Scanning inkjet printer
11912015 ยท 2024-02-27
Assignee
Inventors
Cpc classification
B41J11/007
PERFORMING OPERATIONS; TRANSPORTING
B41J13/0036
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0022
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0005
PERFORMING OPERATIONS; TRANSPORTING
B41J13/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
B41J13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An air knife assembly is provided to jet an air current to control the landing of sheet of print media during transfer between two adjacent conveyors in a printer. The air knife forming unit is configured for jetting an air curtain formed such that said air curtain and air currents resulting from it flow substantially perpendicular to a transport direction of the conveyors. Thereby, lifting and consequently wrinkling of the leading edge during transfer and landing may be avoided.
Claims
1. A sheet printer comprising: an upstream sheet conveyor; a downstream sheet conveyor adjacent to the upstream sheet conveyor in a transport direction of a sheet to define a transfer region, wherein the sheet is transferred between the upstream conveyor and the downstream conveyor; and an air knife assembly positioned at the transfer region so as to overlap the transfer region for emitting an air current to control the landing of an edge of said sheet on the downstream conveyor, wherein the air knife assembly is configured for emitting an air curtain formed such that said air curtain and air currents resulting from said air curtain flow substantially perpendicular to said transport direction, wherein the air knife assembly emits the air current towards the sheet, towards the upstream sheet conveyor and towards the downstream sheet conveyor, wherein each of the upstream sheet conveyor and the downstream sheet conveyor include an endless transport belt, and wherein the air knife assembly is configured for emitting the air curtain which extends substantially longitudinal in said transport direction.
2. The sheet printer according to claim 1, wherein said air knife assembly is configured for emitting at least two laterally spaced apart air curtains, the at least two laterally spaced apart air curtains being longitudinal in said transport direction.
3. The sheet printer according to claim 1, wherein said air knife assembly comprises a first elongated air knife forming unit extending longitudinally in said transport direction.
4. The sheet printer according to claim 3, wherein a length of the first elongated air knife forming unit in the transport direction exceeds a width thereof in the lateral direction.
5. The sheet printer according to claim 3, wherein the first air knife forming unit is formed of a first row of nozzles extending substantially in said transport direction.
6. The sheet printer according to claim 5, wherein said air knife assembly further includes a second air knife forming unit formed of a second row of nozzles extending substantially in said transport direction.
7. The sheet printer according to claim 6, wherein the first row of nozzles and the second row of nozzles are angled with respect to an out-of-plane direction of a sheet support surface of the upstream sheet conveyor and the downstream sheet conveyor, and wherein the first row of nozzles is angled towards a first lateral edge of the sheet and the second row of nozzles is angle towards a second lateral edge of the sheet, the first lateral edge of the sheet being opposite to the second lateral edge of the sheet.
8. The sheet printer according to claim 7, wherein the first row of nozzles and the second row of nozzles are symmetric about a height direction.
9. The sheet printer according to claim 1, wherein the air knife assembly extends from and over an upstream end of the downstream sheet conveyor to and over a downstream end of the upstream sheet conveyor.
10. The sheet printer according to claim 1, wherein a sheet drying station is positioned over the downstream sheet conveyor, said drying station comprising an air blower for supplying pressurized air, wherein the air knife assembly is supplied by said air blower.
11. The sheet printer according to claim 10, wherein the drying station comprises an impingement dryer, the impingement dryer comprising a plurality of nozzles emitting high velocity air jets, and wherein the impingement dryer extends towards the transfer region.
12. The sheet printer according to claim 1, wherein the endless transport belts of the upstream sheet conveyor and the downstream sheet conveyor are air-permeable endless belts that are positioned over a suction chamber through which an underpressure is applicable for holding sheets against said endless belt.
13. The sheet printer according to claim 1, further comprising a controller for controlling the air knife assembly to emit the air current timed to an arrival of the sheet in the transfer region.
14. The sheet printer according to claim 1, wherein the air knife assembly is positioned over and faces a sheet support surface of the upstream sheet conveyor and the downstream sheet conveyor.
15. A method for transferring a sheet using the sheet printer according to claim 1, the method comprising: applying an air current to the sheet as the sheet is transferred between the upstream sheet conveyor and the downstream sheet conveyor, the air current being substantially longitudinal in the transport direction of the upstream sheet conveyor and the downstream sheet conveyor.
16. The method according to claim 15, wherein the air current is the air curtain, a length of the air curtain in the transport direction of one and/or both of the upstream sheet conveyor and the downstream sheet conveyor greatly exceeding a width thereof in a lateral direction of said one and/or both of the upstream sheet conveyor and the downstream sheet conveyor.
17. The method according to claim 16, wherein at least a majority of the air current flows in the lateral direction before and after contacting the sheet and/or one or both of the upstream sheet conveyor and the downstream sheet conveyor.
