Method for heating a catalytic converter
11913396 ยท 2024-02-27
Assignee
Inventors
- Andreas SCHAIBLE (Weil im Schoenbuch, DE)
- Andreas SCHOBER (Altbach, DE)
- Hans-Georg LEHMANN (Esslingen, DE)
- Markus Schilling (Stuttgart, DE)
Cpc classification
F02D41/0255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2550/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A method for heating a catalytic converter includes a) switching on a compressor; b) at least partially opening an injection valve; c) setting a combustion-air/fuel ratio of <1 in combustion chambers; d) detecting an actual value of the oxygen content in the exhaust gas; and e) comparing the actual value with a target value, where the target value corresponds to an exhaust-gas oxygen content that would be set in a region of the catalytic converter if the combustion-air/fuel ratio in the combustion chambers is approximately =1, where a manipulated variable output by a controller on a basis of a deviation of the actual value from the target value is kept constant when the actual value reaches one of two limit values of a value range within which the target value is ranged, and where the two limit values deviate from the target value by approximately 3%.
Claims
1. A method for heating a catalytic converter (48) which is disposed in an exhaust system (44) of a spark-ignition internal combustion engine (10), wherein a control unit (68) outputs a respective manipulated variable to an electrically driven additional compressor (20) and to at least one injection valve (52, 54), wherein as a result of the at least one injection valve (52, 54) being at least partially opened, air compressed by the electrically driven additional compressor (20) is introducible into the exhaust system (44) downstream of exhaust valves of the spark-ignition internal combustion engine (10) which are assigned to respective combustion chambers (12) of the spark-ignition internal combustion engine (10), and wherein signals from at least one oxygen sensor (64, 66), via which an oxygen content in exhaust gas fed to the catalytic converter (48) is detected, are supplied to a controller (72) of the control unit (68); the method comprising the steps of: a) switching on the electrically driven additional compressor (20); b) at least partially opening the at least one injection valve (52, 54); c) setting a combustion-air/fuel ratio of <1 in the combustion chambers (12) of the spark-ignition internal combustion engine (10); d) detecting an actual value (128, 134) of the oxygen content in the exhaust gas by the at least one oxygen sensor (64, 66); and e) comparing the actual value (128, 134) with a target value (114) of the oxygen content, wherein the target value corresponds to an exhaust-gas oxygen content that would be set in a region of the catalytic converter (48) if the combustion-air/fuel ratio in the combustion chambers (12) of the spark-ignition internal combustion engine (10) is approximately =1, wherein a manipulated variable (90, 106) output by the controller (72) on a basis of a deviation of the actual value (128, 134) from the target value (114) is kept constant when the actual value (128, 134) reaches one of two limit values (122, 124) of a value range (120) within which the target value (114) is ranged, and wherein the two limit values (122, 124) of the value range (120) deviate from the target value (114) by approximately 3%.
2. The method according to claim 1, wherein a speed of the electrically driven additional compressor (20) is pilot-controlled and wherein an opening width of the at least one injection valve (52, 54) is adjusted in such a way that the target value of the oxygen content in the exhaust gas is set.
3. The method according to claim 1, wherein an opening width of the at least one injection valve (52, 54) is pilot-controlled and wherein a speed of the electrically driven additional compressor (20) is controlled in such a way that the target value of the oxygen content in the exhaust gas is set.
4. The method according to claim 1, wherein the steps a) to e) are carried out following a cold start of the spark-ignition internal combustion engine (10).
5. The method according to claim 1, wherein the steps a) to e) are carried out when a speed of the spark-ignition internal combustion engine (10) exceeds a threshold value of 100 revolutions per minute.
6. The method according to claim 1, wherein the catalytic converter (48) is operated as a three-way catalytic converter.
7. The method according to claim 1, wherein the controller (72) is a proportional-integral controller.
8. The method according to claim 1, wherein in step c), in addition to the setting, an ignition instant of a spark plug (14) assigned to the respective combustion chamber (12) of the spark-ignition internal combustion engine (10) is shifted to an instant that is later in time than in normal operation of the spark-ignition internal combustion engine (10).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE DRAWINGS
(5) In the figures, identical or functionally identical components are provided with the same reference signs.
