STACKABLE CONTAINER SYSTEM FOR STORING AND REHEATING FOOD SLICE
20240059455 ยท 2024-02-22
Inventors
Cpc classification
B65D81/3453
PERFORMING OPERATIONS; TRANSPORTING
B65D21/083
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This disclosure describes systems, methods, and apparatus for stackable food storage and reheating. The stackable food container can be three-sided, and/or triangular, and can include a lid with a viewing window, a thermally conductive tray, and optionally one or more stacking inserts therebetween. The thermally conductive tray can be configured to absorb large amounts of thermal energy during a pre-heating stage, and to then efficiently transfer much of that energy to a bottom or crust of the food item during a re-heating stage thereby enabling a Maillard effect not possible with existing food containers.
Claims
1. A stackable triangular food container system, the stackable triangular food container system comprising: a triangular lid having three polymer sides and a transparent elastic polymer film stretched across an opening in a top of the triangular lid to provide visibility into the stackable triangular food container system; a first triangular stackable insert selectively arranged between the triangular lid and a triangular thermally conductive tray and having a floor arranged between sides of the first triangular stackable insert; and the triangular thermally conductive tray configured to be pre-heated without a food item and then heated in an oven or microwave with the food item resting thereupon to effect Maillard transformation of a bottom surface of the food item when reheated upon the triangular thermally conductive tray.
2. The stackable triangular food container system of claim 1, wherein the food item is a pizza slice.
3. The stackable triangular food container system of claim 1, further comprising a second triangular stackable insert selectively arranged between the first triangular stackable insert and the triangular thermally conductive tray.
4. The stackable triangular food container system of claim 1, wherein the triangular thermally conductive tray is a metal alloy.
5. The stackable triangular food container system of claim 4, wherein the metal alloy is aluminized steel.
6. The stackable triangular food container system of claim 4, wherein the triangular thermally conductive tray is silicone coated.
7. The stackable triangular food container system of claim 1, wherein a triangular frame is coupled to the triangular lid, with a perimeter of the transparent elastic polymer film held therebetween, thereby holding and stretching taught the transparent elastic polymer film across the opening.
8. The stackable triangular food container system of claim 7, wherein the transparent elastic polymer film is configured to make contact with, and to stretch when in contact with, the food item resting on the first triangular stackable insert or on the triangular thermally conductive tray.
9. The stackable triangular food container system of claim 1, wherein the triangular lid has a first height, the first triangular stackable insert has a second height, and the triangular thermally conductive tray has a third height, and wherein the second height is greater than the first height.
10. The stackable triangular food container system of claim 9, wherein the second height is greater than the third height.
11. The stackable triangular food container system of claim 1, wherein the triangular thermally conductive tray further comprises a thermally insulating tab extending substantially horizontally from a side of the triangular thermally conductive tray.
12. A three- or four-sided stackable food container system, the three- or four-sided stackable food container system comprising: a three- or four-sided lid having a transparent elastic film stretched across an opening in a top thereof, and a retaining channel in a bottom of the three- or four-sided lid; a three- or four-sided thermally conductive tray having a circumferential lip extending up from the three- or four-sided thermally conductive tray and configured for first selective engagement with the retaining channel in the three- or four-sided lid; a first three- or four-sided stackable insert configured for second selective engagement with the retaining channel in the three- or four-sided lid and configured for third selective engagement with the circumferential lip in the three- or four-sided thermally conductive tray, wherein the three- or four-sided lid and the first three- or four-sided stackable insert, when coupled, form a first sealed volume sized to accept a first substantially flat food item; the first three- or four-sided stackable insert and a second three- or four-sided stackable insert, when coupled, form a second sealed volume sized to accept a second substantially flat food item; and the first three- or four-sided stackable insert or the second three- or four-sided stackable insert, and the three- or four-sided thermally conductive tray, when coupled, form a third sealed volume sized to accept a third substantially flat food item.
13. The three- or four-sided stackable food container system of claim 12, wherein the circumferential lip extends up and outward at an angle.
14. The three- or four-sided stackable food container system of claim 12, wherein the transparent elastic film is held in place via a three- or four-sided frame pressed against the bottom of the three- or four-sided lid.
15. A method of storing and reheating a triangular food item, the method comprising: providing a triangular container comprising: a lid with a transparent viewing window; and a metal alloy tray with an upper lip that selectively slots into a retaining channel in a bottom of the lid, or in a stackable insert, to form a nearly-air-tight seal between the lid, or the stackable insert, and the metal alloy tray; placing the triangular food item into the triangular container and refrigerating the triangular container; pre-heating the metal alloy tray in a heating machine without the triangular food item; placing the triangular food item onto the metal alloy tray; and leaving the metal alloy tray in the heating machine with the triangular food item arranged thereon for a sufficient time to allow a bottom surface of the triangular food item to undergo a Maillard effect.
16. The method of claim 15, wherein the heating machine is an oven or microwave.
17. The method of claim 16, wherein the lid is reattached to the metal alloy tray before the metal alloy tray and the triangular food item are returned to the microwave.
18. The method of claim 15, further comprising the stackable insert arranged between the lid and the metal alloy tray, wherein the upper lip of the metal alloy tray selectively slots into a retaining channel in a bottom of the stackable insert, and the upper lip of the stackable insert selectively slots into the retaining channel in the bottom of the lid to form a nearly-air-tight seal between the lid and the stackable insert, and between the stackable insert and the metal alloy tray.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Various objects and advantages and a more complete understanding of the present disclosure are apparent and more readily appreciated by referring to the following detailed description and to the appended claims when taken in conjunction with the accompanying drawings:
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DETAILED DESCRIPTION
[0040] The present disclosure relates generally to a food storage and reheating/crisping container system. More specifically, but without limitation, the present disclosure relates to a system of one or more stackable containers with a thermally conductive tray for reheating/crisping food slices and a transparent flexible viewing window in a lid.
