LIGHT-EMITTING ELEMENT, OPTICAL DETECTION MODULE, MANUFACTURING METHOD FOR LIGHT-EMITTING ELEMENT, AND SCANNING ELECTRON MICROSCOPE
20240063328 ยท 2024-02-22
Assignee
Inventors
- Kuniyoshi YAMAUCHI (Hamamatsu-shi, Shizuoka, JP)
- Minoru KONDO (Hamamatsu-shi, Shizuoka, JP)
- Takayuki NAKAMURA (Hamamatsu-shi, Shizuoka, JP)
- Junya MAEDA (Hamamatsu-shi, Shizuoka, JP)
- Satoru OKAWARA (Hamamatsu-shi, Shizuoka, JP)
Cpc classification
H01J37/244
ELECTRICITY
G01N23/2251
PHYSICS
H01L33/06
ELECTRICITY
International classification
H01L33/00
ELECTRICITY
H01L33/06
ELECTRICITY
Abstract
There are provided a light-emitting element, an optical detection module, a method for manufacturing a light-emitting element, and a scanning electron microscope using the same, by which it is possible to reduce crosstalk and expand the range of applications. A light-emitting element includes a fiber optic plate substrate having transparency to fluorescence and a light-emitting layer as a nitride semiconductor layer having a quantum well structure. In the light-emitting element, the fiber optic plate substrate and the light-emitting layer are directly bonded to each other.
Claims
1. A light-emitting element, comprising: a fiber optic plate substrate having transparency to fluorescence; and a light-emitting layer as a nitride semiconductor layer having a quantum well structure, wherein the fiber optic plate substrate and the light-emitting layer are directly bonded to each other.
2. The light-emitting element according to claim 1, wherein the fiber optic plate substrate and the light-emitting layer are bonded to each other by thermocompression bonding.
3. The light-emitting element according to claim 1, wherein the fiber optic plate substrate and the light-emitting layer are bonded to each other by room temperature bonding.
4. The light-emitting element according to claim 1, wherein constituent elements of the light-emitting layer are diffused into the fiber optic plate substrate.
5. The light-emitting element according to claim 1, wherein the light-emitting layer has a laminated structure in which a GaN layer and an InGaN layer are alternately laminated.
6. The light-emitting element according to claim 1, wherein a metal layer is provided on a surface of the light-emitting layer on a side opposite to a bonding surface between the fiber optic plate substrate and the light-emitting layer.
7. The light-emitting element according to claim 1, wherein, on at least one of the fiber optic plate substrate and the light-emitting layer at a bonding surface between the fiber optic plate substrate and the light-emitting layer, an intermediate layer whose refractive index for the fluorescence is a refractive index between the fiber optic plate substrate and the light-emitting layer is provided.
8. The light-emitting element according to claim 7, wherein the intermediate layer is a SiN layer, a Ta.sub.3O.sub.5 layer, a HfO.sub.2 layer, or a combination thereof.
9. An optical detection module, comprising: the light-emitting element according to claim 1; and a photodetector arranged on the fiber optic plate substrate side with respect to the light-emitting element.
10. The optical detection module according to claim 9, wherein the photodetector is formed by a solid state detection element or an electron tube device.
11. A method for manufacturing a light-emitting element, comprising: a light-emitting layer forming step in which a buffer layer and a light-emitting layer as a nitride semiconductor layer having a quantum well structure are crystal-grown on an auxiliary substrate; a bonding step in which a fiber optic plate substrate having transparency to fluorescence and the light-emitting layer on the auxiliary substrate are directly bonded to each other to form a bonded body; and a removing step in which the auxiliary substrate and the buffer layer are removed from the bonded body.
12. The method for manufacturing a light-emitting element according to claim 11, wherein the light-emitting layer has a laminated structure in which a GaN layer and an InGaN layer are alternately laminated, and the buffer layer is a GaN layer.
13. The method for manufacturing a light-emitting element according to claim 11, wherein a metal layer forming step in which a metal layer is formed on a surface of the light-emitting layer on a side opposite to a bonding surface between the fiber optic plate substrate and the light-emitting layer is included after the removing step.
14. The method for manufacturing a light-emitting element according to claim 11, wherein an intermediate layer forming step in which an intermediate layer whose refractive index for the fluorescence is a refractive index between the fiber optic plate substrate and the light-emitting layer is formed on at least one of the fiber optic plate substrate and the light-emitting layer is included between the light-emitting layer forming step and the bonding step.
