A TELEMETRY TOOL JOINT
20230014307 ยท 2023-01-19
Inventors
Cpc classification
E21B47/13
FIXED CONSTRUCTIONS
E21B17/0283
FIXED CONSTRUCTIONS
E21B17/0423
FIXED CONSTRUCTIONS
International classification
Abstract
A telemetry tool joint may comprise a tool joint body adapted for connection to a downhole tubular as part of a tool string. The tubular may be a drill pipe or a downhole tool such as a drill bit or component of a bottom hole assembly. The tool joint body may comprise an axial bore comprising a bore wall having an interior wall surface and a tapered outer wall surface. The tapered outer bore wall surface may comprise a first continuous thread form having multiple turns comprising a first thread start and a first thread end and a second continuous thread form having multiple turns comprising a second thread start and a second thread end. The respective thread forms may be separated by a gap along the tapered outer bore wall surface. The gap may comprise one or more annular recesses adapted for housing a radially oriented inductive coupler.
Claims
1. A telemetry tool joint, comprising: a tool joint body adapted for connection to a downhole tubular; the tool joint body comprising an axial bore comprising a bore wall; the bore wall comprising an inner bore wall surface and an outer bore wall surface; at least a portion of the outer bore wall surface comprising a conical surface; the outer bore wall conical surface further comprising a first continuous thread form having multiple turns comprising a first thread start and a first thread end and a second continuous thread form having multiple turns comprising a second thread start and a second thread end; the first continuous thread form being separated from the second continuous thread form by a gap along the outer bore wall conical surface, wherein the gap comprises an annular recess formed in the outer bore wall conical surface adapted for housing a radially oriented transmission device.
2. The telemetry tool joint of claim 1, wherein the tool joint body comprises a pin end or a box end tool joint.
3. The telemetry tool joint of claim 1, wherein the downhole tubular comprises an upset drill pipe.
4. The telemetry tool joint of claim 1, wherein the downhole tubular comprises a downhole tool adapted for use in a bottom hole assembly.
5. The telemetry tool joint of claim 1, wherein the tool joint body comprises a drill bit.
6. The telemetry tool joint of claim 1, wherein the tool joint body further comprises a weld surface comprising a shoulder weld surface joining a conical weld surface adapted for connection to the downhole tubular.
7. The telemetry tool joint of claim 1, wherein the first and second thread forms comprise a helical thread form.
8. The telemetry tool joint of claim 1, wherein the first and second thread forms comprise a straight thread form.
9. The telemetry tool joint of claim 1, wherein the first thread form varies from the second thread form.
10. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises a flexible ring.
11. The telemetry tool joint of claim 1, wherein the annular recess comprises one or more bumper seats.
12. The telemetry tool joint of claim 1, wherein the annular recess comprises an annular bumper seat.
13. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises a mesh housing.
14. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises a mesh housing comprising one or more bumpers.
15. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises a mesh housing comprising an annular bumper.
16. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises an MCEI core comprising at least one embedded electrical conductor within the core.
17. The telemetry tool joint of claim 1, wherein the radially oriented transmission device comprises MCEI core segments strung onto an electrical conductor.
18. The telemetry tool joint of claim 1, wherein the gap comprises a hardened outer bore wall annular surface intermediate the first and second thread forms.
19. The telemetry tool joint of claim 1, wherein the annular recess comprises hardened bottom and side surfaces.
20. The telemetry tool joint of claim 1, wherein the gap comprises two or more annular recesses.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION AND THE PREFERRED EMBODIMENT
[0054] Referring to
[0055] The present disclosure presents a telemetry tool joint 600 that may comprise a threaded portion and a weld surface. The tool joint 600 may comprise a tool joint body 720 of a pin end or a box end that may be adapted for connection by means of welding to a downhole tubular such as a drill pipe, heavy weight drill pipe, drill collar, drill bit, or other downhole tool found in the bottom hole assembly of a downhole tool string. The tool joint body 720 may comprise a pin end 610 or a box end 605 tool joint having an axial bore 615 comprising a bore wall 650 for the pin end and 655 for the box end. The axial bore 615 may comprise an inner bore wall surface 660 and an outer bore wall surface 680/685 for the pin and box ends, respectively. At least a portion of the outer bore wall surface 680/685 may comprise a conical weld surface 730 and a shoulder weld surface 735. The respective weld surfaces may be attached to matching surfaces on the upset ends of a downhole tool such as a drill pipe or the thickened ends of any other downhole tool.
