INJECTION-BLOW-MOULDING MOULD AND METHOD
20240066782 ยท 2024-02-29
Assignee
Inventors
Cpc classification
B29C49/4823
PERFORMING OPERATIONS; TRANSPORTING
B29C49/6604
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4825
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/023
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4887
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/6615
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/6646
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/716
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The injection-blow-moulding mould comprises: a punch (1) having a blow opening (3) connected to a first conduit (5) which is in communication with a first source of pressurised gas supply (6) configured to supply pressurised gas through the blow opening (3) at an overpressure (OP) above a blowing pressure (BP) suitable to blow a preform (30a) into a container (30b) and an exhaust opening (4) connected to a second conduit (7) which is in communication with a pressure-limiting device set at the blowing pressure (BP); a blow-moulding cavity (2) configured to receive therein the punch (1) with a hot and soft preform (30a) arranged thereon; and a cooling device associated to the blow-moulding cavity (2). Gas inside the container (30b) exceeding the blowing pressure (BP) is allowed to escape through the exhaust opening (4) thereby a cooling gas stream is created from the blow opening (3) to the exhaust opening.
Claims
1. An injection-blow-moulding mould comprising: a punch defining an inner surface of a preform; a blow-moulding cavity defining an outer surface of a container obtained by blowing the preform in the blow-moulding cavity, the blow-moulding cavity being configured to receive therein the punch with one of the preform arranged on the punch in a hot and soft state; a blowing device configured to deliver a pressurised gas to the interior of the preform through at least one blow opening located in the punch when the punch carrying the preform is located inside the blow-moulding cavity; and the at least one blow opening is connected to a first conduit which is disposed in communication with a first source of pressurised gas supply configured to supply pressurised gas through the at least one blow opening at an overpressure above a blowing pressure, the blowing pressure being a pressure suitable to blow the preform into the container; and the blowing device further comprises at least one exhaust opening located in the punch at a position spaced apart from the at least one blow opening and connected to a second conduit which is disposed in communication with a pressure-limiting device set at the blowing pressure, the pressure-limiting device allowing the gas inside the container, when it the gas exceeds the blowing pressure, to escape through the at least one exhaust opening; a gas stream is created inside the container from the at least one blow opening to the at least one exhaust opening that cools an inner surface of the container; the pressure-limiting device comprises a second pressurised gas supply source disposed in communication with the second conduit and configured to supply pressurised gas through the at least one exhaust opening at the blowing pressure and to retrieve pressurized gas flowing out the container through the at least one exhaust opening when the pressure in the interior of the container is above the blowing pressure.
2. The injection-blow-moulding mould according to claim 1, wherein the pressure-limiting device comprises a pressure-limiting valve disposed in the second conduit and configured to allow the pressurized gas to escape from the interior of the container through the at least one exhaust opening when the pressure in the interior of the container is above the blowing pressure.
3. The injection-blow-moulding mould according to claim 1 wherein the injection-blow-moulding mould further comprises a cooling device configured to cool an inner surface of the blow-moulding cavity and the outer surface of the container in contact therewith.
4. The injection-blow-moulding mould according to claim 1, wherein the second pressurised gas supply source is configured to supply pressurised gas through the at least one exhaust opening at the blowing pressure, and a pressure-limiting valve located in the second conduit and configured to allow the pressurized gas to flow from the second pressurised gas supply source to the interior of the preform through the at least one exhaust opening when the pressure in the interior of the preform is disposed below or at the blowing pressure and to allow the pressurized gas to escape from the interior of the container through the at least one exhaust opening when the pressure in the interior of the container is above the blowing pressure.
5. The injection-blow-moulding mould according to claim 1, further comprising an opening and closing device configured to open and close the at least one blow opening and the at least one exhaust opening when the punch carrying the preform is located inside the blow-moulding cavity.
