Apparatus with Magnetic Drive for Generation of Air-Borne Spray to Remove Malodor and Contamination
20240067138 ยท 2024-02-29
Inventors
Cpc classification
A61L2202/16
HUMAN NECESSITIES
B60S3/008
PERFORMING OPERATIONS; TRANSPORTING
B08B9/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B3/04
PERFORMING OPERATIONS; TRANSPORTING
A61L9/14
HUMAN NECESSITIES
International classification
B60S3/00
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B3/04
PERFORMING OPERATIONS; TRANSPORTING
B08B9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided an apparatus, system, and method of treating a condition in an enclosable environment. The method includes adding water and a formulation into a container and closing the enclosable environment with the container there inside. The water and formulation are agitated via a magnetic impeller, thereby causing a release of a gaseous cleaning agent from the formulation. An air-borne spray exiting from the container spreads throughout the enclosable environment to contact the air and surfaces to be cleaned, thereby decontaminating, and removing malodor from within the enclosable environment. The enclosable environment is maintained closed for an effective time period while the cleaning agent treats the enclosable space.
Claims
1. An apparatus for generating and distributing a gaseous cleaning agent, the apparatus comprising: a container having an interior volume configured to contain water and a formulation that produces the gaseous cleaning agent when in contact with the water; a magnetic impeller configured to be placed in the container; a base coupled to an end of the container; and a magnetic field in the base of the apparatus, configured to be brought into rotation and to couple magnetically with the magnetic impeller, thereby bringing the magnetic impeller into rotation; wherein, during operation of the apparatus, controlled rotation of the magnetic impeller in the container containing the water and the formulation forms a vortex in the container that accelerates release of the gaseous cleaning agent and emission of an airborne spray comprising water and the gaseous cleaning agent from the container.
2. The apparatus of claim 1, wherein: the magnetic field is provided by a magnet in the base; and a motor rotationally coupled to the magnet, such that rotation of a spindle of the motor causes rotation of the magnet and thereby rotation of the magnetic field.
3. The apparatus of claim 1, wherein the magnetic impeller is configured to create a vortex in the interior volume when the apparatus is in use and the magnetic impeller is rotated.
4. The apparatus of claim 1, wherein the base of the apparatus is isolated from fluid communication with the interior volume of the container.
5. The apparatus of claim 1, wherein the base comprises a mechanical interface configured to engage a corresponding interface of the container.
6. The apparatus of claim 1, the container further comprises a lid with a nozzle configured to release the gaseous cleaning agent from the container during use, wherein the lid and nozzle are configured to emit the air-borne spray of gaseous cleaning agent and entrained water through the nozzle.
7. The apparatus of claim 6, wherein the lid includes a baffle that is configured to selectively allow passage of droplets of water based on droplet size.
8. The apparatus of claim 1 further comprising a timer, the timer configured to be set for a duration of operation of the apparatus.
9. The apparatus of claim 1, further comprising external indicia that alert when an operating cycle is complete.
10. The apparatus of claim 1, wherein the apparatus comprises material resistant to release of gaseous cleaning agent.
11. An apparatus for generating and distributing a gaseous cleaning agent, the apparatus comprising: a container having an interior configured to contain water and a formulation, the formulation producing a gaseous cleaning agent when in contact with water; a magnetic impeller located in the container; a base coupled to a bottom end of the container, the base having a base interior isolated from fluid communication with the interior of the container; a motor housed within the base interior; and a magnet housed in the base interior, the magnet rotationally coupled to the motor, the magnet having a magnetic field configured to cause the magnetic impeller to rotate when the magnet is rotated by the motor; wherein, when the magnetic impeller is rotated, and the container contains water and a formulation, the water forms a vortex in the container.
12. The apparatus of claim 11, wherein the container further comprises a lid with a nozzle configured to release the gaseous cleaning agent from the container during use, wherein the lid and nozzle are configured to emit an air-borne spray of gaseous cleaning agent and entrained water through the nozzle.
13. The apparatus of claim 12, wherein the lid includes a baffle that is configured to selectively allow passage of droplets of water based on droplet size.
14. The apparatus of claim 11, further comprising a timer, the timer configured to be set for a duration of operation of the apparatus.
