Plug units, particularly for HPLC, connection system and corresponding use
11554330 · 2023-01-17
Assignee
Inventors
Cpc classification
International classification
Abstract
A plug unit configured for use in high performance liquid chromatography is described. The plug unit comprises a capillary comprising a capillary distal face; a sealing element, wherein at least a portion of the sealing element is located distal from the capillary distal face; and a biasing element configured to bias the capillary towards the sealing element.
Claims
1. A plug unit configured for use in high performance liquid chromatography, the plug unit comprising: A) a capillary comprising a capillary distal face, wherein the capillary distal face is the most distal portion of the capillary; B) a sealing element, wherein the sealing element is located distal from the capillary distal face and wherein the capillary distal face abuts a proximal face of the sealing element; C) a thrust piece comprising a channel configured to receive the capillary, in which the capillary is configured to move axially with respect to the thrust piece, wherein the sealing element is fixed to the thrust piece and the sealing element is located at a distal end of the thrust piece; D) a housing assembly comprises: a) a connection mechanism configured to connect to a bushing unit; b) a biasing element configured to bias the capillary towards the sealing element; c) a thrust piece receiving opening, wherein at least a section of the thrust piece is received in the thrust piece receiving opening, the thrust piece is configured to slide axially with respect to the housing assembly until a proximal face of the thrust piece abuts an abutment face of the housing assembly, in which the housing assembly is configured to transmit an axial force to the thrust piece and then to the sealing element; and E) a thrust transmission element fixed to the capillary, in which the thrust transmission element is configured to a) slide inside the housing assembly and b) transmit an axial force from the biasing element to the capillary.
2. The plug unit of claim 1, in which the housing assembly is configured to receive the thrust piece and prevent the thrust piece from falling out of the housing assembly.
3. The plug unit of claim 1, in which the thrust piece further comprises an undercut and the sealing element comprises a corresponding protruding section, in which the sealing element is fixed to the thrust piece by fitting the corresponding protruding section into the undercut.
4. The plug unit of claim 1, in Which the sealing element comprises: a distal section having a distal diameter; and a proximal section having a proximal diameter, the proximal diameter being smaller than the distal diameter.
5. The plug unit of claim 1, in which the connection mechanism is a thread.
6. The plug unit of claim 1, in which the connection mechanism is selected from the group consisting of a thread, a bayonet connection mechanism, and a snap-fit connection.
7. The plug unit of claim 1, in which the thrust transmission element is fixed to the capillary with a crimped connection.
8. The plug unit of claim 1, in which the thrust transmission element is fixed to the capillary with a connection selected from the group consisting of a crimped connection, a glued connection, a form fit, a press fit, and a combination thereof.
9. The plug unit of claim 1, wherein the channel of the thrust piece comprises a proximal channel section and a distal channel section, the distal channel section having an inner diameter smaller than an inner diameter of the proximal channel section, and wherein the capillary comprises a tube and a protective coating surrounding the tube, the tube having a tube outer diameter and the protective coating having a coating outer diameter, wherein the capillary comprises a distal end section not comprising the protective coating, and wherein the inner diameter of the distal channel section is smaller than the coating outer diameter.
10. The plug unit of claim 1, wherein the channel of the thrust piece comprises a proximal channel section and a distal channel section, the distal channel section having an inner diameter smaller than an inner diameter of the proximal channel section, wherein the capillary is formed of one material and the capillary comprises: a distal section having a distal outer diameter and a proximal section having a proximal outer diameter, the distal outer diameter being smaller than the proximal outer diameter, and wherein the inner diameter of the distal channel section is smaller than the proximal outer diameter of the capillary.
11. The plug unit of claim 5 further comprising: a torque limitation assembly configured to limit a torque supplied to the thread.
12. The plug unit of claim 5, in which the housing assembly further comprises a plurality of ridges located on an outer diameter of the housing assembly, the plug unit further comprising a torque limitation element, the torque limitation element surrounding the housing assembly, the torque limitation element comprising a plurality of torque engagement elements located on an inner diameter of the torque limitation element, wherein the torque engagement elements are configured to engage the plurality of ridges up to a predetermined torque and to bend and slide over the ridges if a torque greater than the predetermined torque is applied to the torque limitation element.
