SHEET CONVEYANCE DEVICE AND DETERMINATION METHOD
20240076153 ยท 2024-03-07
Inventors
Cpc classification
B65H3/06
PERFORMING OPERATIONS; TRANSPORTING
B65H7/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
According to one embodiment, a sheet conveyance device includes a plurality of conveyance rollers, a sheet sensor, and a control unit. The conveyance rollers convey a sheet on a conveyance path. The sheet sensor is provided at least at a first position and a second position on the conveyance path for the sheet and senses passage of a front end of the sheet and passage of a rear end of the sheet. The control unit determines double sheet feed based on a first time as time from passage of a front end of a first sheet through the first position to passage of the front end of the first sheet through the second position, a second time as time from sensing of the passage of the front end of the first sheet by a sheet sensor to sensing of passage of a rear end of the first sheet by the sheet sensor, a third time as time from passage through the first position of a front end of a second sheet conveyed by the conveyance roller after the first sheet to passage of the front end through the second position, and a fourth time as time from sensing of the passage of the front end of the second sheet by a sheet sensor to sensing of passage of a rear end of the second sheet by the sheet sensor.
Claims
1. A sheet conveyance device, comprising: a plurality of conveyance rollers that convey a sheet on a conveyance path; a sheet sensor provided at least at a first position and a second position on the conveyance path for the sheet that senses passage of a front end of the sheet and passage of a rear end of the sheet; and a controller configured to determine an occurrence of double sheet feed based on a first time as time from passage of a front end of a first sheet through the first position to passage of the front end of the first sheet through the second position, a second time as time from sensing the passage of the front end of the first sheet by the sheet sensor to sensing passage of a rear end of the first sheet by the sheet sensor, a third time as time from passage through the first position of a front end of a second sheet conveyed by the conveyance roller after the first sheet to passage of the front end through the second position, and a fourth time as time from sensing of the passage of the front end of the second sheet by the sheet sensor to sensing of passage of a rear end of the second sheet by the sheet sensor.
2. The sheet conveyance device according to claim 1, wherein the controller determines that double sheet feed occurs in a case where a first condition indicating that the first time and the third time are equal in length to each other is satisfied.
3. The sheet conveyance device according to claim 2, wherein the controller determines that double sheet feed occurs in a case where the first condition is satisfied and a second condition indicating that the fourth time is longer than the second time is satisfied.
4. The sheet conveyance device according to claim 1, wherein, in a case where it is determined that double sheet feed occurs, the controller performs output indicating the occurrence.
5. The sheet conveyance device according to claim 1, further comprising an image forming component configured to form an image on the sheet.
6. The sheet conveyance device according to claim 5, further comprising a registration roller pausing the front end of the sheet before the image forming component forms the image.
7. The sheet conveyance device according to claim 6, wherein, on the conveyance path for the sheet, a plurality of sheet sensors are provided upstream of the registration roller in a conveyance direction of the sheet.
8. The sheet conveyance device according to claim 7, wherein the registration roller is at a position other than between the first position and the second position on the conveyance path for the sheet.
9. The sheet conveyance device according to claim 1, comprising a sheet accommodating portion accommodating the sheet, wherein the plurality of conveyance rollers convey the sheet accommodated in the sheet accommodating portion.
10. The sheet conveyance device according to claim 9, comprising a pickup roller taking the sheet out of the sheet accommodating portion, wherein the plurality of conveyance rollers convey the sheet taken out of the sheet accommodating portion by the pickup roller.
11. A determination method performed by a sheet conveyance device including a plurality of conveyance rollers conveying a sheet on a conveyance path and a sheet sensor provided at least at a first position and a second position on the conveyance path for the sheet and sensing passage of a front end of the sheet and passage of a rear end of the sheet, comprising: measuring a first time as time from passage of a front end of a first sheet through the first position to passage of the front end of the first sheet through the second position; measuring a second time as time from sensing of the passage of the front end of the first sheet by a sheet sensor to sensing of passage of a rear end of the first sheet by the sheet sensor; measuring a third time as time from passage through the first position of a front end of a second sheet conveyed by the conveyance roller after the first sheet to passage of the front end through the second position; measuring a fourth time as time from sensing of the passage of the front end of the second sheet by a sheet sensor to sensing of passage of a rear end of the second sheet by the sheet sensor are acquired; and determining an occurrence of double sheet feed based on the first time, the second time, the third time, and the fourth time.
12. The determination method according to claim 11, further comprising determining that double sheet feed occurs in a case where a first condition indicating that the first time and the third time are equal in length to each other is satisfied.
13. The determination method according to claim 12, further comprising determining that double sheet feed occurs in a case where the first condition is satisfied and a second condition indicating that the fourth time is longer than the second time is satisfied.
