SYSTEM AND METHOD FOR FUMIGATING A VESSEL WITH EXHAUST
20230219679 · 2023-07-13
Inventors
Cpc classification
A61L2202/14
HUMAN NECESSITIES
A61L2/24
HUMAN NECESSITIES
F04D29/545
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61L2202/15
HUMAN NECESSITIES
International classification
Abstract
An exhaust conduit for a cargo vessel. The exhaust conduit is a flexible conduit with a first upstream opening adapted to engage with an exhaust structure and a second downstream opening for exhausted air. The exhaust conduit is inflatable due to the passage of exhausted air and the downstream opening is of smaller cross-sectional area than the upstream opening. The downstream opening is of adjustable cross-sectional area. In a system for fumigating a RORO vessel, the inflatable exhaust is inflatable to a height exceeding the height of the accomodation block. In a method of fumigating a RORO vessel, the method includes providing a temporary flexible exhaust for exhausting fumigant from the cargo area, and/or providing an inflatable exhaust for exhausting fumigant from the cargo area.
Claims
1-30. (canceled)
31. An exhaust conduit for a cargo vessel, the exhaust conduit comprising a flexible conduit having a first upstream opening adapted to engage with an exhaust structure and a second downstream opening for an exhausted air, wherein the exhaust conduit is inflatable due to the passage of exhausted air, and wherein the downstream opening has a cross-sectional area which is at least one of (i) smaller than the first opening or (ii) adjustable.
32. The exhaust conduit as claimed in claim 31, wherein the flexible conduit is configured to be inflatable to provide an upright exhaust with the second opening configured to be disposed at an upper end of the upright exhaust, with the first opening configured to be disposed (i) at a lower end, (ii) towards the lower end, or (iii) to a side of the upright exhaust.
33. The exhaust conduit as claimed in claim 31, wherein the exhaust conduit comprises at least one portion in which the cross-sectional area is progressively reduced along a length thereof.
34. The exhaust conduit as claimed in claim 31, wherein the flexible conduit is at least one of (i) conical in its inflated form, or (ii) has a first lower cylindrical portion and a second upper conical portion.
35. The exhaust conduit as claimed in claim 31, wherein the flexible conduit has a cylindrical form with an open end being adjustable such that the exhaust conduit is conical in its inflated form.
36. The exhaust conduit as claimed in claim 31, wherein the exhaust conduit is configured to at least one of (i) attach to and over a mechanical exhaust ventilator body, or (ii) facilitate venting through a service doorway of a mechanical exhaust ventilator or a vent housing.
37. The exhaust conduit as claimed in claim 31, wherein the flexible conduit is shaped as an elbow or a T-shape with at least two portions comprising a first portion which has the first upstream opening, and a second portion provided with the second downstream opening for exhaust of a fumigant.
38. The exhaust conduit as claimed in claim 37, wherein the first upstream opening of the first portion is configured to connect to a ventilation duct within a mechanical ventilator, and wherein the first portion is configured to extend out through one or more service doors.
39. The exhaust conduit as claimed in claim 38, wherein the second portion is is angled relative to an outlet of the first portion.
40. The exhaust conduit as claimed in claim 37, wherein the exhaust conduit is configured to connect around a service doorway of a vent house.
41. The exhaust conduit as claimed in claim 40, wherein the exhaust conduit has a T-shape, and comprises a tubular column with a peripheral branch to connect to the service doorway.
42. The exhaust conduit as claimed in claim 31, wherein the flexible conduit has a height that is in the range of about 4 m to 10 m.
43. The exhaust conduit as claimed in claim 31, wherein the flexible conduit comprises an insect net.
44. The exhaust conduit as claimed in claim 43, wherein the insect net is removably attached to the flexible conduit.
45. The exhaust conduit as claimed in claim 31, further comprising tether points configured to tether the exhaust conduit to the cargo vessel.
46. The exhaust conduit as claimed in claim 31, further comprising at least one of internal vanes, baffles or inflatable ribs configured to direct the exhausted air.
47. A system for fumigating a roll-on/roll-off (RORO) vessel, the system being ancillary to the vessel and comprising: a fumigant delivery system configured to deliver a fumigant to a cargo area of the vessel; and a temporary flexible exhaust configured to assist with a removal of the fumigant from the cargo area, wherein the temporarily flexible exhaust has first and second openings, and wherein the second opening has a cross-sectional area that is smaller than the first opening.
48. The system as claimed in claim 47, wherein the temporary flexible exhaust is fluidly connected around a service doorway of a vent house.
49. The system as claimed in claim 47, wherein the temporary exhaust is in fluid communication with at least one of (i) a mechanical exhaust ventilator, or (ii) a vent house.
50. A system for fumigating a roll-on/roll-off (RORO) vessel that has a cargo area and an accomodation block, the system being ancillary to the vessel and comprising: a fumigant delivery system configured to deliver a fumigant to the cargo area; and an inflatable exhaust configured to assist with a removal of the fumigant from the cargo area, wherein the inflatable exhaust is inflatable to a height that exceeds the height of the accomodation block.
