DISPLACEMENT OF A HORIZONTAL PILE
20240068448 ยท 2024-02-29
Assignee
Inventors
Cpc classification
B63B35/003
PERFORMING OPERATIONS; TRANSPORTING
F03D13/112
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B27/19
PERFORMING OPERATIONS; TRANSPORTING
F03D13/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2230/6102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F03D13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pile displacement system includes a first subsystem, and a second subsystem arranged adjacent to the first subsystem along a longitudinal axis of the monopile. Each of the first and the second subsystems includes a height adjustable support, and a pile support unit arranged on the height adjustable support such that the pile support unit is movable along the monopile's longitudinal axis. A method for displacing a horizontally oriented monopile for an off-shore wind turbine parallel to a base floor by use of the pile displacement system includes arranging the monopile onto the monopile support units of the first and second subsystems; lowering the height adjustable support of at least the first subsystem towards the base floor until the weight of the monopile is transferred from at least the first subsystem to an external support structure aligned along the monopile's longitudinal axis, adjacent to the first subsystem; moving the pile support unit of the first subsystem a distance in direction away from the external support structure; raising the height adjustable support of the first subsystem away from the base floor until the weight of the monopile is transferred from the external support structure to the first subsystem; and moving the pile support units of the first and the second subsystems a distance in direction towards the external support structure.
Claims
1. A method for displacing a horizontally oriented monopile for an off-shore wind turbine parallel to a base floor by use of a pile displacement system comprising: a first subsystem, and a second subsystem arranged adjacent to the first subsystem along a longitudinal axis of the monopile, wherein each of the first and the second subsystems comprises: a height adjustable support, and a pile support unit arranged on the height adjustable support such that the pile support unit is movable along the monopile's longitudinal axis, wherein the method comprises: A. arranging the monopile onto the monopile support units of the first and second subsystems, B. lowering the height adjustable support of at least the first subsystem towards the base floor until the weight of the monopile is transferred from at least the first subsystem to an external support structure aligned along the monopile's longitudinal axis, adjacent to the first subsystem, C. moving the pile support unit of the first subsystem a distance in direction away from the external support structure, D. raising the height adjustable support of the first subsystem away from the base floor until the weight of the monopile is transferred from the external support structure to the first subsystem, and E. moving the pile support units of the first and the second subsystems a distance in direction towards the external support structure.
2. The method in accordance with claim 1, wherein the method further comprises: moving the pile displacement system sideways along the base floor in direction perpendicular to the monopile's longitudinal axis.
3. The method in accordance with claim 2, wherein, prior to step A, the method further comprises: lowering the height adjustable supports towards the base floor such that the highest point of the pile displacement system is lower than a minimum vertical distance from the base floor to the horizontal monopile stored on the base floor within a pile parking support, moving the pile displacement system sideways along the base floor towards the horizontal monopile, and aligning the pile displacement system with the monopile's longitudinal axis such that the pile supporting units are located directly below the monopile.
4. The method in accordance with claim 3, wherein the method further comprises: raising the height adjustable supports until step A is completed, and continue raising the height adjustable supports until the lowest point of the pile relative to the base floor is higher than the highest point of the pile parking support.
5. The method in accordance with claim 4, wherein, between step A and step B, the method further comprises: moving the pile displacement system with the monopile sideways towards the external support structure, and, if needed, raising the height adjustable supports until the lowest point of the monopile relative to the base floor is higher than the highest point of the external support structure.
6. The method in accordance with claim 1, wherein, between step A and step B, the method further comprises: moving the pile displacement system sideways until the monopile's longitudinal axis is aligned with a vertical center plane of the external support structure.
7. The method in accordance with claim 1, wherein the base floor is a deck constituting part of a vessel suitable for transporting a plurality of wind turbine monopiles between a port and an installation site, and the external support structure constitutes part of a pile upending tool configured to tilt one of the plurality of monopiles between: a horizontal orientation parallel to the deck and located at least partly within the deck boundaries, and a vertical orientation outside the deck boundaries.
8. The method in accordance with claim 7, wherein the pile upending tool further comprises: an end support at an equal vertical height as the external support structure and arranged such that the external support structure and the end support are aligned along the monopile's longitudinal axis, and wherein steps B to E are repeated until a pile end of the monopile located nearest the pile upending tool abuts the end support.