(6)
(7) Compressed supply air can be supplied to the combustion chambers 12 of the internal combustion engine 10 via a supply air tract 16. In order to compress the supply air, an exhaust gas turbocharger 18 and an electrically driven additional compressor 20 are provided. A compressor wheel 22 of the exhaust gas turbocharger 18 is arranged in a line branch 24 of the supply air tract 16, via which the air to be compressed is drawn in. Downstream of the compressor wheel 22, a further line branch or branch line 26 branches off from the line branch 24.
(8) A compressor wheel 28 of the additional compressor 20, which can be driven by means of an electric motor (not shown), is arranged in this branch line 26. Downstream of the compressor wheel 28 of the additional compressor 20, the branch line 26 rejoins the line branch 24. A throttle valve 36 is arranged in the line branch 24 downstream of the point at which the branch line 26 opens into the line branch 24. When the throttle valve 36 is open at least a little, the compressed air can flow through an intercooler 30, which is arranged in the line branch 24 of the supply air tract 16.
(9) A first compressor air line 32 and a second compressor air line 34 branch off from the branch line 26 downstream of the compressor wheel 28 of the additional compressor 20. Via the compressor air lines 32, 34, the air compressed by means of the electric additional compressor 20 can be introduced into the exhaust gas of the internal combustion engine 10 downstream of exhaust valves (not shown) of the internal combustion engine 10, which are assigned to a respective combustion chamber 12.
(10) In the present case, the air taken from the supply air tract 16 upstream of the throttle valve 36 and compressed by means of the additional compressor 20 is introduced into an exhaust manifold 38 of the internal combustion engine 10. Here, as shown by way of example in the present case, the exhaust manifold 38 can comprise a first exhaust gas stream 40 and a second exhaust gas stream 42.
(11) The first exhaust gas stream 40 discharges exhaust gas which comes from a first group of the combustion chambers 12, for example from the first three of the six combustion chambers 12 shown by way of example in the present case. In contrast, exhaust gas from the internal combustion engine 10 is discharged via the second exhaust gas stream 42, which exhaust gas comes from a second group of the combustion chambers 12, in the present case therefore from three further combustion chambers 12 of the total of six combustion chambers 12 of the internal combustion engine 10 shown by way of example in
(12) If an exhaust system 44 of the internal combustion engine 10 is of single-stream design, i.e., has only one exhaust gas stream, only one of the compressor air lines 32, 34 shown by way of example in the present case need be provided in order to introduce the air or secondary air compressed by means of the additional compressor 20 into this exhaust gas stream.
(13) In contrast, in the variant of the internal combustion engine 10 shown as an example here, the air compressed by means of the additional compressor 20 is introduced into the first exhaust gas steam 40 via the first compressor air line 32. Similarly, the compressed air or secondary air is introduced into the second exhaust gas stream 42 via the second compressor air line 34.
(14) The exhaust gas flowing through the exhaust gas streams 40, 42 is supplied in a known manner to a turbine wheel 46 of the exhaust gas turbocharger 18 arranged in the exhaust system 44. Downstream of this turbine wheel 46, a first catalytic converter 48 and downstream of the first catalytic converter 48 a second catalytic converter 50 are arranged in the exhaust system 44.
(15) The first catalytic converter 48 is designed as a three-way catalytic converter, while the second catalytic converter 50 can, for example, be designed as a nitrogen oxide storage catalytic converter. However, the following explanations also apply to an exhaust system 44 in which only one of the two catalytic converters 48, 50 shown as an example in
(16) Since the first compressor air line 32 and the second compressor air line 34 are provided in the exemplary internal combustion engine 10 shown here, two injection valves 52, 54 are also provided. Here, by means of the first injection valve 52, the first compressor air line 32 can be shut off or at least partially released. Similarly, the second compressor air line 34 can be shut off or at least partially released by means of the second injection valve 54. The injection valves 52, 54 can also be referred to as compressor air injection valves.