51. The system as claimed in claim 50, wherein the inflatable exhaust is inflated by an exhausted air from the cargo area.
52. The system as claimed in claim 50, wherein the temporary exhaust is fluidly connected to a ventilation duct within a mechanical ventilator, through service doors of the mechanical ventilator.
53. The system as claimed in claim 52, further comprising a support structure to support the temporary exhaust.
54. A method for ventilating a roll-on/roll-off (RORO) vessel, the method comprising: providing an exhaust for exhausting a fumigant from a cargo area of the vessel, wherein the exhaust is at least one of (i) a temporary flexible exhaust, or (i) an inflatable exhaust.
55. The method as claimd in claim 54, further comprising opening the doors of a service doorway to a mechanical ventilator, and installing the exhaust to a mechanical ventilator.
56. The method as claimd in claim 55, further comprising installing a support assembly to support the exhaust from service doors.
57. The method as claimd in claim 55, further comprising attaching the exhaust to a vent housing by installing the exhaust to fit the doorway, and blocking any exit vents in the vent housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0132] Typical RORO Vessel
[0133] Referring to
[0134] The RORO vessel 10 further comprises a weather deck 18 located above an uppermost one of the plurality of cargo zones 14 and an accomodation area 20 located upon the weather deck 18 generally adjacent a fore end 22 of the vessel 10. The accommodation area 20 is arranged to provide accomodation to the crew or personnel of the vessel 10 and includes the various living quarters of the vessel 10. A bridge 23 is located above the accomodation area 20 and is generally fluidly connected thereto. The bridge 23 houses the various controls, navigation instrumentation, and other equipment necessary for the commanding of the vessel 10.
[0135] The cargo zones 14 of the RORO vessel 10 are located one above the other and extend substantially along the entire length of the vessel 10. In the illustrated embodiment, the vessel 10 includes four such cargo zones 14. As is described above, each of the cargo zones 14 is configured to be water-tight or gas-tight, and is further connectable to an adjacent cargo zone 14 via one or more moveable or sealable ramps. The moveable ramps are moveable between an open position and a closed position. In the open position, a ramp connecting adjacent cargo zones 14 enables the passage of crew members, other personnel, and cargo between the adjacent connected cargo zones 14. As will be appreciated, in the open position, the adjacent connected cargo zones 14 are fluidly connected to one another such that, for example, gaseous fumigant in one cargo zone 14 is able to flow into the adjacent connected cargo zone 14. In the closed position however, the ramp acts as a seal between adjacent cargo zones 14 such that the adjacent cargo zones are water-tight or gas-tight.
[0136] The uppermost cargo zone 14 may be accessed by crew or other personnel, such as specially trained fumigation personnel, via one or more escape trunks located in the weather deck 18. The RORO vessel 10 illustrated in
[0137] The opening or entryway into the uppermost cargo zone 14 via the weather deck 18 may be in the form of a hatch 29 (see
[0138] The RORO vessel 10 illustrated in
[0139] Mechanical Supply Ventilators and Exhaust Ventilators
[0140] The vessel 10 further comprises a plurality of supply mechanical ventilators 24 and a plurality of exhaust mechanical ventilators 26. Specifically, each cargo zone 14 includes respective dedicated supply and exhaust mechanical ventilators 24, 26. Each of the supply mechanical ventilators 24 are configured to supply fresh air from about the weather deck 18 into their respective cargo zones 14 via respective ducts 25 extending from the weather deck 18 to the respective cargo zone 14 (as illustrated by the direction of the arrows in
[0141] As is further illustrated in
[0142] The vessel 10 further comprises a engine room 38 located adjacent a lowermost one of the plurality of cargo zones 14 generally adjacent the aft end 34 of the vessel. The engine room 38 is physically separated from the lowermost cargo zone 14 via a vertically extending plate-steel bulkhead 40, and is further separated from the second lowermost cargo zone 14 by a plate-steel flooring of the second lowermost cargo zone 14. As will be appreciated, the engine room 38 houses the engines and other associated equipment used to power and propel the vessel 10, and is controlled by the various controls located in the bridge 23. Crew members may be located in the engine room 38 from time-to-time during operation of the vessel 10 and potentially during fumigation and subsequent ventilation. Exhaust gases produced during use of the engines is exhausted via a smokestack or chimney 42 located upon the weather deck 18 generally adjacent the aft end 34 of the vessel 10.
[0143] A travel tower 300 is located quay side to provide an alternative means of embarkment or disembarkment of the RORO vessel 10 during an emergency or fumigation operation when access to the RORO vessel 10 via the accomodation ladder water-tight door 36 is not possible. The travel tower 300 is a cherry picker style vehicle that is capable of raising passengers from the quay to the weather deck 18 of the RORO vessel 10.