9. A non-transitory computer-readable medium having stored thereon a computer program comprising instructions to execute a method for displacing a horizontally oriented monopile for an off-shore wind turbine parallel to a base floor by use of a pile displacement system comprising: a first subsystem, and a second subsystem arranged adjacent to the first subsystem along a longitudinal axis of the monopile, wherein each of the first and the second subsystems comprises: a height adjustable support, and a pile support unit arranged on the height adjustable support such that the pile support unit is movable along the monopile's longitudinal axis, wherein the method comprises: A. arranging the monopile onto the monopile support units of the first and second subsystems, B. lowering the height adjustable support of at least the first subsystem towards the base floor until the weight of the monopile is transferred from at least the first subsystem to an external support structure aligned along the monopile's longitudinal axis, adjacent to the first subsystem, C. moving the pile support unit of the first subsystem a distance in direction away from the external support structure, D. raising the height adjustable support of the first subsystem away from the base floor until the weight of the monopile is transferred from the external support structure to the first subsystem, and E. moving the pile support units of the first and the second subsystems a distance in direction towards the external support structure.
10. A pile displacement system for displacing a monopile for an off-shore wind turbine towards an upper support of an upending tool aligned along a principal direction, transverse of a vessel's deck, wherein the pile displacement system comprises: a first subsystem and a second subsystem arranged adjacent to each other along the principal direction, wherein each of the first and the second subsystems comprises: a height adjustable support, and a pile support unit arranged on movably coupled on top of the height adjustable support such that the pile support unit is movable along the principal direction, and wherein the pile support unit of the first subsystem is aligned with the pile support unit of the second subsystem and the upper support.
11. The pile displacement system in accordance with claim 10, wherein each pile support unit comprises a concave pile receiving face.
12. The pile displacement system in accordance with claim 11, wherein the concave pile receiving face has a radius of curvature equal or near equal to a radius of curvature of the monopile to be displaced.
13. The pile displacement system in accordance with claim 10, wherein each of the first and the second subsystems comprises height adjusting means for adjusting the height of the height adjustable support relative to a base floor during use.
14. The pile displacement system in accordance with claim 13, wherein the pile displacement system further comprises: a pile displacement system base onto which the height adjustable supports of the first and second subsystems are connected via the height adjusting means.
15. The pile displacement system in accordance with claim 14, wherein the pile displacement system base is configured movable along a base floor onto which the pile displacement system base is supported during use, in direction perpendicular to the principal direction.
16. The pile displacement system in accordance with claim 14, wherein the side of the pile displacement system base facing towards the base floor during use comprises at least one of a recess and a protrusion for allowing movement on one or more base floor tracks oriented perpendicular to the principal direction on or within the base floor.
17. The pile displacement system claim 10, wherein each height adjustable support comprises a pile supporting unit guiding track oriented in the principal direction, and each pile supporting unit comprises at least one of a recess and a protrusion for allowing movement along the pile supporting unit guiding tracks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044] The following drawings depict alternatives of the present invention and are appended to facilitate the understanding of the invention. However, the features disclosed in the drawings are for illustrative purposes only and shall not be interpreted in a limiting sense.
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DETAILED DESCRIPTION OF THE INVENTION
[0062] In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
[0063]
[0064] Each subsystem 100a, 100b includes a height adjustable support 101a,101b (hereinafter referred to as a first and a second pile table) fixed on top of height adjustment devices 102.
[0065] In all illustrated embodiments of the invention, the height adjustment devices are exemplified as hydraulic cylinders 102a,102b. However, other height adjusting devices suitable for lifting pile tables with relevant weights such as linear actuators may be used.
[0066] Opposite ends of the height adjustment devices 102 are shown fixed to a pile displacement system base 103 for being supported on a base floor 401. In order to allow support of heavy weights (such as the weight of wind turbine monopiles), the height adjustment devices 102 are accompanied by levelling arms 105,105a,105b coupled with their respective ends to the lower side of the pile tables 101 and the upper side of the pile displacement system base 103. Hence, raising/lowering of the vertical hydraulic cylinders 102 results in a corresponding lifting/lowering of the levelling arms 105.
[0067] An additional, or alternative, function of the levelling arms 105 is to keep the pile tables 101 continuously aligned with the pile displacement system base 103, thereto also handling any side forces in horizontal directions.
[0068] In the embodiment shown in
[0069] Each subsystem 100, 100a,100b further includes one or more pile supporting units 10,10a,10b (hereinafter referred to as support cradles) that are movably coupled on top of respective pile tables 101,101a,101b via pile supporting unit guiding tracks 106,106a,106b (hereinafter referred to as support cradle tracks). The support cradles 101 and their respective support cradle tracks 106 are further connected to a support cradle displacement system 107 to allow movement of the support cradles 10 along the principal axis C.
[0070] The first subsystem 100a and the second subsystem 100b are in
[0071]
[0072] The support cradle 10 comprises a concave part 11 with a concave contacting face 11 adapted to receive a circumferential surface of a horizontal pile 200. The support cradle 10 of
[0073]
[0074] Note that the displacement system 107 illustrated in
[0075] Another example of a displacement system 107 may be a rack-and-pinion system comprises circular gears which couple to corresponding linear gears on the pile table 101.
