Anchor
20230015097 · 2023-01-19
Inventors
Cpc classification
A61B17/7032
HUMAN NECESSITIES
A61B17/844
HUMAN NECESSITIES
A61B17/7035
HUMAN NECESSITIES
International classification
A61B17/84
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
Abstract
An anchor including shape memory metals, shape memory polymers or a combination thereof. The anchor has surgical and nonsurgical uses.
Claims
1. An anchor adapted for interconnection with an apparatus distinct from the anchor; the anchor comprising a shaft comprising: a) a first lengthwise end comprising a conical penetrating edge adapted for insertion into and through a surgically created opening in a bone; b) a second lengthwise end comprising a non-penetrating margin positioned opposite the conical penetrating edge; c) a first section proximate the first lengthwise end and a second section proximate the second lengthwise end, wherein the first and second sections are rigid constructions; and d) a flexible mesh comprising: i) a first circumference connected to an inward side of the first lengthwise end and a second circumference connected to an inward side of the second lengthwise end; and ii) a plurality of interwoven shape memory wires or threads or a combination thereof connected between the first circumference and the second circumference; the plurality of interwoven shape memory wires or fibers creating apertures ranging in size from about 1 micrometer to about 5 millimeters; the sizes of the apertures adapted to improve passage of the flexible mesh through the opening, wherein prior to insertion through the opening, a breadth of a middle cross-section of the flexible mesh is equal to or less than diameters of the inward side of the first lengthwise end and the inward side of the second lengthwise end, and subsequent to insertion through the opening, the middle cross-section of the flexible mesh expands to at least twice a size of a bore of the opening, thereby preventing pullout of the anchor from the spinal bone.
2. The anchor of claim 1, wherein the transition temperature for the mesh is influenced by the shape memory wires or shape memory polymeric fibers incorporated into the mesh.
3. The anchor of claim 2, wherein the mesh comprises at least one shape memory alloy or shape memory polymer.
4. The anchor of claim 3, wherein the shape memory alloy comprises nickel and titanium and the shape memory polymer comprises at least one polyurethane, epoxy, polyolefin or polyester.
5. The anchor of claim 4, wherein on achieving the transition temperature, the mesh is expanded or contracted.
6. The anchor of claim 5, wherein the transition temperature is from about 20 degrees Celsius to about 33 degrees Celsius.
7. The anchor of claim 5, wherein the transition temperature is less than about 35 degrees Celsius.
8. The anchor of claim 6 comprising: a) a polyaxial head mounted to the non-penetrating margin; or b) a thread wound about a portion of the second lengthwise end.
9. The anchor of claim 8 comprising one or more areas of surface treatments.
10. An anchor adapted for interconnection with an apparatus distinct from the anchor; the anchor comprising: a) a shaft comprising: i) a first lengthwise end comprising a first segment including two divisions; ii) a second lengthwise end comprising a rigid second segment and a non-penetrating margin positioned opposite the first segment; the rigid second segment connected to the first segment; and iii) the two divisions comprising a temperature sensitive composition, wherein the temperature sensitive composition's is a first contour until a transition temperature for the temperature sensitive composition is achieved, thereby transforming the temperature sensitive composition into a second contour.
11. The anchor of claim 10, wherein the transition temperature for the two divisions is influenced by shape memory alloys, shape memory polymeric fibers or a combination thereof incorporated into the two divisions.
12. The anchor of claim 11, wherein the temperature sensitive composition comprises at least one shape memory alloy or at least one shape memory polymer.
13. The anchor of claim 12, wherein the shape memory alloy comprises nickel and titanium and the shape memory polymer comprises at least one polyurethane, epoxy, polyolefin or polyester.
14. The anchor of claim 13, wherein on achieving the transition temperature, the two divisions are either uncurled or curled.
15. The anchor of claim 14, wherein the uncurled divisions converge to a point.
16. The anchor of claim 14, wherein the curled divisions create a hook-like contour configured to impede movements of the anchor.