(17) Tests have proven successful in which pipes with an internal diameter of 18 mm were used for the compressor air lines 32, 34. Such pipes can be fitted or laid particularly easily and with little effort as shown schematically and by way of example in
(18) If only one compressor air line is provided to introduce the compressed air or secondary air into the exhaust gas downstream of the exhaust valves of the internal combustion engine 10, only one of the two injection valves 52, 54 shown here as an example need be provided.
(19) In a manner known per se, fuel which is stored in a fuel tank 58 is supplied to the combustion chambers 12 during operation of the internal combustion engine 10 by means of respective injectors 56. A high-pressure pump 62 is arranged in a corresponding fuel line 60, by means of which the pressure of the fuel which is introduced into one of the combustion chambers 12 by means of one of the respective injectors 56 is increased.
(20) Further components of the internal combustion engine 10, such as an engine oil circuit, a fuel tank ventilation system and a coolant circuit, are shown in
(21) During operation of the internal combustion engine 10, in particular following a cold start of the internal combustion engine 10, a combustion-air/fuel ratio of <1 in the range of =0.7 to 0.9 is set in the respective combustion chambers 12. Due to the accompanying rich combustion of fuel with oxygen which is contained in the air and is introduced into the combustion chambers 12 via the supply air tract 16, a high proportion of HC emissions and CO emissions is produced in the exhaust gas flowing out of the combustion chambers 12.
(22) Furthermore, following the cold start of the internal combustion engine 10, compressed air or compressed fresh air is taken from the branch line 26 downstream of the electric additional compressor 20 and thus upstream of the throttle valve 36 and introduced into the exhaust manifold 38 via the compressor air lines 32, 34, i.e., in this case into the first exhaust gas stream 40 and the second exhaust gas stream 42. The oxygen contained in this compressed secondary air ensures exothermic oxidation of the unburned hydrocarbons (HC) and carbon monoxide (CO).
(23) In addition, the temperature in the exhaust manifold 38 can be increased by a late centroid of combustion. In the present case, these measures result in the first catalytic converter 48 in particular being heated up particularly quickly and thus the first catalytic converter 48 reaching its start-up temperature very quickly.
(24) The amount of air or secondary air introduced into the exhaust gas, which is supplied to the first catalytic converter 48, is adjusted via an opening width of the at least one injection valve 52, 54, i.e., via a respective opening cross section of these bypass valves, and/or via the speed of the electric additional compressor 20.
(25) The compressor air lines 32, 34 or bypass lines or also injection channels preferably open out into the exhaust system 44 as close as possible to the exhaust valves of the internal combustion engine 10. The injection of the secondary air thus takes place according to
(26) For example, lift valves with position feedback can be used as the injection valves 52, 54. Furthermore, the parameters for the cold start of the internal combustion engine 10 can be varied in the course of tests in order to obtain a favourable activation energy for the exothermic reaction, which takes place in the exhaust manifold 38 or exhaust channel of the internal combustion engine 10, via a centroid position of the combustion.
(27) At least one oxygen sensor, for example in the form of a first lambda sensor 64 arranged upstream of the catalytic converter 48 in the exhaust system 44, can be used to detect the oxygen content in the exhaust gas which is fed to the catalytic converter 48. This first lambda sensor 64 is designed as a broadband lambda sensor. Furthermore, according to
(28) In particular, the oxygen content in the exhaust gas and thus an exhaust gas lambda can be determined by means of the first lambda sensor 64 arranged upstream of the catalytic converter 48. The speed of the electric additional compressor 20 can be set or controlled in such a way that a suitable exhaust gas lambda is set during the secondary air injection and thus in a heating-up phase of the catalytic converter 48.
(29) The oxygen content in the exhaust gas, which is detected by means of the at least one oxygen sensor in the present case in the form of one of the lambda sensors 64, 66, is controlled during the heating-up phase of the catalytic converter 48 optionally by pilot control of the at least one injection valve 52, 54 in combination with controlling the speed of the electric additional compressor 20 or by pilot control of the speed of the electric additional compressor 20 in combination with controlling an opening width of the at least one injection valve 52, 54 or compressor air injection valve.