[0144] It will be appreciated that the RORO vessel 10 illustrated in
[0145] Ancillary Fumigation System
[0146] As is described above, there is a present need to ensure that the cargo 30 in the vessel 10 is properly fumigated prior to unloading, whilst ensuring the safety of the crew of the vessel and any specially trained fumigation personnel. To this end, the present disclosure provides a system and method for fumigating a vessel, embodiments of which are illustrated in
[0147] Referring initially to
[0148] The fumigant delivery system 50 comprises a plurality of first conduits 52 (shown schematically in
[0149] The fumigant may be any one or more of a pesticide, insecticide, disinfectant, purifier, bactericide, decontaminant, antiseptic, sanitiser, vaccine, anti-viral, or vapour, and may comprise any one or more of sulfuryl flouride, ethyl formate, ethane dinitrile, formaldeyde, methyl bromide, chloropicrin, iodoform, hydrogen cyanide (bluefume), nitrogen, and carbon dioxide. While the disclosure includes reference to sulfuryl flouride, it will be appreciated that other fumigants may be incorporated into the embodiments. Additionally, modes of delivery and levels of fumigant detected by the high range detection system and the low range detection system may vary according to the selected fumigant.
[0150] A second end of each of the plurality of first conduits 52 is fluidly connected to the cargo zones 14 via a fumigation bulkhead 110 located in the accomodation ladder landing water-tight door 36. The fumigation bulkhead 110 (see
[0151] In addition to the fumigation bulkhead 110 located in the accommodation ladder landing water-tight door 36, a plurality of other bulkheads are located throughout the cargo area 13. As is described above, there is a hatch bulkhead 115 (
[0152] The combination of the fumigation bulkhead 110, the door bulkheads 111, and the hatch bulkheads 115 used throughout the cargo area 13 enable the entire cargo area 13 to be fumigated substantially simultaneously, or alternatively, allow for a particular cargo zone 14 to be fumigated separately of any other cargo zone 14, or further alternatively, allow for a plurality of cargo zones 14 to be fumigated separately of any other cargo zone 14.
[0153] Mode of Fumigation
[0154] Fumigating the entire cargo area 13 substantially simultaneously is achieved in the following manner. Firstly, a plurality of first conduits 52 are fluidly connected at their first ends to the mobile fumigant-containing vehicle 56, and fluidly connected at their second ends to an external side of the fumigation bulkhead 110 located in the accommodation ladder landing water-tight door 36. Then, another plurality of first conduits 52 are connected at their first ends to the internal side of the fumigation bulkhead 110, and connected at their second ends to respective recirculation fans 33 located in the second lowermost cargo zone 14 (as is described above, the accomodation ladder landing water-tight door 36 provides direct access to the second lowermost cargo zone 14). The recirculation fans 33 are configured to disperse the gaseous fumigant throughout the second lowermost cargo zone 14. There are preferably two recirculation fans 33 located in each cargo deck 16 in each cargo zone 14 in order to disperse the gaseous fumigant throughout each cargo zone 14. In a preferred arrangement, there is a first fan 33 located generally at midship on a starboard side of the vessel 10, and a second fan located generally at midship on a port side of the vessel 10. The first and second fans 33 preferably face in opposite directions within the vessel 10. For example, the first fan 33 may face towards an aft end of the vessel 10, and the second fan 33 may face towards a fore end of the vessel 10 in order to disperse the gaseous fumigant fully throughout each cargo zone 14.
[0155] Each of the recirculation fans 33 are preferably direct drive axial fans. Preferably, each of the recirculation fans 33 are 7.5 kW direct drive axial fans. Further, each of the recirculation fans 33 preferably have a diameter of 760 mm, and a centreline located 1.5 m above the cargo deck 16 to ensure sufficient dispersion of the gaseous fumigant througout each cargo deck 16. The recirculation fans 33 may have an air volume flow rate of between approximately 4 to 16 m.sup.3/s. The preferred air volume flow rate of the recirculation fans 33 is approximately 10 m.sup.3/s.
[0156] In order to fumigate cargo zones other than the second lowermost cargo zone 14, another plurality of first conduits 52 are connected at their first ends to the internal side of the fumigation bulkhead 110, and connected at their seconds ends to recirculation fans 33 located in each of the other cargo zones 14. The plurality of first conduits 52 may be routed to a particular cargo zone 14 through one or more of the door bulkheads 111 (
[0157] To fumigate a single cargo zone 14 only, or a particular plurality of cargo zones 14 only, a plurality of the first conduits 52 are connected at their first ends to the internal side of the fumigation bulkhead 110, and connected at the second ends to the recirculation fans 33 in the particular cargo zone 14 or cargo zones 14 which are desired to be fumigated. Any particular cargo zone 14 which is not desired to be fumigated is fluidly sealed by closing the openings 113 and 117 in the respective door bulkheads 111 and hatch bulkheads 115 that lead into that cargo zone 14 via the escape trunk riser. As is shown in
[0158] As is shown in
[0159] High-Range Monitoring System
[0160] Other features of the fumigation system 50 will now be described. Referring back to
[0161] During the fumigation operation, the supply and exhaust mechanical ventilators 24, 26 are maintained in a closed position to prevent the escape of gaseous fumigant into the environment above the weather deck 18. Attached about each of the exhaust mechanical ventilators 26 are respective flexible temporary exhausts 58, described in detail below. The flexible temporary exhausts 58 assist with the safe removal of the gaseous fumigant from the cargo zones 14 after the fumigation operation has been completed. In the embodiment illustrated in
[0162] Overpressure in Crew Areas
[0163] As is described above, during the fumigation operation, the air pressure system 60 is configured to maintain an air pressure within the accomodation area 20 greater than an air pressure within the cargo zones 14. In the illustrated embodiment, the bridge 23 is also maintained a greater relative pressure than the cargo zones 14 due to the bridge 23 being fluidly connected to the accomodation area 20.