13. The plug unit of claim 1, wherein the capillary distal face does not supply a force greater than 10 N to the sealing element when the plug unit is not connected to the bushing unit.
14. The plug unit of claim 1, wherein the capillary distal face does not supply a force greater than 5 N to the sealing element when the plug unit is not connected to the bushing unit.
15. A connection system for use in high performance liquid chromatography, the system comprising: A) a plug unit comprising: a) a capillary comprising a capillary distal face, wherein the capillary distal face is the most distal portion of the capillary; b) a sealing element, wherein the sealing element is located distal from the capillary distal face and wherein the capillary distal face abuts a proximal face of the sealing element; c) a thrust piece comprising a channel configured to receive the capillary, in which the capillary is configured to move axially with respect to the thrust piece, wherein the sealing element is fixed to the thrust piece and the sealing element is located at a distal end of the thrust piece; d) a housing assembly comprises: i) a connection mechanism configured to connect to a bushing unit; ii) a biasing element configured to bias the capillary towards the sealing element; iii) a thrust piece receiving opening, wherein at least a section of the thrust piece is received in the thrust piece receiving opening, the thrust piece is configured to slide axially with respect to the housing assembly until a proximal face of the thrust piece abuts an abutment face of the housing assembly, in which the housing assembly is configured to transmit an axial force to the thrust piece and then to the sealing element; and e) a thrust transmission element fixed to the capillary, in which the thrust transmission element is configured to i) slide inside the housing assembly and ii) transmit an axial force from the biasing element to the capillary; and B) a bushing unit configured to receive the plug unit.
16. A method of connecting a plug unit to a bushing unit, in which the plug unit and the bushing unit are configured for use in high performance liquid chromatography, A) the plug unit comprising: a) a capillary comprising a capillary distal face, wherein the capillary distal face is the most distal portion of the capillary; b) a sealing element, wherein the sealing element is located distal from the capillary distal face and wherein the capillary distal face abuts a proximal face of the sealing element; c) a thrust piece comprising a channel configured to receive the capillary, in which the capillary is configured to move axially with respect to the thrust piece, wherein the sealing element is fixed to the thrust piece and the sealing element is located at a distal end of the thrust piece; d) a housing assembly comprises: i) a connection mechanism configured to connect to the bushing unit; ii) a biasing element configured to bias the capillary towards the sealing element; iii) a thrust piece receiving opening, wherein at least a section of the thrust piece is received in the thrust piece receiving opening, the thrust piece is configured to slide axially with respect to the housing assembly until a proximal face of the thrust piece abuts an abutment face of the housing assembly, in which the housing assembly is configured to transmit an axial force to the thrust piece and then to the sealing element; and e) a thrust transmission element fixed to the capillary, in which the thrust transmission element is configured to i) slide inside the housing assembly and ii) transmit an axial force from the biasing element to the capillary; and B) the bushing unit configured to receive the plug unit, the method comprising: inserting the plug unit into the bushing unit; contacting the sealing element to a bottom section of the bushing unit; abutting the capillary distal face to the sealing element; and advancing the housing assembly into the bushing unit to cause a compression of the biasing element and to cause the axial force from the biasing element to the capillary in the distal direction.
17. The method of claim 16 further comprising: abutting the proximal face of the thrust piece against the proximal abutment face of the housing assembly to transmit the axial force from the housing assembly to the thrust piece and then to the sealing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the invention will now be described with reference to the accompanying drawings. These embodiments should only exemplify, but not limit, the present invention.
