A BUSBAR AND A VEHICLE COMPRISING SUCH A BUSBAR

Abstract

A busbar comprising two or three more sheet-shaped conductors, wherein said conductors overlap each other and define an elongated body having a central channel, and wherein the conductors are separated by an electric isolation, and wherein each conductor has a surface exposed to the channel, and wherein the area of said surface of each conductor is equal the area of said surface of each of the other conductors.

Claims

1. A busbar comprising two or more sheet-shaped conductors, wherein said conductors overlap each other and define an elongated body having a central channel, wherein the conductors are separated by an electric isolation, wherein each conductor has a surface exposed to the central channel, and wherein the area of said surface of each conductor is equal the area of said surface of each of the other conductors.

2. A busbar according to claim 1, wherein said busbar comprises three or more conductors and that the overlap between each pair of conductors is equal.

3. A busbar according to claim 1, wherein the body is a tubular body that has a symmetric cross-section.

4. A busbar according to claim 1, comprising three conductors and wherein the tubular body defined by said overlapping conductors has a triangular cross-section.

5. A busbar according to claim 3, wherein each sheet-shaped conductor having parallel longitudinal edges and being folded along a centerline between said edges.

6. A busbar according to claim 4, wherein said centerline defines a corner of the triangular cross-section.

7. A vehicle comprising an electric system comprising: a load, power electronics; a busbar connecting the load to the power electronics, said busbar comprising: two or more sheet-shaped conductors, wherein said conductors overlap each other and define an elongated body having a central channel, wherein the conductors are separated by an electric isolation, wherein each conductor has a surface exposed to the channel, and wherein the area of said surface of each conductor is equal the area of said surface of each of the other conductors.

8. A vehicle according to claim 7, wherein the load is a three phase load.

9. A vehicle according to claim 7, comprising a cooling fluid circuit connected to the busbar and configured the provide a cooling fluid in said central channel defined in the busbar.

Description

BRIEF DESCRIPTION OF THE DRAWING

[0024] FIG. 1 is a perspective view of an embodiment of the present invention, and

[0025] FIG. 2 is a cross-section of a conductor shown in FIG. 1.

DETAILED DESCRIPTION

[0026] FIG. 1 shows a busbar 1 comprising three sheet-shaped conductors 2, 3, 4, made of an electrically conducting material such as copper. The conductors 2, 3, 4 overlap each other and define an elongated body having a central channel 5. Only pairs of conductors overlap each other. In other words, a conductor is only overlapped by at most one other conductor at each single position. Each conductor is overlapped by the two other conductors, but at different parts of the conductor in question.

[0027] The conductors are separated by an electric isolation 6. For example, each sheet-shaped conductor 2, 3, 4 may be provided with a dielectric layer, preferably a polymer, forming said electric isolation 6. The dielectric layer forming said electric isolation 6 may be provided on the inside of or on both sides of the conductors 2, 3, 4. As an alternative, the electric isolation 6 may be applied by casting a polymer into the gaps between the conductors 2, 3, 4 while holding the latter in a fixed position in relation to each other, i.e. the position in which they overlap each other and define said channel 5.

[0028] Each conductor 2, 3, 4 has a surface 2a, 3a, 4a exposed to the channel 5, in the meaning that said surface 2a, 3a, 4a is not covered by any of the other conductors 2, 3, 4. The wording exposed to should be interpreted as to mean facing. However said surface 2a, 3a, 4a is covered by electric isolation 7, preferably formed by the same dielectric layer on each conductor 2, 3, 4 that is used for forming the electric isolation 6 between the conductors 2, 3, 4.

[0029] The area of said surface 2a, 3a, 4a of each conductor 2, 3, 4 is equal to the area of said surface of each of the other conductors 2, 3, 4.

[0030] The degree of overlap of the conductors 2, 3, 4 will determine the capacitance of the busbar 1. In the embodiment shown, the overlap is a maximum overlap, wherein substantially the total area of the each conductor 2, 3, 4 is overlapped by the two other conductors 2, 3, 4. The overlap between each pair of conductors is equal to the overlap of the other pairs. In other words, half the area of a conductor is overlapped by a first of the other conductors, the other half is overlapped by a second of the other conductors.

[0031] In the embodiment shown, the body defined by said overlapping conductors 2, 3, 4 has a triangular cross-section. Each side of the triangle, as seen in said cross-section has the same length as the other sides. Each conductor 2, 3, 4 defines two of the three legs of the triangle defined by said body, as seen in said cross-section. In other words, as seen in cross-section, each sheet-shaped conductor 2, 3, 4 has parallel longitudinal edges and is folded along a centreline between said edges. Said centreline defines a corner of the triangular cross-section.

[0032] Other cross-sectional shapes may also be applied within scope of the present invention. The number of sides of the busbar formed by the conductors may be increased up to a number such that the cross-section appears to be circular rather than triangular (while the number of conductors is still three). The cross-section may in fact be fully circular.

[0033] The busbar 1 is preferably arranged in a vehicle (not shown) comprising an electric system comprising a load and power electronics, wherein the load is connected to the power electronics via the busbar. The load is a three phase load. The vehicle comprises a cooling fluid circuit connected to the busbar 1 and configured the provide a cooling fluid in said channel 5 defined by the busbar 1.

[0034] FIG. 2 is a cross-section through a conductor 4, showing how the conductor 4 is provided with electric isolation 7, 9 on opposite sides thereof, forming the electric isolation 6 that separates the individual conductors from each other and from the cooling media in the channel 5.