(30) A superior operating strategy and release strategy of additionally introduced functionalities for the pilot control and control of these manipulated variables in the form of the opening width of the at least one injection valve 52, 54 and the speed of the electric additional compressor 20 has been created.
(31) Advantageously, components can be used in this process that have already been tested in series production and have thus already proven their functionality. Furthermore, only a small number of additional components is required. This is advantageous with regard to a reduction of weight and costs as well as the required installation space. The latter is particularly favoured by the fact that in the present case the electric additional compressor 20 is used as a secondary air pump, which is provided anyway to increase the driving dynamics of the internal combustion engine 10.
(32) The functional extensions, to be provided for an implementation of the method for heating up the at least one catalytic converter 48, 50, of an engine control which, in the present case, is carried out by a control unit 68 shown only schematically in
(33) The control unit 68 is designed for controlling and/or regulating the at least one injection valve 52, 56 and for controlling and/or regulating the electrically driven additional compressor 20. Accordingly, the control unit 68 can output a respective manipulated variable 90, 106 to the at least one injection valve 52, 54 and to the additional compressor 20. This will be explained with reference to
(34)
(35) In an operating strategy 70 illustrated by a first block in
(36) On the one hand, the compressor air injection can be controlled by regulating the opening width of the at least one injection valve 52, 54 by means of a controller 72 of the control unit 68 (compare
(37) In a further controller variant, the compressor air injection, i.e., the opening width of the at least one injection valve 52, 54, is pilot-controlled and the speed of the electric additional compressor 20 is controlled.
(38) In addition, it may be provided that both the compressor air injection and thus the opening widths of the injection valves 52, 54 and the speed of the electric additional compressor 20 are controlled.
(39) Such additional functions for heating up the catalytic converter 48 can be enabled depending on relevant engine variables. Corresponding variables taken into account in the operating strategy 70 can include a request made by the control unit 68 to heat up the catalytic converter 48.
(40) Furthermore, a release duration can be applied in the operating strategy 70 to specify a maximum duration during which the catalytic converter 48 is to be heated. Furthermore, the operating strategy 70 can optionally include a temperature limit of the exhaust system 44. This is particularly advantageous if a suitable temperature sensor 74 (compare
(41) Furthermore, the operating strategy 70 may provide that a speed of the internal combustion engine 10 should be above a threshold value of approximately 100 revolutions per minute so that the release is only applied when the internal combustion engine 10 is started, rather than when an ignition of the motor vehicle comprising the internal combustion engine is switched on.
(42) Here, a time period for resetting the controller 72 can be applied so that although pilot-control values for the speed of the electric additional compressor 20 and the compressor air injection, i.e., the opening width of the at least one injection valve 52, 54, are effective immediately, the controller 72 is activated with a time delay. Alternatively, the controller can only be activated when the broadband lambda sensor 64 is ready for measurement
(43) Other engine control variables that can be adjusted as part of the operating strategy 70 can include a lambda target value during the heating-up of the catalytic converter 48 and/or a factor for a basic pilot control of an air mass supplied to the internal combustion engine 10 via the supply air tract 16.
(44) In addition, a delay of the respective releases by application or a calculation model is made possible. For example, it is possible to wait for the validity of a measured value or to issue the release only after a diagnosis. This can be provided in particular after starting the internal combustion engine 10, whereby in particular a diagnosis of the at least one lambda sensor 64, 66 can be carried out first.
(45) In
(46) The controller 72 can be designed in particular as a proportional-integral controller 72 (PI controller). Here, a proportional controller gain (Kp) and an integral controller gain (Ki) can preferably be adjusted depending on a control difference.