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DETAILED DESCRIPTION OF EMBODIMENTS
(15) In one embodiment, the invention relates to a plug unit 2. Very generally, the plug unit comprises a capillary 4, a sealing element 6, and a biasing element 8, such as a spring 8. Throughout the description, the terms proximal and distal will be used. Distal denotes a section that is further away from the center of the capillary 4 than another (i.e., further away than a more proximal section). That is, in the embodiment depicted in
(16) Reference will now be made to
(17) One possible advantage of this embodiment will be discussed further with reference to
(18) When the depicted plug unit 2 is secured to a socket unit (not depicted), which may also be referred to as a bushing unit (also see in this regard, e.g., WO 2010/133192 A1,
(19) However, in the unconnected state, i.e., when the plug unit 2 is not connected to a socket unit (see
(20) This may be advantageous for the following reason: In the unconnected state (e.g.,
(21) Further details of the depicted embodiments will now be described. Throughout the drawings and the description of the Figures, like reference numerals denote like structures. For sake of clarify of illustration, not all reference numerals are included in all of the drawings. Similarly, not all the structures will be described for every embodiment. On the contrary, for some embodiments, only the differences to the other embodiments will be described.
(22) More particularly referring to
(23) The depicted plug unit 2 also comprises a thrust piece 10 surrounding the distal end of the capillary 4. The capillary 4 may “slide” inside the thrust piece 10, i.e., it may change its axial location with respect to the thrust piece 10.
(24) Proximal to the thrust piece 10, there is a housing assembly 12 comprising a first housing section 122 and a second housing section 124. The housing assembly 12 (e.g., the first housing section 122) may comprise a connection mechanism 1222 for securing the plug unit 2 to a socket unit. In the depicted embodiment, the connection mechanism 1222 is realized as a thread, but it will be understood that other connection mechanisms 1222 (such as a bayonet connection mechanism or a snap-fit connection mechanism) can also be used. As depicted, the housing assembly 12 (e.g., the second housing section 124) may house the biasing element 8.
(25) A proximal portion of the thrust piece 10 may be located in the housing assembly 12 and may slide (i.e., change its axial position) with respect to the housing assembly 12. More particularly, the thrust piece 10 may comprise a first (distal) portion 102 comprising a first thrust portion outer diameter and a second (proximal) portion 104 with a second thrust portion outer diameter, the second thrust portion outer diameter being greater than the first thrust portion outer diameter. The housing assembly 12 (which may also simply be referred to as housing) may comprise a thrust piece receiving opening 1224. The thrust piece receiving opening 1224 comprises a first section with an inner opening diameter greater than the second thrust portion outer diameter. Further, the thrust piece receiving opening 1224 comprises a second section with an inner opening diameter smaller than the second thrust portion outer diameter. In the depicted embodiment, the second section is distal to the first section. For example, the second section may be formed by a distal section 1226 of the housing assembly 12 being inwardly crimped, inwardly folded and/or inwardly flanged. Thus, the thrust piece 10 may slide inside the housing assembly 122, but cannot fall out of this housing assembly 122. In the depicted embodiment, the first housing section 122 comprises the thrust piece receiving opening 1224.
(26) The depicted plug unit 2 also comprises a thrust transmission element 14. The thrust transmission element 14 is configured and located to transmit an axial force from the biasing element 8 to the capillary 4. The thrust transmission element 14 is fixedly connected to the capillary 4. In particular, the thrust transmission element 14 has a fixed axial position on the capillary 4, and the capillary 4 cannot slide with respect to the thrust transmission element. For example, the thrust transmission element 14 may be crimped onto the capillary 14.
(27) The thrust transmission element 14 may comprise a proximal facing thrust face 144 configured to be subjected with a biasing force of the biasing element 8. Thus, the above described sealing effect may be achieved.
(28) The thrust transmission element 14 may slide inside the housing assembly 12, i.e., it may change its axial position with respect to the housing assembly 12.