14. The determination method according to claim 11, in a case where it is determined that double sheet feed occurs, further comprising performing output indicating the occurrence.
15. The determination method according to claim 11, further comprising forming an image on the sheet.
16. The determination method according to claim 15, further comprising pausing the front end of the sheet with a registration roller before forming the image.
17. The determination method according to claim 11, further comprising conveying the sheet accommodated in the sheet accommodating portion with a plurality of conveyance rollers.
18. The determination method according to claim 17, further comprising conveying the sheet taken out of the sheet accommodating portion by a pickup roller.
19. An image forming apparatus, comprising: an image forming component; and a sheet conveyance device, comprising: a plurality of conveyance rollers that convey a sheet on a conveyance path; a sheet sensor provided at least at a first position and a second position on the conveyance path for the sheet that senses passage of a front end of the sheet and passage of a rear end of the sheet; and a controller configured to determine an occurrence of double sheet feed based on a first time as time from passage of a front end of a first sheet through the first position to passage of the front end of the first sheet through the second position, a second time as time from sensing the passage of the front end of the first sheet by the sheet sensor to sensing passage of a rear end of the first sheet by the sheet sensor, a third time as time from passage through the first position of a front end of a second sheet conveyed by the conveyance roller after the first sheet to passage of the front end through the second position, and a fourth time as time from sensing of the passage of the front end of the second sheet by the sheet sensor to sensing of passage of a rear end of the second sheet by the sheet sensor.
20. The image forming apparatus according to claim 19, wherein the controller determines that double sheet feed occurs in a case where a first condition indicating that the first time and the third time are equal in length to each other is satisfied; or that double sheet feed occurs in a case where the first condition is satisfied and a second condition indicating that the fourth time is longer than the second time is satisfied.
Description
DESCRIPTION OF THE DRAWINGS
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
DETAILED DESCRIPTION
[0011] In general, according to one embodiment, a sheet conveyance device includes a plurality of conveyance rollers, a sheet sensor, and a control unit. The conveyance rollers convey a sheet on a conveyance path. The sheet sensor is provided at least at a first position and a second position on the conveyance path for the sheet and senses passage of a front end of the sheet and passage of a rear end of the sheet. The control unit determines double sheet feed based on a first time as time from passage of a front end of a first sheet through the first position to passage of the front end of the first sheet through the second position, a second time as time from sensing of the passage of the front end of the first sheet by a sheet sensor to sensing of passage of a rear end of the first sheet by the sheet sensor, a third time as time from passage through the first position of a front end of a second sheet conveyed by the conveyance roller after the first sheet to passage of the front end through the second position, and a fourth time as time from sensing of the passage of the front end of the second sheet by a sheet sensor to sensing of passage of a rear end of the second sheet by the sheet sensor.
[0012] Hereinafter, the sheet conveyance device and the determination method of the embodiment will be described with reference to the drawings.
[0013]
[0014] The image forming apparatus 100 forms an image on a sheet using a toner or an ink. In a case where the toner is used, the toner is fixed on the sheet by heating. In a case where the ink is used, the ink is dripped onto the sheet to form the image on the sheet. The sheet is, for example, paper or a label sheet. The sheet may be any object insofar as the image forming apparatus 100 is capable of forming an image on the surface of the sheet.
[0015] The image reading unit 10 reads image information to be read as light and dark. The image reading unit 10 records the read image information. The recorded image information may be transmitted to another information processing device via a network. The recorded image information may be image-formed on the sheet by the image forming unit 130.
[0016] The display 110 is an image display device such as a liquid crystal display and an organic electroluminescence (EL) display. The display 110 displays various types of information on the image forming apparatus 100.
[0017] The control panel 120 includes an operation device such as a plurality of buttons. The control panel 120 accepts user operations. For example, the control panel 120 may accept the input of a number or a character. For example, the control panel 120 may accept the operation of selecting one or more jobs from candidates displayed on the display 110. The control panel 120 outputs a signal corresponding to an operation performed by a user to the control unit 170. The display 110 and the control panel 120 may be configured as an integrated touch panel.
[0018] The image forming unit 130 forms an image on a sheet based on image information generated by the image reading unit 10 or image information received via a network. The image forming unit 130 includes, for example, a photoreceptor drum, an exposer, a developer, a transferer, and a fixer. A sheet conveyance path is formed in the image forming unit 130. A sheet to be processed is conveyed by a roller provided on the conveyance path. An image is formed on the sheet in the process of conveyance.
[0019] The image forming unit 130 forms an image by, for example, the following processing. The exposer of the image forming unit 130 forms an electrostatic latent image on the photoreceptor drum based on image information. The developer of the image forming unit 130 forms a visible image by toner adhesion to the electrostatic latent image.