(47) According to
(48) A result of a first branch of the functional structure shown in
(49) In a second branch of the functional structure shown in
(50) In a similar manner as that described for the at least one injection valve 52, 54, in the second branch in
(51) Respective arrows also lead from the blocks, which in
(52) An arrow 102 departing from the node 100 leads to a diagnostic block 104 in which a manipulated variable restriction can be made. One result of the second branch of the functional structure or functional strategy shown in
(53) Further arrows 107 in
(54) In the present case, measures are taken to reduce fluctuations of the control variable lambda. These measures include freezing or keeping constant the respective controller manipulated variable, in the present case one of the manipulated variables 90, 106, close to the target value.
(55) Possible control levers for effective compressor air injection for heating up the catalytic converter 48 or the catalytic converters 48, 50 include, in particular, a compressor air release and a delayed compressor air release. Furthermore, the respective controller variant can be predetermined.
(56) In particular, it can be predetermined that the opening width of the at least one injection valve 52, 54 is kept constant as the manipulated variable 90 output by the controller 72 (compare
(57) In an alternative controller variant, the speed of the additional compressor 20 is kept constant as the manipulated variable 106 output by the controller 72 as soon as the manipulated variable 106 is close to the target value. In this alternative controller variant, the opening width of the at least on injection valve 52, 54 is pilot-controlled by means of the controller 72. The pilot control 78 of the opening width of the at least one injection valve 52, 54 and the control 98 of the additional compressor 20 (compare
(58) In other words, the manipulated variable 90, 106 output by the controller 72 on the basis of a deviation of the actual value of the oxygen content in the exhaust gas from the target value 114 of the oxygen content can be kept constant, i.e., the controller 72 can be effectively frozen when the actual value is sufficiently close to the target value 114.
(59) The corresponding control levers can be used in different combinations depending on a series of input variables to ensure effective heating of the at least one catalytic converter 48, 50. For example, an operating point of the internal combustion engine 10 can be taken into account, such as a load and/or a speed and/or a temperature and/or a dynamic of the internal combustion engine 10 or the like.
(60) Furthermore, the surroundings information from a route planning of a navigation system of the motor vehicle comprising the internal combustion engine 10 and/or car-to-car information can be taken into account.
(61) In particular, it has been shown that in steady-state tests of the internal combustion engine 10 on a test bench, a combination of pilot control 78 of the opening width of the at least one bypass valve or injection valve 52, 54 with control 98 of the speed of the electric additional compressor 20 is well suited to achieving low emissions in the exhaust gas leaving the exhaust system 44 into the surroundings. In the case of dynamic operation of the internal combustion engine 10, however, another variant may be particularly suitable, so that corresponding variants can be stored in the operating strategy 70 (compare
(62) For example, provision can be made to switch from the controller variant in which the opening width of the at least one injection valve 52, 54 is kept constant after initial control 82, while the speed of the additional compressor 20 is pilot-controlled, to the controller variant in which the speed of the additional compressor 20 is kept constant after initial control 98, while the opening width of the at least one injection valve 52, 54 is pilot-controlled. Such a switchover can be carried out in particular if a dynamic increase is identified with regard to the load and/or speed of the internal combustion engine 10. The two controller variants can also be used in combination and, if required, also as multi-variable control.
(63) In
(64) Furthermore, these input parameters or input variables can include the actual value of the oxygen content in the exhaust gas fed to the catalytic converter 48. Curves 110, 128, 134 illustrating possible actual values of the oxygen content are shown in
(65) An input block comprising the arrows 108 is shown in
(66) Similarly, if the pilot control 78 of the at least one injection valve 52, 54 is activated and the speed of the electric additional compressor 20 is initially controlled, i.e., the control 98 is active (compare
(67) Thus, depending on the operating state of the internal combustion engine 10, the pilot control 78 of the at least one injection valve 52, 54 for compressor air injection or the pilot control 94 of the speed of the electric additional compressor 20 takes place. The pilot control values can be stored application-wise as fixed values. Alternatively, the pilot control values can result from a physically motivated model approach.
(68) In addition to the pilot control of the compressor air injection and the adjustment of the speed of the electric additional compressor 20, respectively, the control 82, 98 of the adjusted combustion lambda value is useful in order to achieve the fastest possible heating of the catalytic converter 48 with favourable raw emissions.