15. The apparatus of claim 11, further comprising external indicia that alert when an operating cycle is complete.
16. The apparatus of claim 11, wherein the apparatus comprises material resistant to release of the gaseous cleaning agent.
17. An apparatus for generating and distributing chlorine dioxide, the apparatus comprising: a container resistant to chlorine dioxide corrosion having an interior configured to contain water and a formulation, the formulation producing gaseous chlorine dioxide when in contact with water; a magnetic impeller located in the container, the magnetic impeller coated with a chlorine dioxide resistant composition; a base coupled to a bottom end of the container, the base having a base interior isolated from fluid communication with the interior of the container; a motor housed within the base interior; and a magnet housed in the base interior, the magnet rotationally coupled to the motor, the magnet having a magnetic field configured to cause the magnetic impeller to rotate when the magnet is rotated by the motor; wherein, when the magnetic impeller is rotated, and the container contains water and the formulation, the water forms a vortex in the container.
18. The apparatus of claim 17, wherein the container further comprises a lid with a nozzle configured to release the gaseous cleaning agent from the container during use, wherein the lid and nozzle are configured to emit an air-borne spray of gaseous cleaning agent and entrained water through the nozzle.
19. The apparatus of claim 17, further comprising a timer, the timer configured to be set for a duration of operation of the apparatus.
20. The apparatus of claim 17, further comprising external indicia that alert when an operating cycle is complete.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The foregoing aspects and many of the attendant advantages, of the present technology will become more readily appreciated by reference to the following Detailed Description, when taken in conjunction with the accompanying simplified drawings of exemplary embodiments. The drawings, briefly described here below, are not to scale, are presented for ease of explanation and do not limit the scope of the inventions recited in the accompanying patent claims.
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
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[0028]
DETAILED DESCRIPTION
[0029] In the following non-limiting detailed descriptions of examples of embodiments of the inventions may refer to appended Figure drawings and are not limited to the drawings, which are merely presented for enhancing explanations of features of the technology. In addition, the detailed descriptions may refer to particular terms of art, some of which are defined herein, as appropriate and necessary for clarity.
[0030] The term cabin as used in the specification and claims refer to a space containing contaminated surfaces that can readily be enclosed, for example by closing doors, windows and air vent system, if any, of the space such that air inside the space is neither withdrawn nor added to. The air may be allowed to re-circulate in the cabin however, by activation of an air circulation system, for example, or use of a fan in the cabin. This is useful to also treat ductwork in the air circulation system to remove malodors and to remove or reduce any microbial or viral load.
[0031] The terms enclosable environment, or enclosable space is meant as synonymous with cabin, but for the sake of clarity these terms include, but are not limited to, rooms in a house, hotel rooms, hospital rooms, rooms in homes for the aged, intensive care units, surgery rooms, yoga rooms, gyms, restaurants, ships cabins and passenger-use spaces on cruise vessels, trains, buses, aircraft cabins, and the like. So, this should not be read as limited to commonly understood vehicular cabins. In general, the terms encompass living spaces, and other spaces, that humans use regularly, even if intermittently, and that contain surfaces on which microbial life forms can dwell as a potential source for spread of infection.
[0032] The term coating or coat as is used in reference to a coating a cleaning agent onto surfaces, means that the cleaning agent (by an air-borne mist of fine liquid droplets and a gaseous cleaning agent) contacts the surfaces, and the coating may be discontinuous in some contacted areas of surface. The surfaces may include, but are not limited to, fine surface textures, surface patterns, and tight interstitial spaces such as found, for example, in stitched seats and dash boards, couches, textiles, tiles, bedding, carpets, table tops, chairs, floors, wood, interior boundaries (such as walls, ceilings), cabinets, beds, bedding materials, etc.
[0033] The terms contamination or contamination load when used in reference to surfaces within a cabin means microbial, fungal, or viral contamination and also includes contaminants that cause a malodorous scent, for example, of decayed organic matter, fecal matter, and the like.