6. The injection-blow-moulding mould according to claim 5, wherein the punch comprises a base body and a forming body, the forming body being movable with respect to the base body in an axial direction that is coaxial to a longitudinal axis of the punch between an open position, in which a gap between the base body and the forming body provides a proximal gas passage, and a closed position, in which there is no gap or gas passage between the base body and the forming body.
7. The injection-blow-moulding mould according to claim 6, wherein the punch further comprises a valve body which that is movable with respect to the forming body in the axial direction between an open position, in which a gap between the forming body and the valve body provides a distal gas passage, and a closed position, in which there is no gap or gas passage between the forming body and the valve body.
8. The injection-blow-moulding mould according to claim 7, wherein the proximal gas passage is connected to the second conduit and constitutes the at least one exhaust opening, and the distal gas passage is connected to the first conduit and constitutes the at least one blow opening.
9. The injection-blow-moulding mould according to claim 7, wherein the proximal gas passage is connected to the first conduit and constitutes the at least one blow opening, and the distal gas passage is connected to the second conduit and constitutes the at least one exhaust opening.
10. The injection-blow-moulding mould according to claim 8, further comprising: an actuator operatively connected to move the forming body between the open position and the closed position; or an elastic element arranged to bias the valve body to the closed position, the elastic element being set to allow the valve body to be moved to the open position by the effect of the overpressure in the first conduit.
11. (canceled)
12. The injection-blow-moulding mould according to claim 9, further comprising: a first actuator operatively connected to move the forming body between the open position and the closed position, or a second actuator operatively connected and configured to move the valve body between the open position and the closed position.
13. The injection-blow-moulding mould according to claim 7, wherein the proximal gas passage and the distal gas passage are formed all around the longitudinal axis of the punch.
14. The injection-blow-moulding mould according to claim 1, wherein the at least one blow opening is provided by a distal gas passage formed all around a longitudinal axis of the punch and located at a distal area of the punch defining a region of the preform intended to form a bottom of the container and the at least one exhaust opening is provided by a proximal gas passage formed all around the longitudinal axis of the punch and located at a proximal area of the punch defining a region of the preform intended to form a shoulder of the container, or located at a distal area of the punch defining a region of the preform intended to form a bottom of the container.
15. (canceled)
16. An injection-blow-moulding method comprising: receiving a punch with a preform arranged on the punch in a hot and soft state, inside a blow-moulding cavity defining an outer surface of a container to be obtained by blowing the preform; delivering a pressurised gas to the interior of the preform through at least one blow opening located in the punch when the punch carrying the preform is located inside the blow-moulding cavity; supplying, by means of a first source of pressurised gas supply in communication with a first conduit and through the at least one blow opening, a pressurised gas at an overpressure above a blowing pressure, the blowing pressure being a pressure suitable to blow the preform into the container; and causing the pressurized gas to escape from the interior of the container through at least one exhaust opening provided in the punch and located at a position spaced apart from the at least one blow opening when the pressure in the interior of the container is above the blowing pressure by connecting the at least one exhaust opening to a second conduit that is in communication with a pressure-limiting device set at the blowing pressure; a gas stream is created from the at least one blow opening to the at least one exhaust opening when the gas inside the container exceeds the blowing pressure, the gas stream cooling an inner surface of the container the method further comprising: supplying by means of a second pressurised gas supply source in communication with the second conduit, the pressurised gas through the at least one exhaust opening at the blowing pressure retrieving pressurized gas flowing out the container through the at least one exhaust opening when the pressure in the interior of the container is above the blowing pressure.
17. The injection-blow-moulding mould according to claim 2 wherein the injection-blow-moulding mould further comprises a cooling device configured to cool an inner surface of the blow-moulding cavity and the outer surface of the container in contact therewith.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The foregoing features and advantages will be more fully understood from the following detailed description of several illustrative and not limitative embodiments with reference to the accompanying drawings, in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION OF SEVERAL EMBODIMENTS
[0049] Referring first to
[0050] The punch 1 has a longitudinal axis A and the injection-moulding cavity 22 and the blow-moulding cavity 2 have respective longitudinal axes, for example parallel to the longitudinal axis A of the punch 1. A transfer device (not shown) is configured for transferring the punch from the inside of the injection-moulding cavity to the inside of the blow-moulding cavity, and vice versa.