17. The anchor of claim 14, wherein the transition temperature is from about 20 degrees Celsius to about 33 degrees Celsius.
18. The anchor of claim 17 comprising: a) a polyaxial head mounted to the non-penetrating margin; or b) a thread wound about a portion of the second lengthwise end.
19. The anchor of claim 18 comprising one or more areas of surface treatments adapted to enhance bone ingrowth.
20. An anchor insertable into a ceiling, floor, roof or wall of a structure; the anchor comprising a shaft comprising: a) a first lengthwise end comprising a penetrating edge adapted to penetrate the ceiling, floor, roof or wall of the structure; b) a second lengthwise end comprising a non-penetrating margin positioned opposite the penetrating edge; c) a first section proximate the first lengthwise end and a second section proximate the second lengthwise end, wherein the first and second sections are rigid constructions; and d) an intermediate section positioned between the first section and the second section; the intermediate section comprising a temperature sensitive composition, wherein the temperature sensitive composition is a first contour until a transition temperature for the temperature sensitive composition is achieved, thereby transforming the temperature sensitive composition into a second contour.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053] Although the disclosure hereof is detailed to enable those skilled in the art to practice the invention, the embodiments published herein merely exemplify the present invention.
[0054] The Surgical Preferred Embodiments
[0055] In the most general sense, the present invention is a bone fastener or anchor for implantation into a surgically created cavity where the anchor is adapted for connection with an apparatus distinct from the anchor. Among other things, the current invention can be adapted for use with vertebra or other bone tissues. The present anchor is particularly adapted for use in the cervical region of the spine. Polymethymethacrylate is an adhesive particularly well suited for use with the current anchor.
[0056] Preferred embodiments of the present invention are manufactured of titanium alloys, stainless steel, shape memory alloys, non-resorbable polymers or any other composition acceptable in the art. Within the scope of the present invention, it has advantageously been discovered that shafts (40F, 40S) can have lengths from about 2 to about 10 millimeters; polyaxial heads (150) can have lengths of from about 5 millimeters to about 25 millimeters; sockets (154) of polyaxial heads (150) can have depths from about 3 millimeters to about 23 millimeters, diameters from about 4 millimeters to about 20 millimeters, lateral openings widths (162, 164) from about 3 millimeters to about 10 millimeters.
[0057]
[0058] Shaft (40f) includes first section (70), second section (80) and intermediate section (90) positioned between first section (70) and second section (80). First section (70) is proximate first lengthwise end (42f) and second section (80) is proximate second lengthwise end (44f). Within the scope of the current invention, first section (70) and second section (80) are constructed from rigid biocompatible materials.
[0059] Intermediate section (90) of shaft (40f) is positioned between first section (70) and second section (80). Intermediate section (90) is constructed of a temperature sensitive composition that can include shape memory metals, shape memory polymers or a combination thereof. These shape memory materials have a first contour above the transition temperature and a second configuration below the transition temperature of the shape memory materials. By way of illustration, when intermediate section or mesh (90) is cooled below the transition temperature, the second temporary contour of anchor (30) allows surgical insertion of anchor (30) into the patient. After placement into the patient, when anchor (30) warms above the transition temperature, anchor (30) returns to the first contour.
[0060] In select preferred embodiments, intermediate section (90) is constructed as a mesh. Intermediate section (90) can include one or more shape memory alloys or metals, shape memory polymers or a combination thereof. In some preferred embodiments, the shape memory alloy is a biocompatible alloy of nickel and titanium with percentages of nickel selected as a matter of predetermined medical engineering parameters. Within the scope of the present invention, shape memory polymers can include polyurethanes, epoxies, polyolefins or polyesters.