18. The method according to claim 17, wherein the air current is emitted in the lateral and downward directions, such that air flow in the longitudinal direction before and after contacting the sheet and/or one or both of the upstream sheet conveyor and the downstream sheet conveyor is substantially prevented.
19. The sheet printer according to claim 1, wherein the sheet is transferred directly between the belts of the upstream sheet conveyor and the downstream sheet conveyor, without an intermediate stationary surface.
20. The sheet printer according to claim 1, wherein the air knife assembly overlaps the upstream sheet conveyor in a height direction, and wherein the air knife assembly overlaps the downstream sheet conveyor in the height direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying schematical drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
(2)
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DETAILED DESCRIPTION OF THE DRAWINGS
(9) The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
(10)
(11) The output section 5 comprises a first output holder 52 for holding printed image receiving material, for example a plurality of sheets. The output section 5 may comprise a second output holder 55. While 2 output holders are illustrated in
(12) The output section 5 is digitally connected by means of a cable 60 to the print engine and control section 3 for bi-directional data signal transfer.
(13) The print engine and control section 3 comprises a print engine and a controller 37 for controlling the printing process and scheduling the plurality of sheets in a printing order before they are separated from input holder 44, 45, 46.
(14) The controller 37 is a computer, a server or a workstation, connected to the print engine and connected to the digital environment of the printer, for example a network N for transmitting a submitted print job to the printer 1. In
(15) The controller 37 comprises a print job receiving section 371 permitting a user to submit a print job to the printer 1, the print job comprising image data to be printed and a plurality of print job settings. The controller 37 comprises a print job queue section 372 comprising a print job queue for print jobs submitted to the printer 1 and scheduled to be printed. The controller 37 comprises a sheet scheduling section 373 for determining for each of the plurality of sheets of the print jobs in the print job queue an entrance time in the paper path of the print engine and control section 3, especially an entrance time for the first pass and an entrance time for the second pass in the loop in the paper path according to the present invention. The sheet scheduling section 373 will also be called scheduler 373 hereinafter.
(16) The sheet scheduling section 373 takes the length of the loop into account. The length of the loop corresponds to a loop time duration of a sheet going through the loop dependent on the velocity of the sheets in the loop. The loop time duration may vary per kind of sheet, i.e. a sheet with different media properties.
(17) Resources may be recording material located in the input section 4, marking material located in a reservoir near or in the print station 39 of the print engine, or finishing material located near the print station 39 of the print engine or located in the output section 5 (not shown).
(18) The paper path comprises a plurality of paper path sections 32, 33, 34, 35 for transporting the image receiving material from an entry point 36 of the print engine and control section 3 along the print station 39 to the inlet 53 of the output section 5. The paper path sections 32, 33, 34, 35 form a loop according to the present invention. The loop enables the printing of a duplex print job and/or a mix-plex job, i.e. a print job comprising a mix of sheets intended to be printed partially in a simplex mode and partially in a duplex mode.
(19) The print station 39 is suitable for ejecting and/or fixing marking material to image receiving material. The print station 39 is positioned near the paper path sections 33, 34. The print station 39 comprises an inkjet print head assembly, preferably formed as a page wide array. Downstream of the print station 39 a print quality inspection device in the form of detector 31 is provided for determining a compliance between the printed image and the input print job. The detector 31 may comprise a camera, such as a CCD or line scanner with sufficient resolution to analyze the printed image for example for the occurrence of non-jetting or deviating jetting nozzles of the print station 39. A treatment station 60 is provided downstream of the print station 39, and preferably downstream of the detector 31. The treatment station 60 is arranged for fixing the jetted ink to the image receiving. The treatment station 60 thereto may comprise heaters and/or emitters for emitting (heated) air and/or radiation for drying and/or curing the ink on the image receiving member.
(20) While an image receiving material is transported along the paper path section 34 in a first pass in the loop, the image receiving material receives the marking material through the print station 39. A next paper path section 32 is a flip unit 32 for selecting a different subsequent paper path for simplex or duplex printing of the image receiving material. The flip unit 32 may be also used to flip a sheet of image receiving material after printing in simplex mode before the sheet leaves the print engine and control section 3 via a curved section 38 of the flip unit 32 and via the inlet 53 to the output section 5. The curved section 38 of the flip unit 32 may not be present and the turning of a simplex page has to be done via another paper path section 35.
(21) In case of duplex printing on a sheet or when the curved section 38 is not present, the sheet is transported along the loop via paper path section 35A in order to turn the sheet for enabling printing on the other side of the sheet. The sheet is transported along the paper path section 35 until it reaches a merging point 34A at which sheets entering the paper path section 34 from the entry point 36 interweave with the sheets coming from the paper path section 35. The sheets entering the paper path section 34 from the entry point 36 are starting their first pass along the print station 39 in the loop. The sheets coming from the paper path section 35 are starting their second pass along the print station 39 in the loop. When a sheet has passed the print station 39 for the second time in the second pass, the sheet is transported to the inlet 53 of the output section 5.