(69) The proportional-integral controller 72 (PI controller) is preferably provided as the operating principle for the controller 72 for controlling the compressor air injection, i.e., the opening width of the at least one injection valve 52, 54 or the speed of the electric additional compressor 20. Here, the controller gains can preferably be adjusted depending on a control difference, and this can be carried out application-wise or according to specifications from the operating strategy 70 (compare
(70) In addition, the freezing or keeping constant of the respective manipulated variable 90, 106 of the controller 72 near the target value is implemented. This freezing or keeping constant of the respective manipulated variable 90, 106 can be requested by the operating strategy 70.
(71)
(72) In a first section 116 of the diagram shown in
(73) A further curve 118 in
(74) The oscillations of the respective manipulated variable 90, 106 illustrated by curve 118 can be caused by the fact that, due to the design of the compressor air lines 32, 34 (compare
(75) In order to counteract these oscillations or fluctuations in the manipulated variable 90, 106, this manipulated variable 90, 106 output by the controller 72 on the basis of a deviation of the actual value from the target value 114 is kept constant or frozen as soon as the actual value enters a value range 120 (compare
(76) As can be seen in
(77) In
(78) A further curve 130 in
(79) The outputting of this constant manipulated variable 90, 106 is illustrated in section 126 in
(80) Similarly, in
(81) In the further section 132, however, the curve 134 reaches the upper limit value 122. Even when the actual value reaches this upper limit value 122, the manipulated variable 90, 106 output by the controller is kept constant. Here, too, however, the manipulated variable 90 is thus kept constant if the control 82 was previously active, and the manipulated variable 106 is kept constant if the control 98 was previously active (compare
(82) This keeping constant of the manipulated variable 90, 106 output by the controller is illustrated in the further section 132 in
(83) Both in the case illustrated in the second section 126 in
(84) It may be possible to improve or avoid the surge effect shown in the first section 116 by accurately taking into account the amount of compressor air in a filling model of the engine control system. However, in particular in the case of dynamic operation of the internal combustion engine 10, it is useful to freeze or keep constant the manipulated variable 90, 106 output by the controller 72. This keeping constant of the manipulated variable 90, 106 is therefore preferably carried out as soon as the actual value reaches one of the two limit values 122, 124 within which the target value 114 is located.
(85) The two limit values 122, 124 delimiting the value range 120 can deviate from the target value 114 by approximately 3%, for example. In this way, it can be ensured that the manipulated variable 90, 106 is only frozen or kept constant when the actual value is in a correspondingly close proximity to the target value 114.
LIST OF REFERENCE CHARACTERS
(86) 10 Internal combustion engine 12 Combustion chamber 14 Spark plug 16 Supply air tract 18 Exhaust gas turbocharger 20 Additional compressor 22 Compressor wheel 24 Line branch 26 Branch line 28 Compressor wheel 30 Charge air cooler 32 Compressor air line 34 Compressor air line 36 Throttle flap 38 Exhaust manifold 40 Exhaust stream 42 Exhaust stream 44 Exhaust system 46 Turbine wheel 48 Catalytic converter 50 Catalytic converter 52 Injection valve 54 Injection valve 56 Injector 58 Fuel tank 60 Fuel line 62 High-pressure pump 64 Lambda sensor 66 Lambda sensor 68 Control unit 70 Operating strategy 72 Controller 74 Temperature sensor 76 Arrow 78 Pilot control 80 Arrow 82 Control 84 Node 86 Arrow 88 Diagnostic block 90 Manipulated variable 92 Arrow 94 Pilot control 96 Arrow 98 Control 100 Node 102 Arrow 104 Diagnostic block 106 Manipulated variable 107 Arrow 108 Arrow 110 Curve 112 Calculation block 114 Target value 116 Section 118 Curve 120 Value range 122 Limit value 124 Limit value 126 Section 128 Curve 130 Curve 132 Section 134 Curve 136 Curve