[0164] The air pressure system includes three second conduits 62 (shown schematically in
[0165] As is illustrated in
[0166] Differential Pressure Sensing
[0167] The air pressure system 60 further includes a differential pressure sensor 70 that includes a first pressure sensing end 72 located in the accommodation area 20 of the vessel, and a second pressure sensing end 74 located in the uppermost cargo zone 14 and adjacent the accomodation area 20. The first and second ends 72, 74 of the differential pressure sensor 70 are configured to sense the respective pressures in the accommodation area 20 and in the uppermost cargo zone 14, and transmit the respective pressures to the controller 41. The controller 41 is configured to determine a difference between the respective pressures, and to control the operation of the fans 66 connected to the conduits 62 to ensure that a predetermined desired pressure differential is maintained. Preferably, the pressure in the accommodation area 20 is maintained at least 50 Pa above the pressure in the cargo zone 14. More preferably, the pressure in accommodation area 20 is maintained between 50 and 100 Pa above the pressure in the cargo zone 14. As will be appreciated by those skilled in the art, if the pressure differential decreases below the predetermined desired pressure differential, the controller controls the fans 66 via the VSD 43 to increase the speed of the fans 66 to thereby increase the volume flow rate of air drawn into the accommodation area 20 via the conduits 62. Conversely, if the pressure differential increases above a maximum desired pressure differential, the controller controls the fans 66 via the VSD 43 to decrease the speed of the fans 66 to thereby decrease the volume flow rate of air drawn into the accommodation area 20 via the conduit 62.
[0168] Air Quality Monitoring
[0169] The air pressure system 60 further includes an air quality monitor 76 located quayside generally adjacent the fans 66 (and thus the intake ends of the conduits 62). The air quality monitor is configured to detect the presence of one or more of gaseous fumigant, carbon dioxide, carbon monoxide, and other volatile organic compounds (VOCs), and may report the presence of these gases to the controller and/or to an operator so that the air pressure system 60 may be shutdown if required. The air quality monitor 76 forms part of a low-range monitoring system which is used to detect fumigant gas comprising sulfuryl flouride in the range of 0.5 ppm-230 ppm, with a resolution of 0.1 ppm. Other sensors 37 forming part of the low-range monitoring system may be used in specific locations to detect gas leaks. For example, sensors 37 may be located in the engine room 38, passageways and crew access and accommodation area 20. The sensors 37 may be daisy-chained with cable feeds fed back to the control system. The low-range monitoring system is operated during fumigation and ventilation.
[0170] The fumigation operation may last for several hours, such as around 12 to 48 hours or longer depending upon the treatment requirements. Throughout the fumigation operation, the air pressure system 60 is operated to maintain the predetermined desired pressure differential between the accommodation area 20 and the cargo zones 14, and is optionally operated beyond the end of the fumigation operation, at least until clearance of the gaseous fumigant from the cargo zones 14 and the cargo 30.
[0171] Ventilation Operation
[0172] After the fumigation operation has been completed, a ventilation operation is commenced in order to safely remove the gaseous fumigant from the cargo zones 14 and the cargo 30. The ventilation operation may last for several hours, such as around 10 to 36 hours or so. During the ventilation operation, the supply mechanical ventilators 24 are opened and their associated fans 24a are operated in order to enable a fresh supply of air to be drawn into the cargo zones 14. Additionally, the exhaust mechanical ventilators 26 are opened and their associated fans 26a are operated in order to positively remove air containing the gaseous fumigant from the cargo zones 14. This ventilation operation is illustrated in
[0173] Bulkheads
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[0175] Referring initially to
[0176] Referring to
[0177] Referring to
[0178] As is shown in
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[0180] The fumigation bulkhead 110 is similar in form and operation to the accomodation bulkhead 80. For example, similar to the accomodation bulkhead 80, the fumigation bulkhead 110 includes a body 82, a generally rectangular seal 84 extending generally about the perimeter of the body 82 on an outer face 86 of the body 82, a plurality of brackets 88 and associated T-shaped tubular rods 96, a plurality of generally circular apertures 98 extending through the body 82 of the bulkhead 110 configured to receive the distal ends of the tubular rods 96, and respective nuts 100 located about each of the distal ends of the rods 96 on the inner face of the body 82 in order to secure the rods 96 to the body 82. Additionally, the fumigation bulkhead 110 is sealed against the accommodation ladder landing water-tight door 36 in substantially the same manner as the accomodation bulkhead 80 is sealed against the opening 64 into the accomodation area 20. However, the fumigation bulkhead 110 is externally fitted to the accommodation ladder landing water-tight door 36, whereas the accommodation bulkhead 80 is internally fitted to the opening 64 into the accommodation area 20.