[0051] The punch 1 has an outer surface defining an inner surface of a preform 30a and the injection-moulding cavity 22, which is formed in an injection-moulding block 23, defines an outer surface of the preforms 30a. The injection-moulding cavity 22 is configured to receive therein the punch 1 in a closed position (not shown) and the injection-moulding block 23 has an injection nozzle 24 through which an injection device is allowed to inject a molten plastic material to the injection-moulding cavity 22 to form the preform 30a by injection moulding, as is conventional in the prior art.
[0052] The punch 1 and the blow-moulding cavity 2, when are mutually aligned as shown in
[0053] The blow-moulding cavity 2 has an inner surface defining an outer surface of a container 30b to be obtained by blowing or blow-moulding mould the preform 30a. The punch 1 carries arranged thereon one of the preforms 30a in a hot and soft state when the punch 1 is received in the blow-moulding cavity 2 to form a blow-moulding mould. In the illustrated example, the preform 30a has a neck portion 31 formed in cooperation with two neck half-moulds 17a, 17b which move together with the punch 1 and which are also coupled to the blow-moulding cavity 2 in the mould closed position.
[0054] The punch 1 is comprised of a base body 10, a forming body 11, and a valve body 13. The forming body 11 is movable with respect to the base body 10 in an axial direction coaxial to the longitudinal axis A of the punch 1 between a closed position (
[0055] The proximal gas passage 12 is formed all around the longitudinal axis A of the punch 1 and is located at a proximal area of the punch 1 defining a region of the preform 30a intended to form a shoulder of the container 30b, and the distal gas passage 14 is formed all around the longitudinal axis A of the punch 1 and is located at a distal area of the punch 1 defining a region of the preform 30a intended to form a bottom of the container 30b. In the first embodiment shown in
[0056] In this first embodiment as per the state of the art, an actuator 15 (symbolically depicted in
[0057] The aforementioned blowing device is configured to deliver a pressurised gas to the interior of the hot and soft preform 30a through the blow opening 3 to expand the preform 30a against the inner surface of the blow-moulding cavity 2 in order to form one of the containers 21, and to allow the gas inside the expanded container 30b to escape, under certain conditions that will be explained below, through the exhaust opening 4.
[0058] Thereby, as indicated by the thick arrows in
[0059] The blow-moulding cavity 2 is formed in blow-moulding blocks 18 inside which cooling conduits 19 are arranged, and a cooling device is configured for circulating a cooling fluid via the cooling conduits 19 in order to cool the inner surface of the blow-moulding cavity 2 and the outer surface of the container 30b in contact therewith. Thus, both the inner and outer surfaces of the container 30b are cooled before the container 30b is extracted from the blow-moulding mould, which shortens the cycle time and increases the production rate.
[0060] First (according to the state of the art), second and third variants of the blowing device and the operation thereof are explained now with reference to
[0061] All the first, second and third variants of the blowing device have in common that the first conduit 5 to which the blow opening 3 is connected is in communication with a first source of pressurised gas supply 6 configured to supply pressurised gas through the blow opening 3 at an overpressure OP, for example 12 bar, above a blowing pressure BP, for example 9 bar, wherein the blowing pressure BP is a pressure suitable to completely expand the preform 30a until it is applied against the inner surface of the blow-moulding cavity 2 and acquires the shape of the container 30b.
[0062] However, in the first, second and third variants of the blowing device, the second conduit 7 to which the exhaust opening 4 is connected is in communication with a pressure-limiting device set at the blowing pressure BP. The pressure-limiting device, which is different for each variant, is configured to allow the gas inside the container 30b, when it exceeds the blowing pressure BP, to escape through the exhaust opening 4.
