shown in FIG. 9, a simulated food item 200 may be provided along with grill 1 and thermometer 100. FIG. 9 shows a simulation of a beef steak or pork chop formed from a non-edible, non-perishable material such as wood or plastic. One or more blind holes 202a, 202b, 202c extend through the surface 204 of food item 200. Each hole has a hole bottom 206a, 206b, 206c at a selected depth below surface 204.

[0057] FIG. 10 shows thermometer 100 used in connection with food item 200. Probe 109 is inserted into a selected one of holes 202a. Probe tip 123 contacts the bottom 206a of the hole. Shoulder 125 of thermometer 100 contacts surface 204. This configuration allows probe 109 to extend from housing 119 a distance equal to the depth of the hole. The depth of the hole is selected so that dial shaft 117, and hence indicator needle 105, rotate through a selected angular distance so that needle 105 points to a selected temperature shown on dial face 121. According to one embodiment, the depths of holes 202a, 202b, 202c are selected to show different temperatures on the thermometer 100, providing the user with the experience of testing whether the food item 200 has been heated to a desired temperature, for example, to a temperature that would render the food item safe to eat.

[0058] While the invention has been particularly shown and described with reference to exemplary embodiments thereof, the invention is not limited to these embodiments. It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the following claims. Therefore, the description should not be construed as limiting the scope of the invention.