[0076] As for the pile tables 101, the support cradles 10 are mutually oriented such that the horizontal center line of each support cradle 10a,10b are aligned in the principal direction C.
[0077] Note that each pile table 101a,10b may comprise more than one support cradle 10a,10b distributed along the pile table's width, for example to allow support and displacement of more than one pile 200 at the same time. A plurality of support cradles 10 along the same track/rail 106 on each pile table 101a,101b may also be envisaged.
[0078]
[0079] The upper and lower ends of the hydraulic cylinders 102 may in one exemplary embodiment connected to an upper part of the leveling arms 105 and the upper side of the pile displacement base 103, respectively.
[0080] In another exemplary embodiment (as shown in
[0081]
[0082] A pile up-ending tool 500 pivotable with a rotational axis along the aft-to-bow direction of the vessel 400 is arranged at at least one of the deck boundaries 401.
[0083]
[0084] The up-ending of the pile 200, when arranged in the pile up-ending tool 500, may be achieved by a crane 600 fixed with a crane wire to an upper end of the pile 200.
[0085] Additional control of the up-ending movement may be ensured by a winch 700 installed on the deck 401 at the deck boundary 401 opposite of the pile up-ending tool 500 (
[0086] Further, the pile up-ending tool's center axis running through the upper support 501 and the end support 503, and projected to the horizontal plane, is oriented at all time parallel to the principal direction C of the pile displacement system 100.
[0087] One specific purpose of this invention is to provide a method and a system for allowing controlled displacement of a horizontal pile 200 from a parking position on the pair of parking cradles 300 to a position within the pile up-ending tool 500 to allow the up-ending movement from horizontal to vertical to commence.
[0088] Note that horizontal is herein defined as the orientation parallel to the deck 401. The different steps in the pile displacement process are illustrated through
[0089]
[0090] In the initial position shown in
[0091]
[0092] One example of mechanisms to ensure sideways movements can be a rack-and-pinion where at least some of the rails 104 are linear gears coupled to circular gears. As indicated above, an identical or similar linear movement mechanism may also be used for the movement of the support cradles 10a,10b on the respective pile tables 101a,101b. However, any system resulting in a linear sideways movement of the pile displacement system 100 and/or longitudinal movements of the support cradles 10a,10b may be envisaged.
[0093]
[0094] As shown in the fifth step in
[0095] When the pile 200 has reached a position adjacent (i.e. side-by-side) the pile up-ending tool 500, the height may (if necessary) be further adjusted in a sixth step (
[0096] In
[0097] The pile tables 101 can now in an eighth step (
[0098] In a ninth step (
[0099] In a tenth step of the pile displacement process (
[0100] In an eleventh step (
[0101] The final, twelfth step (
[0102] The ninth to the twelfth steps are then repeated until contact, or near contact, is established with the receiving face of the end support 503.
[0103] The up-ending process of the pile 200 from horizontal to vertical orientation may hence commence.
[0104] In the preceding description, various aspects of the pile displacement system and the method for displacing a pile by use of the pile displacement system have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the inventive system and its workings. However, this description is not intended to be construed in a limiting sense.
[0105] Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
REFERENCE NUMERALS
[0106]
TABLE-US-00001 10 Pile support unit/support cradle 10a First pile support unit/first support cradle 10b Second pile support unit/second support cradle 11 Concave part of support cradle .sup.11 Contacting face of concave part 12 Support cradle base 13 Support cradle framework 100 Pile displacement system 100a First subsystem 100b Second subsystem 101 Height adjustable support/pile table 101a First height adjustable support/first pile table 101b Second height adjustable support/second pile table 102 Height adjustment device/hydraulic cylinders 102a Height adjustment device for first height adjustable support 102b Height adjustment device for second height adjustable support 103 Pile displacement system base/ 104 Base floor tracks/deck rails 105 Levelling arm 105a Levelling arm of the first subsystem 105b Levelling arm of the second subsystem 106 Pile supporting unit guiding track/support cradle track 106a Support cradle track of first subsystem 106b Support cradle track of first subsystem 107 Support cradle displacement system 107a Motor 107b Threaded axle 107c Threaded nut 300 Pile parking support/pair of parking cradles 400 Transport vessel 401 Deck .sup.401 Deck boundary 402 Aft 403 Bow 500 Up-ending tool 501 Upper support 502 Pile gripper 503 End support 504 Pivot arm 505 Pivot mechanism 600 Crane 700 Up-ending winch 701 Winch cable L Longitudinal axis of pile C Principal direction of pile displacement system