15. The method for manufacturing a light-emitting element according to claim 14, wherein the intermediate layer is a SiN layer, a Ta.sub.3O.sub.5 layer, a HfO.sub.2 layer, or a combination thereof.
16. A scanning electron microscope, comprising: an electron beam source that emits a primary electron beam toward a sample; the light-emitting element according to claim 1 that generates fluorescence in response to incidence of a secondary electron beam generated in the sample by emission of the primary electron beam; and a detection optical system that detects the fluorescence generated by the light-emitting element.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
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[0039]
[0040]
[0041]
[0042]
DESCRIPTION OF EMBODIMENTS
[0043] Hereinafter, preferred embodiments of a light-emitting element, an optical detection module, a method for manufacturing a light-emitting element, and a scanning electron microscope according to one aspect of the present disclosure will be described in detail with reference to the diagrams.
[Configuration Example of Light-Emitting Element]
[0044]
[0045] The fiber optic plate substrate 2 is a substrate having a function of transmitting light incident from an incidence surface 2a to an exit surface 2b. The fiber optic plate substrate 2 has transparency to light (fluorescence) generated in the light-emitting layer 3. The fiber optic plate substrate 2 includes, for example, a plurality of core glasses, a clad glass covering the core glasses, and a light absorber glass arranged between the plurality of core glasses. The core glass is integrated with the clad glass. The core glass has a fibrous shape, and extends from the incidence surface 2a of the fiber optic plate substrate 2 to the exit surface 2b. The diameter of the core glass is, for example, approximately 0.001 to 0.05 mm. The cross-sectional shape of the core glass is circular, for example.
[0046] The core glass can contain a network-forming oxide that forms a network of glass, a network-modifying oxide that melts with the network-forming oxide to affect the properties of the glass, and an intermediate oxide having properties intermediate between the network-forming oxide and the network-modifying oxide. Examples of the network-forming oxide include B.sub.2O.sub.3, SiO.sub.2, and ZrO.sub.2. Examples of the network-modifying oxide include WO.sub.3, Gd.sub.2O.sub.3, La.sub.2O.sub.3, and Nb.sub.2O.sub.5. Examples of the intermediate oxide include TiO.sub.2, ZrO.sub.2, and ZnO.
[0047] The clad glass is arranged so as to bury the core glass, and covers each outer peripheral portion of the core glass. The clad glass extends from the incidence surface 2a of the fiber optic plate substrate 2 to the exit surface 2b. Similarly to the core glass, the clad glass can contain a network-forming oxide that forms a network of glass, a network-modifying oxide that melts with the network-forming oxide to affect the properties of the glass, and an intermediate oxide having properties intermediate between the network-forming oxide and the network-modifying oxide. The refractive index of the clad glass is smaller than that of the core glass.
[0048] The light absorber glass has a fibrous shape thinner than the core glass, and extends from the incidence surface 2a of the fiber optic plate substrate 2 to the exit surface 2b. The light absorber glass has a property of absorbing light (stray light) leaking from the core glass and the clad glass. The light absorber glass may be formed of a glass composition. The glass composition may contain SiO.sub.2 as a main component and contain Fe.sub.2O.sub.3 and the like.
[0049] The light-emitting layer 3 is a layer formed of a nitride semiconductor layer having a quantum well structure. The light-emitting layer 3 has one surface 3a facing the fiber optic plate substrate 2 side and the other surface 3b located on the opposite side of the one surface 3a. The quantum well structure herein includes not only a general quantum well structure but also a quantum wire structure and a quantum dot structure. In addition, the nitride semiconductor is a compound containing at least one of Ga, In, and Al as a group III element and containing N as a main group V element.
[0050] In the present embodiment, the light-emitting layer 3 has a laminated structure in which a GaN layer 6 and an InGaN layer 7 are alternately laminated, as shown in
[0051] The metal layer 4 is a layer having a function of preventing charging when electrons or the like are incident on the light-emitting layer 3. In addition, the metal layer 4 has a function of reflecting the fluorescence generated in the light-emitting layer 3 and efficiently transmitting the fluorescence to the fiber optic plate substrate 2 side. The metal layer 4 is provided on a surface opposite to a bonding surface R between the fiber optic plate substrate 2 and the light-emitting layer 3, that is, on the other surface 3b of the light-emitting layer 3. The metal layer 4 is provided over the entire other surface 3b of the light-emitting layer 3 with a thickness sufficiently smaller than the thickness of the light-emitting layer 3 by evaporation of a metal such as Al.