[0020] The transferer of the image forming unit 130 transfers the visible image onto the sheet. The fixer of the image forming unit 130 fixes the visible image on the sheet by heating and pressurizing the sheet. The sheet on which the image is formed may be a sheet accommodated in the sheet accommodating portion 140 and conveyed or may be a manually fed sheet.
[0021] The sheet accommodating portion 140 accommodates a sheet used for image formation at the image forming unit 130. The sheet accommodated in the sheet accommodating portion 140 is taken out of the sheet accommodating portion 140 by a pickup roller. The sheet taken out of the sheet accommodating portion 140 is conveyed to the image forming unit 130 by a conveyance roller.
[0022] The sheet sensor group 150 includes a plurality of sheet sensors. Each sheet sensor provided in the sheet sensor group 150 senses a phenomenon entailed by the passage of a sheet conveyed in the sheet conveyance device of the host apparatus (image forming apparatus 100). For example, the sheet sensor senses the timing of passage of the front end of the sheet and the timing of passage of the rear end of the sheet. The front end of the sheet indicates the front end of the sheet toward the conveyance direction of the sheet. The rear end of the sheet indicates the rear end of the sheet toward the conveyance direction of the sheet. The sheet sensor may be configured using, for example, a sensor sensing a sheet by physically moving with sheet contact. The sheet sensor may be configured using an optical sensor to sense a sheet by light being blocked as the sheet passes. The sheet sensor may be configured using a sensor of another aspect.
[0023]
[0024] If the front end of the sheet abuts, the registration roller 183 may be in a state where the rotation of the registration roller 183 is stopped. If the front end of the sheet abuts, the registration roller 183 may be in a state of being rotated in the direction opposite to the direction in which the sheet is conveyed. The registration roller 183 may be configured to pause the front end of a sheet conveyed by a roller upstream of the registration roller 183. The registration roller 183 may restart the paused sheet at a timing when the image forming unit 130 forms an image at an appropriate position on the sheet.
[0025] A sheet sensor 151 senses the front end and the rear end of the sheet that passes through the separation roller 182. A sheet sensor 152 senses the front end and the rear end of the sheet that passes through the sheet sensor 151. A sheet sensor 153 senses the front end and the rear end of the sheet that passes through the registration roller 183. A sheet sensor 154 senses the front end and the rear end of the sheet that passes through the secondary transfer roller 184. A sheet sensor 155 senses the front end and the rear end of the sheet that passes through a fixer 131 of the image forming unit 130.
[0026] The storage unit 160 is configured using a storage device such as a magnetic hard disk device and a semiconductor storage device. The storage unit 160 stores data required if the image forming apparatus 100 operates. The storage unit 160 functions as, for example, a measurement time storage unit 161.
[0027] The measurement time storage unit 161 stores a first time and a second time measured by the control unit 170. The first time is the time from the timing when the sheet sensor that is one of a predetermined set of (two) sheet sensors and positioned on the upstream side of the sheet conveyance path senses the passage of the front end of the sheet to when the sheet sensor positioned on the downstream side of the sheet conveyance path senses the passage of the front end of the sheet. The measurement time storage unit 161 may store the first time regarding a plurality of sets of sheet sensors.
[0028] The predetermined set of sheet sensors may be defined as, for example, two sheet sensors successively positioned on the sheet conveyance path. The predetermined set of sheet sensors may be, for example, the sheet sensor 151 and the sheet sensor 152 illustrated in
[0029] In a case where the registration roller 183 is configured to pause the front end of the sheet, the set of the sheet sensor 152 in front of the registration roller 183 and the sheet sensor 153 behind the registration roller 183 may be excluded from the predetermined set of sheet sensors.
[0030] This is because the time from the timing when the sheet sensor 152 senses the passage of the front end of the sheet to when the sheet sensor 153 senses the passage of the front end of the sheet may not be stable on condition that the registration roller 183 is configured to restart the paused sheet at a timing when the image forming unit 130 forms an image at an appropriate position on the sheet.
[0031] The second time is the time from the timing when the passage of the front end of the sheet is sensed to when the passage of the rear end of the sheet is sensed at a predetermined sheet sensor. The measurement time storage unit 161 may store the second time regarding the plurality of sheet sensors. The predetermined sheet sensor may be, for example, the sheet sensor 151 illustrated in
[0032] The control unit 170 is configured using a processor such as a central processing unit (CPU) and a memory. The control unit 170 reads out and executes a program stored in advance in the storage unit 160. The control unit 170 controls the operation of each device provided in the image forming apparatus 100. The control unit 170 functions as, for example, a normal operation control unit 171 and a double feed determination unit 172.
[0033] The normal operation control unit 171 controls the normal operation of the host apparatus (image forming apparatus 100). The normal operation is an operation at a time when the image forming apparatus 100 functions as a normal image forming apparatus. The normal operation includes, for example, an operation such as image reading (scanning) by the image reading unit 10 and image formation (printing) by the image forming unit 130.