(29) The below table summarizes exemplary values for different elements of the discussed embodiments. For a further explanation of the different elements, also see
(30) TABLE-US-00001 Exemplary Examplary Number Explanation Range/μm value/μm D4 Outer diameter of the 150 to 1,000 800 capillary 4 D6 Outer diameter of the 1,000 to 1,400 1,200 sealing element 6 L6 Axial length of the sealing 400 to 1,200 800 element 6 D102 Outer diameter of the first 600 to 2,000 1,600 or 1,650 section 102 of the thrust piece 10 D104 Outer diameter of the 2,100 to 3,100 2,600 second section 104 of the thrust piece 10 L102 Axial length of the first 4,000 to 11,000 7,400 section 102 of the thrust piece 10 D122 Outer diameter of the first 3,200 to 5,000 4,000 housing section 122 D124 Outer diameter of the 6,000 to 10,000 8,000 second housing section 124 D14 Outer diameter of the thrust 3,200 to 5,000 4,000 transmission element 14
(31) With particular reference to
(32) Further, the thrust piece 10 generally comprises a channel 106 for receiving the capillary 4 (see
(33) As is also depicted in
(34) Further, as depicted in
(35) As can also be seen in
(36) Thus, the sealing element 6 may be easily secured in the thrust piece 10. Such an easy connection may in particular be facilitated by the described biasing mechanism: As discussed, the capillary 4 may only be forced against the sealing element 6 (or such a sealing force may be substantially larger) when the plug unit 2 is connected to a socket unit and the sealing element 6 is pushed against a bottom part of the socket unit. However, in the un-connected state, this may not be the case (i.e., the force supplied from the capillary 4 to the sealing element 6 may be substantially smaller or, in fact, 0). Thus, the capillary 4 does not push out the sealing element 6 in the un-connected state, and thus a simple connection (such as the undercut) between the sealing element 6 and the thrust-piece may be sufficient.
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(38) As depicted in
(39) A still further variant of the present technology is depicted in
(40) It is noted that the present technology may be a very good solution for internally coated steel capillaries 4, such as the capillary depicts in
(41) Another variant of the present technology is depicted in
(42) More particularly, the distal end portion 400 may have an outer diameter in the range of 200 μm to 450 μm, such as 350 μm to 370 μm, and the remainder (put differently: the more proximal portion 402 of the capillary 4) may have an outer diameter in the range of 500 μm to 1,000 μm. Again (similar to the embodiment depicted in
(43) Having a distal end portion 400 of the capillary with a reduced outer diameter may be advantageous for the following reason: It will be understood that the pressure the capillary 4 transmits to the sealing element 6 is inversely proportional to the contact surface between the capillary 4 and the sealing element 6. Thus, having a reduced diameter leads to a higher pressure with which the capillary 4 is pressed against the sealing element 6. Thus, a smaller force supplied by the biasing element 8 may be sufficient to reach a given sealing pressure. Thus, only a smaller force may be necessary to render the plug unit safe for usage with high pressures (such as the pressures occurring during HPLC).
(44) Put differently,
(45) A typical use scenario of the present technology will now be described with exemplary reference to
(46) Once the configuration of the thrust piece 10 abutting the abutment face 128 is reached (see, e.g.,
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(48) Further, the plug unit 12 also comprises a torque limitation assembly 16 configured to limit the torque used to screw in the plug unit 2 to a (not depicted) socket unit. More particularly, the torque limitation assembly 16 comprises a plurality of ridges or gear racks 162 located on the outer diameter of (the second section 124 of) the housing assembly 12. Further, there is provided a torque limitation element 160 surrounding (the second section 124 of) the housing assembly 12 and provided with a plurality of engagement elements 164 on its inner diameter. When screwing in the plug unit 12, the engagement elements 164 engage the ridges 162 up to a pre-determined torque. After reaching this torque, the engagement elements 164 bend and slide over the ridges 162, such that it is not possible to further tighten the thread beyond the pre-determined torque. Thus, the torque may be limited, which may decrease the risk of any components (e.g., the thread, the capillary, and/or the sealing element) being damaged. Further, when unscrewing the plug unit 2 from a socket unit, the engagement elements 164 may always be in contact with the ridges 162, i.e., the overall assembly may be asymmetrical and only limiting the torque in one direction. As depicted, the torque limitation assembly 16 may comprise knurls on its outer surface to simplify the usage of the torque assembly 16. While such a torque limitation assembly 16 may be particularly useful in connection with the above described sealing by means of a biasing element 8, it will be understood that it may also be used independently from such a biasing element.