[0061] As shown in
[0062] As shown in
[0063] In select preferred embodiments, polyaxial head (150) is connected to non-penetrating margin (46f) of shaft (40f). Polyaxial head (150) of anchor (30) is adapted for connection with an apparatus (not shown) distinct from anchor (30). Examples of apparatus connectable to polyaxial head (150) include but are not limited to: rods, bars, cross-links, screws and locking nuts. Polyaxial head (150) is provided with spheroid (152) connected to non-penetrating margin (46f) of second lengthwise end (44f) of shaft (40f). Prior to surgical fixation, the combination of spheroid (152) and socket (154) allows polyaxial head (150) to be moved in a multitude of axes relative to the longitudinal axis (X-X) of shaft (40f). Socket (154) is provided with an outward housing (156) and inward receptacle (158) including one or more threads (160). Selected preferred embodiments of housing (156) can be provided with openings (162, 164, 166) adapted to receive one or more apparatus distinct from anchor (30).
[0064] The embodiments, enabled in
[0065] Among other things, another preferred embodiment of anchor (30), enabled in
[0066] Shaft (40s) includes first segment (100) and second segment (120). First segment (100) is proximate first lengthwise end (42s) and second segment (120) is proximate second lengthwise end (44s). Within the scope of the current invention, second segment (120) is constructed from rigid biocompatible materials acceptable in the art.
[0067] In select preferred embodiments, polyaxial head (150) is connected to non-penetrating margin (46s) of shaft (40s). Polyaxial head (150) of anchor (30) is adapted for connection with an apparatus (not shown) distinct from anchor (30). Examples of apparatus connectable to polyaxial head (150) include but are not limited to: rods, bars, cross-links, screws and locking nuts. Polyaxial head (150) is provided with spheroid (152) connected to non-penetrating margin (46s) of second lengthwise end (44s) of shaft (40s). Prior to surgical fixation, the combination of spheroid (152) and socket (154) allows polyaxial head (150) to be moved in a multitude of axes relative to the longitudinal axis (X-X) of shaft (40f). Socket (154) is provided with an outward housing (156) and inward receptacle (158) including one or more threads (160). Selected preferred embodiments of housing (156) can be provided with openings (162, 164, 166) adapted to receive one or more apparatus distinct from anchor (30).
[0068] First segment (100) includes at least two divisions (102, 104). As shown in
[0069] As shown in
[0070] When first segment (100) returns to its first configuration inside the lateral mass, divisions (102, 104) of first segment (100) can impede movements of the anchor (30) and assist in preventing back out or pull out of anchor (30) from the surgically created cavity. Among other things, in operation, this surgical configuration can clamp a greater volume of cortical bone between curled divisions (102, 104) and polyaxial head (150) of anchor (30) than is possible with current lateral mass fixation screws.
[0071] The embodiments, enabled in
[0072] As used in this Application, “transition temperature” means the temperature at which a portion of the anchor (30) changes from a first contour to a second contour.
[0073] Transition temperature ranges for the change from a first distinct shape or contour to a second distinct shape or contour of the temperature sensitive composition of anchor (30) can range from about −20 degrees Celsius to about +110 degrees Celsius. Depending on the transition metals incorporated into the temperature sensitive composition, the range for transition of the current temperature sensitive composition from a first contour to a second contour can range from about −20 degrees Celsius to about +40 degrees Celsius. Select preferred embodiments of the current invention can have transition temperature of from about 20 degrees Celsius to about 33 degrees Celsius. Still other preferred embodiments can have a transition temperature of less than about 35 degrees Celsius. Along with shape memory alloys and shape memory polymers, preferred embodiments of the anchor can be provided with surface treatments in anticipation of improving attachment of bone to the bone fastener or anchor.
[0074] The Nonsurgical Preferred Embodiments
[0075] The present invention is an anchor that is insertable into a ceiling, floor, roof or wall of a structure. A portion of the anchor is insertable through ceiling, floor, roof or wall of a structure. Depending on the composition into which the anchor will be inserted, the current invention can be self-tapping for select compositions. Due to the anchor's unique construction, the anchor can be used to support a load for generally horizontal surfaces such as ceilings, floors and roofs and generally vertical surfaces such as walls. It is believed that the current anchor can support a load of up to about 35 kilograms when the anchor is inserted into a generally vertical surface and a load of up to about 9 kilograms when the anchor is inserted into a generally horizontal surface. With respect to maximum load and ease of placement, it is believed that the present anchor can provide the benefits of currently available ribbed plastic anchors, self-drilling anchors, molly bolts and toggle bolts while eliminating the shortcomings of currently available anchors.