[0034] The double feed determination unit 172 executes double feed determination processing. The double feed determination unit 172 acquires the first time in each set and the second time at each sheet sensor in accordance with the sensing result of the sheet sensor group 150. The double feed determination unit 172 records each acquired time in the measurement time storage unit 161. The double feed determination unit 172 determines the occurrence of double feed based on each newly obtained time and each time obtained in the past.
[0035] In the double feed determination processing, the occurrence of double feed may be determined based on, for example, the following two conditions. First, a first condition will be described. The double feed determination unit 172 acquires the first time obtained in a certain set regarding the conveyance of a certain sheet (hereinafter, referred to as previous first time) and the first time obtained in the same set regarding the conveyance of another sheet conveyed before the sheet (hereinafter, referred to as subsequent first time, which corresponds to a third time). The double feed determination unit 172 determines whether the relationship between the previous first time and the subsequent first time obtained in the same set satisfies the predetermined first condition.
[0036] The predetermined first condition is, for example, a predetermined condition indicating that the subsequent first time and the previous first time are equal in length to each other. For example, the first condition may be the absolute value of the difference between the subsequent first time and the previous first time being smaller than a predetermined threshold value. For example, the first condition may be the ratio of the subsequent first time and the previous first time being a value within a predetermined range. For example, the first condition may be the absolute value of the difference between the subsequent first time and the previous first time being smaller than a predetermined ratio of the subsequent first time (for example, 1% or 3%). For example, the first condition may be the absolute value of the difference between the subsequent first time and the previous first time being smaller than a predetermined ratio of the previous first time (for example, 1% or 3%).
[0037] Next, a second condition will be described. The double feed determination unit 172 acquires the second time obtained at a certain sheet sensor regarding the conveyance of a certain sheet (hereinafter, referred to as previous second time) and the second time obtained at the same sheet sensor regarding the conveyance of another sheet conveyed before the sheet (hereinafter, referred to as subsequent second time, which corresponds to a fourth time). The double feed determination unit 172 determines whether the relationship between the previous second time and the subsequent second time obtained at the same sheet sensor satisfies the predetermined second condition.
[0038] The predetermined second condition is, for example, a predetermined condition indicating that the subsequent second time is longer than the previous second time. For example, the second condition may be the absolute value of the difference between the subsequent second time and the previous second time being larger than a predetermined threshold value. For example, the second condition may be the ratio of the subsequent second time and the previous second time being a value outside a predetermined range. For example, the second condition may be the absolute value of the difference between the subsequent second time and the previous second time being larger than a predetermined ratio of the subsequent second time (for example, 1% or 3%). For example, the second condition may be the absolute value of the difference between the subsequent second time and the previous second time being larger than a predetermined ratio of the previous second time (for example, 1% or 3%).
[0039] Illustrated in
[0040]
[0041]
[0042] Based on the above characteristics, the double feed determination unit 172 determines that double feed occurs in a case where both the first condition and the second condition are satisfied. With such a configuration, it is possible to sense the occurrence of double feed more accurately. In other words, it is possible to sense double feed by sensing the occurrence of double feed in response to the satisfaction of the second condition, but it is difficult to distinguish the double feed from another error that is not the double feed and an erroneous determination may be made. Against such a problem, by sensing the occurrence of double feed on condition that the first condition is satisfied, it is possible to sense the occurrence of double feed more accurately by distinguishing the double feed from another error. For example, the second condition may be satisfied in the event of a paper jam. However, the first condition is unlikely to be satisfied in the event of a paper jam. Accordingly, by sensing that double feed occurs in a case where the first condition and the second condition are satisfied, it is possible to prevent the occurrence of a paper jam from being erroneously sensed as the occurrence of double feed.
[0043]
Modification Example
[0044] The sheet conveyance device of the embodiment does not have to be limited to a device conveying a sheet subject to image formation in the image forming apparatus 100 as described above. A modification example of the sheet conveyance device of the embodiment will be described using
[0045] The sheet conveyance device 200 includes a plurality of sheet conveyance rollers 201. The plurality of sheet conveyance rollers 201 form a conveyance path from the sheet stacking portion 210 to the sheet discharge portion 211. A sheet sensor group including a plurality of sheet sensors is provided on the conveyance path. Sheet sensors 156 to 159 are provided in the example of
[0046] In this case, the set of sheet sensors subject to first time measurement may be, for example, the sheet sensor 156 and the sheet sensor 157. The set of sheet sensors subject to first time measurement may be, for example, the sheet sensor 157 and the sheet sensor 158. The set of sheet sensors subject to first time measurement may be, for example, the sheet sensor 158 and the sheet sensor 157. With such a configuration, double feed can be accurately determined also in the sheet conveyance device 200.
[0047] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.