(49) While the above torque limitation assembly 16 has been described in conjunction with embodiments of a plug unit according to the present technology, it will be understood that the torque limitation assembly 16 may also be employed in conjunction with other plug units. That is, the torque limitation assembly 16 may generally be part of a plug unit 2 comprising a capillary 4 and a sealing element 6, independent of the other features. That is, the other features discussed (e.g., relating to the biasing element, the thrust piece, and the thrust transmission element) may be used in conjunction with the torque limitation assembly, however, such a combined usage is not a necessity.
(50) It will generally be understood that the discussed housing assembly 12 of the plug unit 2 (which may also be referred to as screw 12) may feature a simple integrated torque assembly in order to provide the user with a signal for safe connection (haptic feedback). While in the above, a particular torque limitation assembly has been described, it will be understood that other torque assemblies may also be employed.
(51) In general words and with primary reference to
(52) The thrust piece 10 may also function as a seal support to prevent the material from flowing away radially. Thus, the sealing effect may only be provided axially on the front side. This may also be an advantage versus WO2010133192, as here an additional radial sealing effect is provided on the lateral surface which implies a higher screw-in torque and is an additional source of errors, as the seal 6 may jam in lateral surfaces which are not manufactured tidily.
(53) Inside the housing assembly 12 (i.e., inside the screw), an axially slidable capillary 4 is located, to which a thrust transmission element 14 (which may also be referred to as second thrust piece or crimp sleeve) is fastened.
(54) The second inner thrust piece 14 is subjected to an axial force by means of a biasing element 8, e.g., a spring, whereby the capillary 4 is pressed towards the distal direction, i.e., to the front face of the seal 6 of the front thrust piece 10, the front face being directed towards the spring, so that a sealing effect is exercised.
(55) The biasing element 8 (e.g., the spring) is fastened to the housing assembly 12 (i.e., to the “screw”) by means of a section 124 of the housing assembly 12, which section 124 may also be referred to as a cap 124. For easier handling, the cap 124 may provided with knurls.
(56) E.g., to seal when the capillary is supplied with a liquid at 1,500 bar, a spring with approx. 20-30 N may be normally used for fused silica capillaries with an outside diameter of Ø 0.36 mm (360 μm).
(57) For larger capillaries, normally made of stainless steel MP35N, titanium with a customary outside diameters of Ø 1/32″ (0.79 mm), a spring with 100 N may be used.
(58) Outside diameters of Ø 0.60 mm would also be conceivable; for these, a spring with approx. 50 N would be sufficient.
(59) Whenever a relative term, such as “about”, “substantially” or “approximately” is used in this specification, such a term should also be construed to also include the exact term. That is, e.g., “substantially straight” should be construed to also include “(exactly) straight”.
(60) Whenever steps were recited in the above or also in the appended claims, it should be noted that the order in which the steps are recited in this text may be accidental. That is, unless otherwise specified or unless clear to the skilled person, the order in which steps are recited may be accidental. That is, when the present document states, e.g., that a method comprises steps (A) and (B), this does not necessarily mean that step (A) precedes step (B), but it is also possible that step (A) is performed (at least partly) simultaneously with step (B) or that step (B) precedes step (A). Furthermore, when a step (X) is said to precede another step (Z), this does not imply that there is no step between steps (X) and (Z). That is, step (X) preceding step (Z) encompasses the situation that step (X) is performed directly before step (Z), but also the situation that (X) is performed before one or more steps (Y1), . . . , followed by step (Z). Corresponding considerations apply when terms like “after” or “before” are used.
(61) While in the above, a preferred embodiment has been described with reference to the accompanying drawings, the skilled person will understand that this embodiment was provided for illustrative purpose only and should by no means be construed to limit the scope of the present invention, which is defined by the claims.