[0181] The fumigation bulkhead 110 also includes a plurality of generally circular openings or spigots 112 located generally in an upper half of the body 82, and which are configured to be fluidly and sealingly connected to respective first conduits 52 of the fumigation system 50 in order to deliver gaseous fumigant across the bulkhead 110. Specifically, the fumigation bulkhead 110 includes 36 openings or spigots 112 arranged in three adjacent vertically extending groups, each group including 6 rows of two openings 112 arranged side-by-side. Thus the fumigation bulkhead 110 can up to receive 36 first conduits 52 from the mobile fumigant-containing vehicle 56, and can distribute 36 first conduits 52 throughout the cargo area 13. As is shown in
[0182] The fumigation bulkhead 110 also includes a series of ports 119 located generally in a lower half of the body 82, and which are configured to receive power and/or data and transmit the power and/or data across the bulkhead 110. In the illustrated embodiment, the fumigation bulkhead 110 includes eight ports 119 arranged in two rows, one above the other. As is described above, it will be appreciated that the fumigation bulkhead 110 could include any number of ports 119 as required according to the particular vessel to be fumigated. In general, the fumigation bulkhead 110 will include enough ports 119 to enable at least one 3-phase power cable to be routed to each cargo deck 16. Each port 119 is preferably configured to supply a current of between 15 to 50 Amps.
[0183] The ports 119 may provide power to the recirculation fans 33 in each of the cargo zones 14, and may also provide a data connection between the sensors 35 of the high-range monitoring system and the controller 41. Specifically, one or more power cables may be connected between the first and/or second mobile generators 45 to the ports 119 on the external side of the fumigation bulkhead 110, and one or more other power cables may be connected between the ports 119 on the internal side of the fumigation bulkhead 110 and the recirculation fans 33 located in each of the cargo zones 14. The sensors 35 of the high range monitoring system may be connected to the controller 41 in a similar manner.
[0184] As is described above,
[0185] Fumigants
[0186] As stated above, different fumigant chemicals may be used which may require a variation on the fumigant delivery method described. As will be appreciated by the skilled person, fumigation chemicals such as ethyl formate, ethanedinitrile, and hydrogen cyanide can be flammable under certain conditions and concentrations that may be encountered if the above described method is used.
[0187] In the method above, this is most likely to occur during the vaporisation of the chemical from a liquid to a gas as the concentration of the fumigant will pass through the flammable region. This change in concentration occurs when introducing the fumigant to the recirculation fans 33 in the cargo zone 14 of the RoRo vessel 10. To avoid the risk of a fire starting in the cargo zones 14, an alternative method of fumigant delivery may be used for fumigant gases that present this risk.
[0188] It may be possible to safely perform a fumigation with a potentially flammable fumigant using the method for sulfuryl fluoride as described above. For example, liquid ethyl formate may be delivered to the cargo zone 14 via the plurality of first conduits 52 connected to the fumigant-container cylinders 54 of the mobile fumigation-containing vehicle 56 and one or more temporary bulkheads 110. The ethyl formate is supplied to a pump near to a recirculation fan 33 in the cargo zone 14. The pump increases the pressure of the ethyl formate to between 7 bar and 300 bar, and preferrably about 200 bar. The liquid ethyl formate may be expelled from the pump via a nozzle or restriction and into the air flow path of the recirculation fans 33. Due to the high pressure of the liquid ethyl formate it leaves the nozzle at a high velocity and is atomised into a fine spray, mist or fog. The atomised liquid ethyl formate is subjected to a decrease in pressure which causes the liquid ethyl formate to change into a gaseous state and disperse into the air. The air volume supplied by the recirculation fan 33 is such that the concentration of the ethyl formate rapidly drops below the flammable range. Using this method, the risk of a fire due to combustion of the fumigant may be low as only a small part of the atomised stream exiting the conduits 52 may be in the flammable range for a short period of time.
[0189] In an alternative fumigation delivery method, potentially flammable fumigant is directed to the cargo zone 14 under fumigation in liquid form via a plurality of conduits 52 in a similar manner to that described above. However, the liquid fumigant is not directed to the recirculation fans 33, instead it is directed to mixing equipment consisting of a vaporiser or heat exchanger and a high volume mixing apparatus located near the recirculation fans. The vaporiser or heat exchanger typically consist of a coil of copper tube in a hot water or thermal oil bath however many other suitable types of heat exchanger exist. As the liquid fumigant passes through the copper coil it is warmed and transitions from a liquid to a gas. The vaporisers are typically 1 kW to 15 kW, and preferrably 10 kW in power. The gaseous fumigant is then directed into a high volume mixing apparatus which draws in air and fumigant at the ratio required to create the desired fumigant concentration. The speed at which the mixing occurs is such that the flammable concentration of the fumigant is rapidly by-passed. The air/fumigant mix exits the mixing apparatus near the recirculation fans 33 so as to be evenly distributed around the cargo zone 14 under fumigation. Alternatively, the vaporised fumigant is delivered directly to the recirculation fans 33 to be mixed rather than entering the high volume mixing apparatus.