[0056] The outer bore wall 680/685 may further comprise a first continuous thread form 645A for the pin end and 635A for the box end adapted for connection in a tool sting. The respective thread forms may have multiple thread turns comprising a first thread start 690A for the pin end and 695A for the box end and a first thread end 690B/695B for the pin and box ends, respectively. A second continuous thread form 645B for the pin end and 635B for the box end having multiple turns may comprise a second thread start 690C for the pin end and 695C for the box end respectively and a second thread ends 690D/695D.
[0057] The first continuous thread form 645A/635A may be separated from the second continuous thread form 645B/635B by a gap 640 along the outer bore wall surface of the pin 680 and box 685. The gap may be one or more threads wide as measured crest to crest of adjacent threads. The gap 640 may comprise one or more annular recesses 630A/630B formed in the outer bore wall surface 680/685. The annular recesses may be adapted for housing a radially oriented transmission device or inductive coupler 620. The orientation of the transmission device may direct an electromagnetic signal between interconnected pin and box end tool joints.
[0058] The telemetry tool may comprise first 645A/635A and second 645B/635B thread forms comprising a helical thread form. The respective first 645A/635A and second 645B/635B thread forms may comprise a straight thread form. The first thread form 645A/635A may vary from the second thread form 645B/635B. The variations may include thread diameter, pitch, coarseness, hardness, height, gage, thickness, form, or the like.
[0059] The radially oriented transmission device 620 may comprise a rigid or flexible ring comprising a magnetically conductive electrically insulating, MCEI, core 725. And an electrical conductor embedded therein. See (Prior Art)
[0060] The radially oriented transmission device 620 may comprise a mesh housing 700 around its non-transmitting core surfaces. The mesh housing 700 may comprise one or more bumpers 705. The bumpers may comprise a metal on non-metal, such as a polymer suitable for use in the harsh downhole environment. Alternatively, the mesh housing 700 may comprise an annular bumper 705. The respective bumpers may be disposed along the interior or exterior of the mesh housing or along both sides of the housing. To accommodate the presence of the bumpers, the annular recess 630A/630B may comprise one or more bumper seats. Examples of such bumper seats may be depicted in (Prior Art)
[0061] The radially oriented transmission device 620 may comprise an MCEI core 725 comprising at least one embedded electrical conductor 625 within the core 725. The device 620 may further comprise a top transmission surface 710 comprising a depression 715. The depression 715 may be disposed on the top surface of the core above the electrical conductor. The MCEI core 725 may be a solid ring or it may comprise ring segments. The ring segments may be strung along the electrical conductor and held in place by the mesh housing.
[0062] The gap 640 may comprise a hardened outer bore wall 680/685 annular surface intermediate the first 645A/635A and second 645B/635B thread forms. The hardened surface may be harder than the surrounding bore wall. The gap 640 may comprise hardened bottom and side surfaces. The hardened surfaces may be achieved by brinelling, shot or laser peening, plating, heat treating, or chemical treating the desired surfaces.
[0063] The remainder of the detailed description is taken from the '649 reference and is applicable to the teachings of
[0064] Referring now to (PRIOR ART)
[0065] The tool string 31 or surface equipment 33 may comprise an energy source or multiple energy sources. The energy source may transmit electrical current to one or more downhole components 36 on the bottom hole assembly 37 or along the tool string 31. In some embodiments of the invention, one or more downhole component 36 may comprise sensors. These sensors may sense gamma rays, radioactive energy, resistivity, torque, pressure, or other drilling dynamics measurements or combinations thereof from the formation being drilled. Any combination of downhole components 36 in a tool string 31 may be compatible with the present invention. In some embodiments of the invention the drill string 31 may comprise an energy source that is radioactive or emits subatomic particles, such as gamma ray or neutron sources. The neutron source may comprise an Americium Beryllium source or it may comprise a pulsed neutron generator which uses deuterium and/or tritium ions. Data may be transmitted up and down the tool string 31 and between different tool components 36.