[0052] In the light-emitting element 1, the fiber optic plate substrate 2 and the light-emitting layer 3 described above are directly bonded to each other to form the bonding surface R. In the present embodiment, the incidence surface 2a of the fiber optic plate substrate 2 and the one surface 3a of the light-emitting layer 3 are bonded to each other by thermocompression bonding or room temperature bonding without using an adhesive or the like.
[0053] In the light-emitting element 1, since the incidence surface 2a of the fiber optic plate substrate 2 and the one surface 3a of the light-emitting layer 3 are thermocompression-bonded to each other, the constituent elements of the light-emitting layer 3 are diffused into the fiber optic plate substrate 2. The constituent elements of the fiber optic plate substrate 2 may be diffused into the light-emitting layer 3.
[0054] From the result shown in
[Manufacturing Example of Light-Emitting Element]
[0055]
[0056] As shown in
[0057] The bonding step is a step of directly bonding the fiber optic plate substrate 2 and the light-emitting layer 3 on the auxiliary substrate 11 to form a bonded body K. Here, as shown in
[0058] The removing step is a step of removing the auxiliary substrate 11 and the buffer layer 12 from the bonded body K. When removing the sapphire substrate 13 that is the auxiliary substrate 11, for example, laser lift-off can be applied. In this case, as shown in
[0059] After peeling off the sapphire substrate 13, the buffer layer 12 is removed by etching as shown in
[0060] The metal layer forming step is a step of forming the metal layer 4 on the other surface 3b of the light-emitting layer 3. Here, as shown in
[Function and Effect]
[0061] As described above, in the light-emitting element 1, the fiber optic plate substrate 2 and the light-emitting layer 3 are directly bonded to each other. In the light-emitting element 1, unlike the conventional structure in which the light-emitting layer 3 is provided on the sapphire substrate 13 with a buffer layer interposed therebetween, some of the light beams incident on the light-emitting element 1 can be prevented from diffusing with the sapphire substrate and the buffer layer as a waveguide. Therefore, it is possible to reduce crosstalk. By using the fiber optic plate substrate 2 instead of the sapphire substrate, it is possible to improve the efficiency of collecting the fluorescence generated in the light-emitting layer 3. In addition, since it is possible to avoid that lens coupling is essential in constructing the optical detection module, it is possible to expand the range of applications.
[0062] In the light-emitting element 1, the fiber optic plate substrate 2 and the light-emitting layer 3 are bonded to each other by thermocompression bonding. Therefore, the fiber optic plate substrate 2 and the light-emitting layer 3 can be appropriately directly bonded to each other without using an adhesive. In addition, in the light-emitting element 1, the constituent elements of the light-emitting layer 3 are diffused into the fiber optic plate substrate 2, and the constituent elements of the fiber optic plate substrate 2 are diffused into the light-emitting layer 3. Such diffusion of the constituent elements can sufficiently increase the bonding strength between the fiber optic plate substrate 2 and the light-emitting layer 3.
[0063] In the light-emitting element 1, the light-emitting layer 3 has a laminated structure in which the GaN layer 6 and the InGaN layer 7 are alternately laminated. Due to such a laminated structure, fluorescence can be efficiently generated in the light-emitting layer 3. In addition, since the laminated structure is directly bonded to the fiber optic plate substrate 2, the generated fluorescence can be efficiently extracted to the fiber optic plate substrate 2 side. In the light-emitting element 1, the metal layer 4 is provided on the other surface 3b of the light-emitting layer 3. Due to the metal layer 4, it is possible to prevent charging when electrons or the like are incident on the light-emitting layer 3. In addition, by the reflection of light on the metal layer 4, the generated fluorescence can be efficiently extracted to the fiber optic plate substrate 2 side.