[0063] In the first variant of the blowing device shown in
[0064] As shown in
[0065] Then, as shown in
[0066] In a second variant of the blowing device as per a first embodiment of this invention shown
[0067] As shown in
[0068] Then, as shown in
[0069] In the third variant of the blowing device as per this invention that is shown n
[0070] As shown in
[0071] Then, as shown in
[0072] The blowing device according to any one of the first, second or third variants can comprise other valve elements and/or accessories (not shown) which are of common use in pneumatic circuits, and which would not alter the operation of the blowing device as explained above.
[0073] When using the blowing device according to the first variant shown in
[0074] Thus, an increased consumption of pressurized gas due to the cooling gas stream created inside the container 30b is mitigated by being able to use the exhausted pressurized gas for driving other pneumatic mechanisms.
[0075] The use of a second source of pressurised gas supply 8 in addition to the first source of pressurised gas supply 6, as with the blowing device according to the second variant shown in
[0076] When using the blowing device according to the third variant shown in
[0077] When any one of the second or third variants of the blowing device is applied to the first embodiment shown in
[0078]
[0079] The blow opening 3 is formed all around the longitudinal axis A of the punch 1 and is located at a proximal area of the punch 1 defining a region of the preform 30a intended to form a shoulder of the container 30b and the exhaust opening 4 is formed all around the longitudinal axis A of the punch 1 and is located at a distal area of the punch 1 defining a region of the preform 30a intended to form a bottom of the container 30b. So, in this second embodiment the cooling gas stream (indicated by arrows in
[0080] Any one of the second and third variants of the blowing device shown in
[0081] In both the first and second examples of an injection-blow-moulding mould shown in
[0082] The present invention also provides an injection-blow-moulding method which may be practiced by any of the first and second examples of an injection-blow-moulding mould in cooperation with any of the second and third variants of the blowing device, the method comprising the following steps, known in the art: [0083] Initially, receiving a punch 1 defining an inner surface of preforms 30a in an injection-moulding cavity 22 defining an outer surface of the preforms 30a, and then injecting a molten plastic material in the injection-moulding cavity 22 through at least one injection nozzle 24 of an injection device when the punch 1 is located inside the injection-moulding cavity 22 to form one of the preforms 30a. [0084] subsequently, receiving the punch 1 with one of the preforms 30a arranged on the punch 1 in a hot and soft state inside a blow-moulding cavity 2, the blow-moulding cavity 2 defining an outer surface of a container 30b to be obtained by blowing the preform 30a. [0085] then, delivering a pressurised gas at an overpressure OP to the interior of the preform 30a through at least one blow opening 3 located in the punch 1 when the punch 1 carrying the preform 30a is located inside the blow-moulding cavity 2, the pressurised gas at the overpressure OP being supplied by a first source of pressurised gas supply 6, and with the overpressure OP being above a blowing pressure BP suitable or enough to expand the preform 30a into the container 30b by blow-moulding, and [0086] finally causing the pressurized gas to escape from the interior of the container 30b through an exhaust opening 4 provided in the punch 1 and located at a position spaced apart from the blow opening 3 when the pressure in the interior of the container 30b is above the blowing pressure BP, the exhaust opening 4 being connected to a second conduit 7 which is in communication with a pressure-limiting device set at the blowing pressure BP.
[0087] Thereby a gas stream is created from the blow opening 3 to the exhaust opening 4 when the gas inside the container 30b exceeds the blowing pressure BP, and the gas stream cools an inner surface of the container 30b at the same time the outer surface of the container 30b in contact with the blow-moulding cavity 2 is cooled by a cooling device associated to the blow-moulding cavity 2.
[0088] As pre the principles of this invention the method further comprises:
[0089] supplying by means of a second pressurised gas supply source (8) in communication with the second conduit (7) pressurised gas through the at least one exhaust opening (4) at the blowing pressure (BP) retrieving pressurized gas flowing out the container (30b) through the at least one exhaust opening (4) when the pressure in the interior of the container (30b) is above the blowing pressure (BP).
[0090] The scope of the present invention is defined by the attached claims.