[0041] The word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments.
[0042] Preliminary note: the flowcharts and block diagrams in the following Figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods according to various embodiments of the present disclosure. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved.
[0043] It will be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer, or section. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the present disclosure.
[0044] Spatially relative terms, such as beneath, below, lower, under, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath or under other elements or features would then be oriented above the other elements or features. Thus, the exemplary terms below and under can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. In addition, it will also be understood that when a layer is referred to as being between two layers, it can be the only layer between the two layers, or one or more intervening layers may also be present.
[0045] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items, and may be abbreviated as /.
[0046] It will be understood that when an element or layer is referred to as being on, connected to, coupled to, or adjacent to another element or layer, it can be directly on, connected, coupled, or adjacent to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly connected to, directly coupled to, or immediately adjacent to another element or layer, there are no intervening elements or layers present.
[0047] Embodiments of the disclosure are described herein with reference to cross-section illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the disclosure. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the disclosure should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. Accordingly, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the disclosure.
[0048] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and/or the present specification and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0049] As stated above, there are very few options for storing single slices of three-sided foods such as pie and pizza. A slice of three-sided food is often saved in a cardboard box, a paper bag, or placed in plastic wrap or aluminum foil. These approaches provide poor preservation (e.g., high rates of oxidation) and are troublesome to transport and are not efficient users of space within refrigerators and other volumes of limited storage. Existing containers also provide poor reheating characteristics, being made of a material with a low melting point (e.g., many polymers cannot be reheated in an oven), or being thermally insulating, which leads to a soft or soggy crust or bottom upon reheating.
[0050] This disclosure provides systems, methods, and apparatus for stackable storage of a three-sided food item in a container that can be reheated in an oven, microwave, or other heating machine, that achieves more effective food preservation than the prior art, and that causes the bottom or crust to see a Maillard transformation (or crisping) during reheating. The container can include a lid and optionally one or more stacking inserts formed from polymers with a high enough melting temperature to be usable in an oven, microwave, or other common household/restaurant heating machine. A crisping tray can be arranged on a bottom of the stack and can be formed from a thermally conductive material (e.g., triangular or three-sided in shape), such as a metal alloy, such as, but not limited to an aluminized steel alloy. The tray can be coated to help prevent food from sticking to its surface, for instance, the tray can be silicone coated.
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[0052] The stackable triangular food container system 100 seen in
[0053] It should be noted that although this disclosure discusses and shows an elastic polymer film, in other embodiments, a fixed or rigid material could be used and it can be transparent, opaque, or semi-transparent.
[0054] Each of the optional stackable inserts 104 is selectively arranged between (1) the lid 102 and the tray 106, (2) the lid 102 and another stackable insert 104, (3) two stackable inserts 104, or (4) a stackable insert 104 and the tray 106. By selectively, it is meant that the lid 102, optionally the stackable inserts 104, and the tray 106 can be pressed together to form airtight volumes for storing food, and can be removed merely by locking and unlocking of friction fit interfaces or snap lock interfaces formed by lips and channels of these various components. Each optional stackable insert 104 can include a floor 122 arranged between the sides and arranged partway between a top and bottom of the stackable insert 104. In some case, the floor 122 can be arranged more toward a top of each insert 104, and in others the floor 122 can be arranged more toward a bottom of each insert 104, and in this way a designer can tailor a size of each storage volume. Each stackable insert 104 can include an upper circumferential lip 116 for interfacing with the lower lip 114 of the lid 102 or with a lower lip 118 of another stackable insert 104. As seen in
[0055] The tray 106 includes an upper circumferential lip 124, that may be angled outward from a center of the tray 106, although this upper circumferential lip 124 may also be arranged substantially vertically in an alternative. In some embodiments, the tray 106 can include a hollow base 128 to help lift the tray 106 off a bottom of a heating machine such as an oven or microwave. Alternatively, and as shown in
[0056] Each of the lid 102, any optional stackable inserts 104, and the tray 106, can include one, two, or more thermally insulating tabs 120, 130, 132 to make it easier to remove one of these from an underlying component. The thermally insulating tab 132 on the tray 106 may be formed from a polymer, such as silicone, thereby giving a user a non-metallic (and thus cooler) location on the tray 106 to access the tray after pre-heating and reheating.
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[0058] The lid 102 includes a top 110 having the opening 108 therein that can have a same or similar shape to that of the lid 102 generally. A transparent elastic film (not visible in
[0059] It should be noted that although this disclosure discusses and shows a transparent elastic film, in other embodiments, a fixed or rigid material could be used and it can be transparent, opaque, or semi-transparent.
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[0067] Although this disclosure often discusses a triangular or three-sided container system, in other embodiments, rectangular or square container systems can also be used along with similarly shaped food items such as a square pizza slice. In other words, the container system can be three- or four-sided.
[0068] The terms and expressions employed herein are used as terms and expressions of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. Each of the various elements disclosed herein may be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of an embodiment of any apparatus, embodiment, a method or process embodiment, or even merely a variation of any element of these. Particularly, it should be understood that the words for each element may be expressed by equivalent apparatus terms or method termseven if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled.
[0069] As but one example, it should be understood that all action may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Regarding this last aspect, by way of example only, the disclosure of a protrusion should be understood to encompass disclosure of the act of protrudingwhether explicitly discussed or notand, conversely, were there only disclosure of the act of protruding, such a disclosure should be understood to encompass disclosure of a protrusion. Such changes and alternative terms are to be understood to be explicitly included in the description.
[0070] As used herein, the recitation of at least one of A, B and C is intended to mean either A, B, C or any combination of A, B and C. The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.