[0190] In another alternative fumigation delivery method, the mixing equipment is located on the quayside and not in the cargo zone 14 of the RORO vessel 10 to be fumigated. The fumigant is vaporised in the vaporiser or heat exchanger and mixed with air in the high volume mixing apparatus. The gaseous air/fumigant mix is then delivered to the cargo zone 14 under fumigation via flexible ducts and a temporary bulkhead configured to accommodate the flexible ducts in a similar manner to the air pressure system 60 described in detail above.
[0191] It is possible that the liquid fumigant does not require vaporisation using the vaporiser located in the cargo zone 14 or on the quay. In this instance, the liquid fumigant can be vaporised inside the high volume mixing apparatus located either in the cargo zone 14 or on the quay side. Alternatively, the liquid fumigant can be pressurised with a pump and then ejected from a nozzle to create an atomised spray, mist, or fog that can be mixed with air on the quay side. The fumigant is either delivered to the cargo zone 14 as a liquid as described above, or as a gaseous air/fumigant mix via flexible ducts as described above.
[0192] In another embodiment the gaseous air/fumigant mix can be delivered to the cargo zone 14 to be fumigated via the ducts 25, 27 which connect the cargo zone 14 to the supply mechanical ventilator 24 or exhaust mechanical ventilators 26 on the weather deck 18 of the RoRo vessel 10. The gaseous air/fumigant mix may be prepared in any manner previously described or may be delivered to the ducts 25, 27 or mechanical ventilators 24, 26 as a liquid and vaporised inside the mechanical ventilator 24, 26 or ducts 25, 27.
[0193] In a further alternative method, the fumigant may be mixed to the desired concentration quayside with a non-flammable gas other than air such as carbon dioxide or nitrogen and then delivered to the cargo zone 14 to be fumigated via flexible ducts in a similar manner to the air pressure system 60 or the mechanical ventilators 24, 26 as described above.
[0194] It may also be desirable to mix the fumigant to the desired concentration with liquid carbon dioxide and deliver the fumigant mix to the cargo zone 14 as a low temperature liquid which could then be safely vaporised using a vaporiser, heat exchanger, or atomisation as described above.
[0195] It will be appreciated by those skilled in the art that a combination of the above described fumigation methods could be utilised based on the configuration of the vessel and the fumigation to be conducted.
[0196] Temporary Flexible Exhausts
[0197] The remaining figures provide detail relating to the flexible temporary exhaust that is configured to assist with removing the gaseous fumigant from the cargo zones 14 during the ventilation operation.
[0198] Type I Temporary Flexible Exhaust
[0199] Referring initially to
[0200] Referring to
[0201] The first opening 122 is fitted over an an exhaust mechanical ventilator 26 (or a similar conduit could be fitted over a vent house, described below) and is mechanically secured thereto via a length-adjustable flexible strap 126. Once the first, or lower, opening 122 is secured to the mechanical ventilator 26 via the strap 126, the flexible exhaust 58 is in fluid communication with the mechanical ventilator 26, and is thus configured to exhaust the air exhausted from the mechanical ventilator 26 via the upper opening 124, which is located downstream of the lower opening 122 (as is shown by the direction of the arrows in
[0202] As is shown in these figures, the flexible exhaust 58 is substantially conical when in use and inflated, and includes a lower generally cylindrical portion 128 (which appears somewhat rectangular in
[0203] Referring to
[0204] As is shown in
[0205] The particular ventilation arrangement, such as the number of mechanical ventilators 26 employed may depend upon a large variety of factors such as the design of the RORO vessel, the ventilation requirements for the particular kind of cargo and fumigant and a safe level of dilution as determined by the cargo, fumigant and relevant regulations, the flow capacity of each mechanical ventilator 26, and the zoning arrangements of the cargo decks 16. Prevailing wind another conditions may also have a bearing on the ventilation requirements. These factors can be taken into account in designing a suitable ventilation plan for a particular vessel concerned.
[0206] In one embodiment of a ventilation arrangement, illustrated in
[0207] Type II Temporary Flexible Exhaust
[0208] The flexible temporary exhaust 58 described above may encounter a limitation wherein an air-tight seal cannot be formed at the stem or rising duct of the mechanical exhaust ventilator 26 due to pipework or other obstructions.
[0209] The fumigation operation of
[0210] As can be seen in
[0211]
[0212] The substantially horizontal portion 246 is an inflatable plenum 247 which is a generally elongate cuboid but may be cylindrical. It has a circular connection 250 which is about 1 m in diameter, slightly larger than the axial flow fan 26a to accommodate and enclose the top of the exhaust duct 27 and which is secured using a tension/ratchet strap 252 creating a gas tight seal. The exhaust duct 27 affords a clean surface free of obstruction to which the plenum 247 may be attached. When inflated, the plenum extends out of the maintenance doors 244 and beyond the housing 242 so that the substantially vertical portion 248 is clear of the ventilator housing 242.
[0213] The substantially vertical portion 248 connects to the plenum 247 distal to the circular connection 250. The substantially vertical portion 248 tapers to a frustoconical velocity cone 252 with an upper downstream opening 124 and a drawstring 134 to vary the diameter of the upper downstream opening 124 to modify the velocity of the exhausted fumigant. The velocity cone 252 may be adjustable.