[0064]
[0065] In the sample according to Comparative Example, as shown in
[Application Examples of Light-Emitting Element]
[0066] In the light-emitting element 1 described above, for example, by arranging a photodetector 22 on the fiber optic plate substrate 2 side, it is possible to construct various optical detection modules 21. The photodetector 22 is formed by a solid state detection element or an electron tube device. Examples of the solid state detection element include an image sensor such as a CCD or a CMOS, a photodiode array, an avalanche photodiode array, an avalanche photodiode array operating in Geiger mode, and an image intensifier. Examples of the electron tube device include a photomultiplier tube and a streak tube.
[0067] From the viewpoint of making full use of the performance of the light-emitting element 1, the photodetector 22 may be a multi-channel detector capable of simultaneously detecting the positions of a large number of light beams, and may be a detector having a time resolving performance. Examples of a detector capable of performing both position detection and time resolution include a multi-anode photomultiplier tube, a streak camera, a gated ICCD camera, and a gated ICMOS camera.
[0068] In an optical detection module 21A shown in
[0069] In an optical detection module 21B shown in
[0070] In an optical detection module 21C shown in
[0071]
[0072] The electron beam source 32 emits a plurality of primary electron beams e1 toward the sample S. The plurality of primary electron beams e1 are emitted to the sample S in a state in which the trajectories of the plurality of primary electron beams e1 are changed from the emission axis through a beam splitter 38. The sample S is placed on a stage 39 that can move in a plane direction perpendicular to the incidence axis of the plurality of primary electron beams e1. When the plurality of primary electron beams e1 emitted from the electron beam source 32 are emitted to the sample S, a plurality of secondary electron beams e2 are emitted from the surface of the sample S. The plurality of secondary electron beams e2 emitted from the surface of the sample S change their trajectories to the side opposite to the emission axis of the plurality of primary electron beams e1 through the beam splitter 38, and are incident on the light-emitting element 1. The light-emitting element 1 generates fluorescence corresponding to the incident secondary electron beams e2. The fluorescence generated by the light-emitting element 1 is guided to the fiber optic plate 37 and is guided into the atmosphere, and is incident on the photodetector 36. The photodetector 36 outputs a detection signal corresponding to the received fluorescence. By synchronizing the position of the primary electron beam e1 on the surface of the sample S with the detection signal from the photodetector 36, an image of the sample S can be obtained.
Modification Examples
[0073] The present disclosure is not limited to the embodiment described above. In the embodiment described above, thermocompression bonding was exemplified as a means for realizing direct bonding between the fiber optic plate substrate 2 and the light-emitting layer 3. However, the fiber optic plate substrate 2 and the light-emitting layer 3 may be directly bonded to each other by room temperature bonding. In the room temperature bonding, the incidence surface 2a of the fiber optic plate substrate 2 and the one surface 3a of the light-emitting layer 3 are polished, and the polished surfaces are brought into contact with each other. Even in such room temperature bonding, the fiber optic plate substrate 2 and the light-emitting layer 3 can be appropriately directly bonded to each other without using an adhesive. In addition, in room temperature bonding, the occurrence of distortion in the fiber optic plate substrate 2 due to heat is also suppressed. In addition, when performing room temperature bonding, it is preferable to use a GaN substrate as the auxiliary substrate 11. By using the GaN substrate as the auxiliary substrate 11, it is possible to relatively suppress the warping of the substrate. As a result, it is possible to improve the yield of room temperature bonding.
[0074] As shown in
[0075] The intermediate layer 41 may be a component of the fiber optic plate substrate 2, may be a component of the light-emitting layer 3, or may be a component of both the fiber optic plate substrate 2 and the light-emitting layer 3. When the intermediate layer 41 is a component of the fiber optic plate substrate 2, the incidence surface 2a of the fiber optic plate substrate 2 is formed by the intermediate layer 41. When the intermediate layer 41 is a component of the light-emitting layer 3, one surface 3a of the fiber optic plate substrate 2 is formed by the intermediate layer 41. In the example of
[0076]
REFERENCE SIGNS LIST
[0077] 1: light-emitting element, 2: fiber optic plate substrate, 3: light-emitting layer, 4: metal layer, 6: GaN layer (nitride semiconductor layer), 7: InGaN layer (nitride semiconductor layer), 11: auxiliary substrate, 12: buffer layer, 13: sapphire substrate (auxiliary substrate), 21 (21A to 21C): optical detection module, 22: photodetector, 31: scanning electron microscope, 32: electron beam source, e1: primary electron beam, e2: secondary electron beam, 33: detection optical system, 41: intermediate layer, R: bonding surface.