[0034] The term effective period of time as it relates to the time that the cleaning agent dwells in a cabin for cleaning of surfaces therein, the effective period may vary from about 3 to about 20 minutes; and in particular may be from about 3 to about 10 minutes. More or less time may also be effective, depending upon the degree of cleaning (extent of contaminant load reduction) to be achieved, the nature of the chemical cleaning agent used, and the number of repetitions of treatment sequentially, if such repetition is necessary. For example, some cabin spaces may have surfaces so heavily contaminated as to require more than one treatment, or to require that the gaseous cleaning agent dwell on surfaces for up to 8 hours, or overnight, to achieve a desired level of cleanliness, deodorization, sanitization or disinfection, as applicable.
[0035] The term sealing in the context of sealing a cabin or an enclosable environment/space means that windows doors and other ingress or exit points are closed. However, if the cabin or the enclosable environment/space has an air duct system that can be set to recirculate air, then setting it to recirculate falls within the meaning of the term sealing and it allows potential cleaning of the air duct system.
[0036] The term significant reduction in contamination load means that the contamination load of a particular contaminating species is reduced by at least 80% after cleaning in exemplary embodiments, or in some exemplary embodiments at least 98% after cleaning.
[0037] Several of the following examples discussed in relation to the Figures may relate, for ease of explanation, to vehicles, but it should be understood that the explanations are also applicable to enclosable environments, as defined herein.
[0038] Referring to
[0039] An exemplary embodiment of an apparatus useful in carrying out the systems and methods of the invention is illustrated in
[0040] Referring more particularly to
[0041] While the gaseous cleaning agent has been described as chlorine dioxide, other gaseous agents that perform the same or similar function may also be useful and are encompassed in the claims here below. In addition, odorizing substances may be added to impart a pleasant smell to the interior of the cleaned cabin, or to mask any chemical smell.
[0042] Referring to
[0043] After the motor is stopped, again optionally, the air circulation may be turned on to assist in dissipating the gaseous cleaning agent, as in block 580. After a period of time has elapsed, the expiration light will activate in block 590 signaling to the operator that it is safe to enter the enclosable environment because the gaseous cleaning agent has sufficiently dissipated. The period of elapsed time from motor deactivation to light activation can be set at a suitable time based on whether there is air circulation ongoing or not, and other factors that promote gaseous cleaning agent dissipation. Typically, in the range of about 3 to about 5 minutes. Then in block 595 the cleaning process is completed, and the operator can enter to retrieve the apparatus.
[0044] Referring now to
[0045] As an exemplary alternative, when the apparatus 200 is not battery powered, but relies on an external power source, the power can be provided, for example, by an electrical cable 288 with connector at one end 292 extending to the power source 292 and connector 290 at the other end plugging into the apparatus 200. The timer may conveniently be carried in a USB-type device 280 with integrated chip (with timer functionality) that can be connected inline in the cable 288, as shown, via opposed ends 282, 284. The USB-type IC timer device has both a start button 285 as well as an indicator light. Of course, other means may also be used, and are within the scope of this disclosure.
[0046] Further, the indicator light may be separate from the apparatus 200. Indeed, it may be independently timed. It may also be set apart from the apparatus, for example on the roof of a car being treated, or in the hallway of a hotel outside the room being treated, and the like for convenience.
[0047]
[0048] Of course, in the example of
[0049] It is recognized that certain chemical formulations may be mildly corrosive. Over a period of time, and many uses of the device described herein that mixes water with a formulation to produce a gaseous cleaning agent, it may corrode metal or electronic parts. Thus, even very minor leakage from container that generates the mixture (of cleaning agent in water) down around the spindle of the impeller into the base may cause damage in the longer term to components in the base, such as the motor or electronics. The question then is how to avoid even the most minor leakage that might be considered in-significant from passing from the container around the spindle down into the base and into contact with the motor and electricals in the base.