[0214] The velocity cone 252/substantially vertical portion 248 is inclined at an angle of about 12° to the horizontal, towards the ventilator housing 242 to allow for the force of the exhausted fumigant acting on the internal faces of the inflatable plenum 247 and/or the substantially vertical portion 248. As can be seen in
[0215] To further support the alternative flexible exhaust 240, a support assembly including at least one bracket 254 including cross members, as shown in
[0216] Compensatory Over Pressure System
[0217] As is described above, the air pressure system 60 is operated throughout the fumigation operation and preferably throughout the ventilation operation, until all or substantially all of the gaseous fumigant has been removed from the cargo zones 14 and cargo 30. The gaseous fumigant is considered to have been removed or substantially removed from the cargo zones 14 and the cargo 30 when the sensors 35 of the high-range monitoring system detect a concentration of gaseous fumigant in the form of sulfuryl flouride in concentrations equal to or less than 5 ppm.
[0218] As will be appreciated, during the ventilation operation, the pressure within the cargo area 13 may increase due to the supply of fresh air being provided by the supply mechanical ventilators 24. The air pressure system 60 accordingly operates to maintain the desired pressure differential between the cargo area 13 and the accommodation area 20 in light of any increase in pressure in the cargo area 13. It has been discovered that the air pressure system 60 is able to deliver air to the accommodation area 20 such that the accommodation area 20 is at a pressure of up to between 300 Pa and 1 kPa above mean sea level atmospheric pressure without significantly affecting the livability or usability the accommodation area 20 (whilst maintaining the desired pressure differential of at least 50 Pa above the pressure in the cargo area 13). However, the preferred maximum pressure in the accomodation area 20 is about 300 Pa above mean sea level atmospheric pressure.
[0219] If the pressure in the accommodation area 20 is close to or above 300 Pa above mean sea level atmospheric pressure, an alarm may be triggered to notify an operator to reduce the pressure in the cargo area 13. This may be achieved by adjusting the operation of the supply mechanical ventilators 24, and/or by opening one or more of the hatches 29 in the weather deck 18.
[0220] Alternative Ventilation Arrangements
[0221] The above described RORO vessel with supply, exhaust, and reverse mechanical ventilators is the most common arrangement, especially in the case of new RORO vessels. However, other arrangements can also be found in RORO vessels which present additional challenges for ventilation.
[0222] Passive Ventilation Through Vent Houses
[0223] In a first case, a RORO vessel may have no exhaust mechanical ventilators and instead rely on passive ventilation of the cargo zones by vent houses located upon the weather deck. Vent houses are commonly found on Pure Car and Truck Carrier type vessels (PCTC). Such a RORO vessel is illustrated in
[0224] As can be seen in
[0225]
[0226] Alternatively, temporary flexible exhausts (not shown) of a type similar to temporary flexible exhausts 58 could be attached about the vent houses 39 in substantially the same manner as described above in relation to the exhaust mechanical ventilators 26 (see
[0227] During the fumigation operation (shown in
[0228]
[0229] Type III Temporary Flexible Exhaust
[0230] An alternative temporary flexible exhaust 262 is now presented in connection with
[0231] However the ventilation of the fumigant relies on the mechanical supply ventilators 24 to draw air into, and raise the pressure of, the cargo zone 14 being fumigated to expel the fumigant via the passive exhaust ducts 27.
[0232]
[0233] Shown in
[0234] Referring to
[0235] The second alternative exhaust 262 comprises a plenum 268 that extends away from the access doorway 258 when inflated, a lower portion of the plenum 268 that extends downwards and towards the weatherdeck 18 to provide support to the second alternative exhaust 262, and an adjustable velocity cone 270 that extends upwards from the plenum 268 to direct exhaust fumigant away from the weatherdeck 18. The plenum may be an elongate cuboid or a generally cylindrical shape. The velocity cone 268 is frustoconical in shape with an upper downstream opening 224 at the uppermost point and a drawstring 234 to vary the diameter of the opening to modify the velocity of the exhausted fumigant.
[0236] To install the second alternative exhaust 262 to a vent house 39:
[0237] 1. All supply ventilators are switched off;
[0238] 2. The duct leading to the vent house is closed via its lid.
[0239] 3. The maintenance door to the vent house is opened.
[0240] 4. Plastic sheeting/corflute/other sheeting is fitted or taped over the ventilation louvres from the inside of the vent house.
[0241] 5. The exhaust 262 is fitted to the access doorway 258.
[0242] 6. The supply ventilators are turned on.
[0243] 7. The vent house duct is opened to allow inflation of the second alternative exhaust 262.
[0244] Additionally, the exhaust 262 may be provided with ties to secure it to the vent house 256.
[0245] Ventilation Through Escape Trunks
[0246] In a second example, the preferred method is not possible due to incompatability of the flexible exhausts described above due to the arrangement of the mechanical ventilators or vent houses or due to other circumstances.