(22) The input section 4 may comprise at least one input holder 44, 45, 46 for holding the image receiving material before transporting the sheets of image receiving material to the print engine and control section 3. Sheets of image receiving material are separated from the input holders 44, 45, 46 and guided from the input holders 44, 45, 46 by guiding means 42, 43, 47 to an outlet 36 for entrance in the print engine and control section 3. Each input holder 44, 45, 46 may be used for holding a different kind of image receiving material, i.e. sheets having different media properties. While 3 input holders are illustrated in
(23) The local user interface 7 is suitable for displaying user interface windows for controlling the print job queue residing in the controller 37. In another embodiment a computer N1 in the network N has a user interface for displaying and controlling the print job queue of the printer 1.
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(25) Above the transfer region T an air knife assembly 70 is provided. The air knife assembly 70 extends over the adjacent ends of the conveyors 33A, 33B as well as over the intermediate area. The air knife assembly 70 in
(26) Pressurized air is supplied to the air knife forming unit 72 to generate the air current 74. The emitted air current 74 is shaped as an air curtain 74 which is longitudinal in the transport direction X, while being relatively narrow in the lateral direction Y, at least until the current 74 contacts a sheet 41 and/or conveyors 33A, 33B. The air curtain 74 need not be continuous, though it is preferred that the jets emitted by the individual nozzles 73 overlap and/or are in close proximity when forming the air curtain 74. Preferably, the jetting of the air current 74 is timed or pulsed in accordance with the arrival of a sheet 41 in the transfer region T. To ensure a controlled landing of the sheet 41 on the downstream conveyor 33B, the air current 74 may for example be jetted as the leading edge of the sheet 41 arrives at the downstream conveyor 33B or when said leading edge leaves the upstream conveyor 33A. The nozzles 73 may be controlled to jet simultaneously, but also subsequently with a timing that matches the speed of the sheet 41, such that a leading edge of the air curtain moves at a similar speed as the leading edge. The jetting of air may be stopped after a predetermined period from the landing of the leading edge on the downstream conveyor 33B. The timing, speeds, and volumetric rates of the air currents differ per print media type and may be selected from a predetermined lookup table stored on the controller's memory.
(27) Downstream of the air knife assembly 70 a sheet treatment station 60 is positioned. In
(28) In the present invention, the air knife assembly 70 extends longitudinally in the transport direction X, as illustrated in
(29) As shown in
(30) As shown in
(31) The page-wide print head array ensures high productivity as the sheets 41 may continue moving on the conveyor 33A during printing. Further, the conveyor 33A holds the sheet flat against the belt 33F during printing, reducing the risk of print artifacts from occurring. Additionally, a print quality detector 31 is positioned over the same conveyor 33A as over which the print station 39 is positioned. The printed image is thereby inspected after printing for the occurrence of print defects, for example due to the failing of print head nozzles. The detector 31 is positioned between the air knife assembly 70 and the print station 39. The detector 31 is preferably an optical detector 31, such as a camera or line scanner, which acquires an image from the printed sheet 41. The acquired image is converted to data which is compared to previously stored image date (which may be a test pattern or image data defining the printed image). As such any defects in the printed image may be de identified and appropriate actions may be scheduled, such as reprinting, print head cleaning, issuing operator notifications, etc.
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(33) The air knife assembly 70 is provided with filtered air from the filter 84 via channel 85, which is also used for cleaning the air drawn in from below the print station 39. Different sources of air may be applied, such as clean ambient air or a different gas supplied from a different source, such as a pressurized line or container. Connecting the filter 84 and suction source 81 to both the air knife assembly 70 and the print station 39 however results in a compact and low cost embodiment, as shown in
(34) A sufficiently large and/or strong flow 74A for pushing back the ink mist 90 from the detector 31 may be formed by an appropriate configuration of the respective components. The flow 74A may be increased by closely positioning the air knife assembly 70, detector 31, and print station 39 with respect to one another. The air knife assembly 70 may be configured to blow a portion of its jetted air towards and/or underneath the detector 31. The air flow 84A is further dependent on the power of the suction source 81 as well the dimensions of the channels 39A, 80, 83, 85. Shielding may be provided around the detector 31 and/or air knife assembly 70 to direct the air flow 74A. The skilled person will take into consideration that the air flow underneath the print station 39 should not excessively disturb the positioning of the jetted droplets and/or will compensate for this by other means, such as adjusting the timing of the jetting of the droplets.
(35) It will be appreciated that the embodiment in the
(36) Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.
(37) Further, it is contemplated that structural elements may be generated by application of three-dimensional (3D) printing techniques. Therefore, any reference to a structural element is intended to encompass any computer executable instructions that instruct a computer to generate such a structural element by three-dimensional printing techniques or similar computer controlled manufacturing techniques. Furthermore, such a reference to a structural element encompasses a computer readable medium carrying such computer executable instructions.
(38) Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. The terms a or an, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
(39) The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.