[0050] An alternative embodiment provides the solution: make the base a separate component that is coupled to the lower end of the container. This can be achieved, in a non-limiting example, by exterior screw thread on the base to an interior screw thread of the lower end on the container, or by some other mechanical locking means or by friction fit. The base is sealed and the inner cavity within the sealed base contains the motor there inside such that there is no fluid communication between the cavity with the interior of the container (which is a reactor-generator of the gaseous cleaning agent). Thus, leakage is avoided because there is no possible fluid communication between the interior of the container that is sealed off from the interior of the base. Thus, the sealed-in motor is effectively completely isolated from the water/formulation in the container and there is no spindle penetrating the bottom of the container to extend into the base. This is achieved by coupling the motor in the base to a magnet such that when the motor is activated, the magnet spins at a motor-controlled rate, which can be manually adjusted, in a non-limiting example, by a control knob on the outside of the base. In turn, there is a magnetic impeller placed inside the container such that the magnetic impeller responds to or interacts with the magnetic field of the rotating magnet, such that they rotate substantially in unison together. The magnetic fields of the two magnets (the motor driven one and the magnetic impeller) are sufficiently strong to swirl the water/formulation mixture in the container at a rate to cause formation of a vortex, similar to that created by a mechanical impeller explained and illustrated here above.
[0051] As with a mechanical impeller, the rotation of the magnetic impeller creates a vortex which generates an air-borne spray comprising water and gaseous cleaning agent which is expelled from the container. Moreover, the impeller's agitation of the water accelerates the rate of release of the gaseous cleaning agent into the water.
[0052] Turning to
[0053] A cover (or top seal) 826 creates a water-tight seal at the upper portion of the sealed base 820. Thus, as pointed out above, the driver magnet 824 and motor are sealed off within a cavity of the base 820. The base 820 is configured to be detachably coupled to the lower end 814 of the container 810. In a non-limiting example, the cover 826 is configured to fit within the open-ended cavity 818 at the lower end of the container 810 to secure the container 810 to the base 820. The cover 826 and/or the sealed bottom portion 818 of the container 810 may be configured to form a frictional fit, or may be screwed together. Alternatively, the cover 826 may comprise a threaded surface that is configured to be threaded into a corresponding threaded surface within the sealed bottom portion 818 of the container 810.
[0054] During use, the magnetic impeller 830 is placed into the container 810, wherein the magnetic impeller is magnetically attracted to the sealed end of the container due to the magnetic attraction to the magnet in the base 820. The magnetic impeller 830 should have a shape suitable for generation of a vortex in the container during use. The magnetic impeller 830 may, in a non-limiting example, have a dumbbell shape, wherein the ends 832 of the magnetic impeller 830 have a larger size than the center of the magnetic impeller 830. This example of a dumbbell shape of the magnetic impeller 830 promotes the generation of a vortex within the container 810. In a nonlimiting example, each end 832 of the magnetic impeller 830 may include a magnet, with the faces of each end 832 having an opposite magnetic pole (e.g., left side has a north pole and the right side has a south pole). Accordingly, when the magnetic impeller 830 is placed in the container 810 coupled to the base 820, the magnetic impeller 830 will be attracted to the drive magnet 824 beneath the sealed bottom portion 818 because the ends 832 are attracted to the opposite magnetic poles of the magnet in the base 820. The magnetic impeller 830 may further include a smooth protuberance or knob 834 on one or both sides that is positioned at the center of the magnetic impeller 830. The magnetic impeller 830 spins on the knob 834, which reduces the friction with the sealed bottom portion 818 of the container 810 and allows for greater rotational velocity to generate a stronger vortex. The magnetic impeller 830 may be configured such that the length of the magnetic impeller 830 is not larger than the length (or diameter) of the container 810 at its lower end 814.
[0055] The magnetic impeller 830 may be coated with a protective polymer such as PTFE that has low friction and that will protect the magnetic impeller from the corrosive mixture in the container 810. The coating may be selected from any of the chemically resistant coatings capable of protecting the magnetic impeller from the fluids in the container.
[0056] As explained here above, the use of the magnetic impeller 830 provides an advantage of reducing or eliminating the possibility of corrosive damage to the motor in the base 820. Because there is no spindle extending from the base into the container, and the sealing off of the base from the container, the possibility of leakage from the container into the base through wear on mechanical seal(s) of the spindle is eliminated.
[0057] While examples of embodiments of the technology have been presented and described in text and some examples also by way of illustration, it will be appreciated that various changes and modifications may be made in the described technology without departing from the scope of the inventions, which are set forth in and only limited by the scope of the appended patent claims, as properly interpreted and construed.