[0066] Data may be transmitted along the tool string 31 through techniques known in the art. A preferred method of downhole data transmission using inductive couplers disposed in tool joints is disclosed in the U.S. Pat. No. 6,670,880 to Hall, et al, which is herein incorporated by reference for all it discloses. An alternate data transmission path may comprise direct electrical contacts in tool joints such as in the system disclosed in U.S. Pat. No. 6,688,396 to Floerke, et al., which is herein incorporated by reference for all that it discloses. Another data transmission system that may also be adapted for use with the present invention is disclosed in U.S. Pat. No. 6,641,434 to Boyle, et al., which is also herein incorporated by reference for all that it discloses. In some embodiments, of the present invention alternative forms of telemetry may be used to communicate with the downhole components 36, such as telemetry systems that communicate through the drilling mud or through the earth. Such telemetry systems may use electromagnetic or acoustic waves. The alternative forms of telemetry may be the primary telemetry system for communication with the tool string 31 or they may be back-up systems designed to maintain some communication if the primary telemetry system fails.
[0067] A data swivel 34 or a wireless top-hole data connection may facilitate the transfer of data between components 36 of the rotatable tool string 31 and the stationary surface equipment 33.
[0068] Downhole tool string components 36 may comprise drill pipes, jars, shock absorbers, mud hammers, air hammers, mud motors, turbines, reamers, under-reamers, fishing tools, steering elements, MWD tools, LWD tools, seismic sources, seismic receivers, pumps, perforators, packers, other tools with an explosive charge, mud-pulse sirens. Downhole LWD Tools may be in the bottom hole assembly 37 or along the length of the downhole tool string 31. The tools may be inductive resistivity tools 35, sensors, drill bits, motors, hammers, steering elements, links, jars, seismic sources, seismic receivers, sensors, and other tools that aid in the operations of the downhole tool string 31. Different sensors are useful downhole such as pressure sensors, temperature sensors, inclinometers, thermocouplers, accelerometers, and imaging devices.
[0069] Preferably the downhole tool string 31 is a drill string. In other embodiments the downhole tool string 31 is part of a production well. In the present embodiment, an embodiment of a resistivity tool 35 in accordance with the present invention is shown producing a magnetic field 30 and projecting the magnetic field 30 through the formation 40. In addition to a resistivity tool 35, the tool string 31 may comprise an acoustic sensor system, hydrophone system, an annular pressure sensor system, formation pressure sensor system, a gamma ray sensor system, density neutron sensor system, a geophone array system, or an accelerometer system, directional drilling system, an inclination sensor system that may include a gyroscopic device, a drilling dynamics system, another system that may be used to evaluate formation properties, an active sensor, a passive sensor, or combinations thereof.
[0070] Control equipment may be in communication with the downhole tool string components 36 through an electrically conductive medium. For example, a coaxial cable, wire, twisted pair of wires or combinations thereof may travel from the surface to at least one downhole tool string component. The medium may be in inductive or electrical communication with each other through couplers positioned to allow signal transmission across the connection of the downhole component and the tool string. The couplers may be disposed within recesses in either a primary or secondary shoulder of the connection or they may be disposed within inserts positioned within the bores of the drill bit assembly and the downhole tool string component. As the control equipment receives information indicating specific formation qualities, the control equipment may then change drilling parameters according to the data received to optimize drilling efficiency. Operation of the drill string 31 may include the ability to steer the direction of drilling based on the data.
[0071] Referring now to (PRIOR ART)
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[0074] In order to take advantage of the high magnetic permeability of ferrite while reducing the risk of cracking the brittle material, a flexible assembly of ferrite segments is formed in the shape of a ring. Flexible rings 401 may be advantageous for ease of production and assembly of the resistivity toot In the present embodiment of the invention, the flexible ring 401 comprises a plurality of ferrite segments 402 that are flexibly joined together with a flexible adhesive backing 407. Although in this embodiment a flexible adhesive backing 407 is shown, other embodiments of flexible backing are encompassed within the claims of this application. Additionally, adjacent ferrite segments 402 may be connected by an adhesive, moldings, form, brace, hinge, tie, string, tape, or combinations thereof.
[0075] In the present embodiment a flexible ring 401 is shown comprising a generally circular trough. The circular trough comprises a bottom end 403, two sides 404 and an open end defined by a plane 405 comprising a distal end of each of the sides. In some embodiments of the invention the plane 405 of the open end may be generally parallel to a longitudinal surface 406 of the inner diameter 302 of the tubular wall, see (PRIOR ART)
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[0087] Whereas the present invention has been described in relation to the drawings attached hereto, it should be understood that other and further modifications apart from those shown or suggested herein, may be made within the scope and spirit of the present invention.