[0076] Preferred embodiments of the present invention are manufactured of metallic alloys, stainless steel, polymers any other composition acceptable in the art. Within the scope of the present invention, it has advantageously been discovered that shafts (40F, 40S) can have lengths from about 50 to about 200 millimeters and heads (150) can have lengths of from about 3 millimeters to about 6.5 millimeters.
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[0078] Shaft (40f) includes first section (70), second section (80) and intermediate section (90). First section (70) is proximate first lengthwise end (42f) and second section (80) is proximate second lengthwise end (44f). Within the scope of the current invention, first section (70) and second section (80) are constructed from rigid materials acceptable in the art.
[0079] Intermediate section (90) of shaft (40f) is positioned between first section (70) and second section (80). Intermediate section (90) is constructed of a temperature sensitive composition that can include shape memory metals, shape memory polymers or a combination thereof. The temperature sensitive composition's shape is a first contour above the transition temperature for the temperature sensitive composition and a second configuration below the transition temperature of the temperature sensitive composition. By way of illustration, when intermediate section (90) is cooled below the transition temperature, the second temporary contour of anchor (30) allows insertion of anchor (30) into a generally vertical or horizontal surface. After placement into the ceiling, floor, roof or wall of a structure, when anchor (30) warms above the transition temperature, anchor (30) returns to the first contour.
[0080] In select preferred embodiments, intermediate section (90) constructed as a mesh. Intermediate section (90) can include one or more transition metals such as a shape memory alloy. In some preferred embodiments, the shape memory alloy is an alloy of nickel and titanium with percentages of nickel selected as a matter of predetermined engineering parameters.
[0081] As shown in
[0082] As shown in
[0083] In select preferred embodiments, head (150) is connected to non-penetrating margin (46f) of shaft (40f). As shown in
[0084] The embodiments, enabled in
[0085] Another preferred embodiment of anchor (30), enabled in
[0086] Shaft (40s) includes first segment (100) and second segment (120). First segment (100) is proximate first lengthwise end (42s) and second segment (120) is proximate second lengthwise end (44s). Within the scope of the current invention, second segment (120) is constructed from rigid materials acceptable in the art.
[0087] In select preferred embodiments, head (150) is connected to non-penetrating margin (46s) of shaft (40s). Head (150) of anchor (30) is adapted for connection with an apparatus (not shown) such as a load distinct from anchor (30).
[0088] First segment (100) includes at least two divisions (102, 104). As shown in
[0089] As shown in
[0090] When first segment (100) returns to its first configuration inside the ceiling, floor, roof or wall, divisions (102, 104) of first segment (100) can impede movements of the anchor (30) and assist in preventing back out or pull out of anchor (30) from the horizontal or vertical surface. In operation, this first configuration anchor (30) contacts a greater surface area of the ceiling, floor, roof or wall than is possible with currently available anchors. It is believed that: the greater surface area of anchor (30) contacting the vertical or horizontal surface of the structure, the greater the resistance to pull out when anchor (30) carries a load.
[0091] As shown in
[0092] The embodiments, enabled in
[0093] As used in this Application, “transition temperature” means the temperature at which a portion of the anchor (30) changes from a first contour to a second contour.
[0094] Transition temperature ranges for the change from a first distinct shape or contour to a second distinct shape or contour of the temperature sensitive composition of anchor (30) can range from about −20 degrees Celsius to about +110 degrees Celsius. Depending on the shape memory alloys or shape memory polymers incorporated into the temperature sensitive composition, the range for transition of the current temperature sensitive composition from a first contour to a second contour is from about −20 degrees Celsius to about 0 degrees Celsius. For many uses of the current invention, at ambient temperature, anchor (30) will assume the shape that most resistant to back-out or pull-out
[0095] Applicant has enabled, described and disclosed the invention as required by Title 35 of the United States Code.