[0247] In this case, ventilation could be achieved by use of the escape trunks. As is described above, the escape trunks may be in the form of hatches 29 (
[0248] As will be appreciated by the person skilled in the art, this alternative method of ventilation could also be used with the RORO vessel 10 illustrated in
[0249] Referring initially to
[0250]
[0251] In an arrangement, approximately half of the total number of escape trunks (either hatches 29 or staircases 31) are fitted with flexible temporary exhausts 58, and the remaining half of the total number of escape trunks (either hatches 29 or staircases 31) are fitted with respective temporary bulkheads and axial or mixed flow fans 164 for use as supply ventilators during the ventilation operation.
[0252]
[0253] Once the concentration of gaseous fumigant in the uppermost cargo zone 14 is at or below 5 ppm (for gaseous fumigant comprising sulfuryl flouride), the specially trained fumigation personnel enter the uppermost cargo zone via the hatches 29 or staircases 31. The specially trained fumigation personnel then open the hatches 19 that lead into the second uppermost cargo zone 14 from the uppermost cargo zone 14. The specially trained fumigation personnel then route the flexible ducts 159 of the supply hatches 29 into the second uppermost cargo zone 14 such that the downstream openings of the flexible ducts 159 are located in the second uppermost cargo zone 14. In this manner, fresh air may be supplied into the second uppermost cargo zone 14. It will be appreciated that
[0254] After the flexible ducts 159 have been routed to the second uppermost cargo zone 14, the specially trained fumigation personnel then exit the cargo area 13. Once clear of the cargo area 13, the ventilation operation is recommenced and the second uppermost cargo zone 14 is ventilated. Specifically, fresh air is drawn into the second uppermost cargo zone 14 via the opened hatches 19 and the hatches 29 that include the axial or mixed flow fans 164. The supply of fresh air to the second uppermost cargo zone 14 causes air containing gaseous fumigant to be exhausted from the second uppermost cargo zone 14 via the opened hatches 19 and the hatches 29 and staircases 31 that include the flexible temporary exhausts. Once the concentration of gaseous fumigant in the second uppermost cargo zone 14 is at or below 5 ppm (for gaseous fumigant comprising sulfuryl flouride), the specially trained fumigation personnel enter the second uppermost cargo zone via the hatches 29 or staircases 31 and the internal hatches 19.
[0255] Then, the specially trained fumigation personnel open the hatches 19 to the second lowermost cargo zone 14 and route the flexible ducts 159 such that their downstream openings are located in the second lowermost cargo zone 14. The specially trained fumigation personnel then exit the cargo area 13. Once clear of the cargo area 13, the ventilation operation is recommenced and the second lowermost cargo zone 14 is ventilated. This process is repeated until all of the cargo zones 14 have been ventilated. Thus, as is described above, in this alternative method of ventilation, the cargo area 13 is ventilated by fresh air positively drawn through the hatches 29 and/or staircases 31 by axial or mixed flow fans 164. In essence, the hatches 29 and/or staircases 31 that include the axial or mixed flow fans 164 act as supply ventilators and perform a similar function to the mechanical supply ventilators 24.
[0256] Any of the foregoing arrangements which result in passive exhaust of air from the cargo zones are less desirable in view of the potential pressure buildup in the cargo zones which could conceivably exceed the positive pressure applied to the accommodation and other crew areas.
[0257] As will be appreciated by a person skilled in the art, a combination of methods described above could be used to achieve the fumigation of a RORO vessel 10. For example combining the alternative methods to draw fresh air into the cargo area 13 via mechanical supply ducts 25 during ventilation and to exhaust fumigant via hatches 29 or stairs 31 in the escape trunk is also possible.
[0258] Assessment as to an appropriate arrangement may include an inspection of the ship. For example, a ship which is in poor condition due to fatigue resulting in hairline cracks in metal sheeting between various compartments would be unsuited to such an arrangement. However, if the ship is in good condition such an arrangement may suffice.
[0259] Insect Net
[0260] As is shown in
[0261] Alternate safeguard methods include: a) first covering the exhaust mechanical ventilator with an insect net and fastening at the base of the exhaust mechanical ventilator, and then covering the net-covered exhaust mechanical ventilator with a flexible exhaust 58; or b) fixing an insect net over the intake (exhaust duct) in the cargo zone, to prevent insects from being sucked into the exhaust duct and from being exhausted into the atmosphere (in this example, no insect net is present in the flexible exhaust 58).
[0262] Type II and type III flexible exhausts 240, 262 may also be fitted with insect nets as per above.
[0263] Adjustable Upper Opening
[0264] The use of a velocity cone is intended to narrow the shape of the conduit 58 from the first opening which is intended to be large and fit over the structure of the exhaust mechanical ventilator 26 to the upper second opening which is intended to be of a size which keeps the flexible conduit 58 in an inflated configuration. Additionally, the outflow from an exhaust mechanical ventilator 26 is downward and the flexible conduit 58 needs to be shaped to create a plenum chamber below the exhaust mechanical ventilator 26. Additionally, adequate clearance around the exhaust mechanical ventilator 26 is required for the upward passage of exhausted air. These factors determine a large base for the flexible conduit 58, thereby requiring a frustoconical tapering to a smaller second upper opening 124.
[0265] As is shown in
[0266] It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.