LIGHT EMITTING PLASMA LAMP BULB FOR SOLAR UV SIMULATION AND LAMP COMPRISING THE SAME
20240063011 ยท 2024-02-22
Assignee
Inventors
Cpc classification
H01J61/16
ELECTRICITY
H01J65/04
ELECTRICITY
International classification
H01J61/16
ELECTRICITY
H01J61/32
ELECTRICITY
H01J61/52
ELECTRICITY
Abstract
A light-emitting plasma lamp bulb for solar ultraviolet simulation includes a bulb cover having a spherical shape or a rod shape through which ultraviolet rays are transmittable, discharge gas contained in the bulb cover, and a first light-emitting material and a second light-emitting material, wherein the first light-emitting material includes at least one of mercury (Hg) and mercury iodide (HgI.sub.2), and the second light-emitting material includes sulfur (S.sub.8), wherein light emitted from the bulb has a maximum optical power intensity in a range of 395 to 455 nm which is an ultraviolet-visible boundary region, wherein, when compared using a same ultraviolet dose in an ultraviolet region of 290 to 400 nm, an integrated intensity of a visible and infrared region of 400 to 850 nm is equal to or less than of an integrated intensity of a visible and infrared region of a standard solar spectrum (ASTM G173, AM 1.5G).
Claims
1. A light-emitting plasma lamp bulb for solar ultraviolet simulation, comprising: a bulb cover having a spherical shape or a rod shape through which ultraviolet rays are transmittable; discharge gas contained in the bulb cover; and a first light-emitting material and a second light-emitting material, wherein the first light-emitting material comprises at least one of mercury (Hg) and mercury iodide (HgI.sub.2), and the second light-emitting material comprises sulfur (S.sub.8), wherein light emitted from the bulb has a maximum optical power intensity in a range of 395 to 455 nm which is an ultraviolet-visible boundary region, wherein, when compared using a same ultraviolet dose in an ultraviolet region of 290 to 400 nm, an integrated intensity of a visible and infrared region of 400 to 850 nm is equal to or less than of an integrated intensity of a visible and infrared region of a standard solar spectrum (ASTM G173, AM 1.5G).
2. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein an inner diameter of the bulb cover is within a range of 30 to 50 mm.
3. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein a content of the second light-emitting material per volume of the bulb cover ranges from 0.05 to 0.5 mg/cm.sup.3.
4. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein a content of the at least one of the mercury and the mercury iodide included in the first light-emitting material is 10 to 30 times a content of sulfur based on a weight ratio.
5. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the light-emitting plasma lamp bulb for solar ultraviolet simulation ionizes a light-emitting material with high-power high-frequency energy having a power consumption of 1 kW or more to emit light simulating solar ultraviolet rays of a continuous spectrum in an excited state in plasma.
6. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the light-emitting plasma lamp bulb for solar ultraviolet simulation applies a daylight filter that blocks short-wavelength ultraviolet rays of 300 nm or less so that, based on an integrated area (W/m.sup.2) of a solar ultraviolet wavelength range, a region of 290 to 320 nm is adjusted within a range of 2.6 to 7.9%, a region of 320 to 360 nm is adjusted within a range of 28. 2 to 39.8%, and a region of 360 to 400 nm is adjusted within a range of 54.2 to 67.5%.
7. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the light-emitting plasma lamp bulb for solar ultraviolet simulation has a maximum value in 395 to 455 nm which is an ultraviolet-visible boundary region, and a ratio of an integrated irradiation intensity of an infrared region of 800 to 2,450 nm is 5% or less with respect to an integrated irradiation intensity of an ultraviolet and visible region of 800 nm or less.
8. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein, when the mercury and the mercury iodide are used as a mixture, a mixing ratio of the mercury and the mercury iodide ranges from 1:0.2 to 1:5.
9. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the discharge gas is at least one gas material from among neon, argon, krypton, and xenon gas.
10. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the discharge gas is contained at a charging pressure of 5 to 300 torr.
11. The light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1, wherein the bulb cover is formed of quartz or synthetic quartz.
12. A light-emitting plasma lamp for solar ultraviolet simulation comprising the light-emitting plasma lamp bulb for solar ultraviolet simulation according to claim 1.
13. The light-emitting plasma lamp for solar ultraviolet simulation according to claim 12, wherein the light-emitting plasma lamp for solar ultraviolet simulation comprises a lamp module designed to maintain an outer surface temperature of the light-emitting plasma lamp bulb for solar ultraviolet simulation at 900 C. or less.
14. The light-emitting plasma lamp for solar ultraviolet simulation according to claim 13, wherein the lamp module comprises an air-cooled cooling device in which local blowing and exhausting to a bulb surface is performed through a gap between a bulb cover connecting rod and a plasma lamp waveguide or a gap designed in a reflector surrounding the bulb to maintain a surface temperature of the light-emitting plasma lamp bulb for solar ultraviolet simulation at 900 C. or less.
15. The light-emitting plasma lamp for solar ultraviolet simulation according to claim 13, wherein the lamp module comprises a thermometer or a temperature sensor for measuring or detecting a temperature of an outer surface of the bulb to control the temperature of the outer surface of the bulb and perform an emergency stop function of cutting off lamp power except for a cooling device when abnormality occurs in temperature control.
16. The light-emitting plasma lamp for solar ultraviolet simulation according to claim 12, wherein the light-emitting plasma lamp for solar ultraviolet simulation is applied to a high-power light-emitting plasma lamp having a power consumption of 1 kW or more and 6 kW or less.
17. The light-emitting plasma lamp for solar ultraviolet simulation according to claim 12, wherein the light-emitting plasma lamp for solar ultraviolet simulation is applied to a sterilization device using solar ultraviolet simulation, an optical and inspection device for ultraviolet fluorescence, a chemical reaction and resin curing device using an ultraviolet photoreaction, a photodegradation test device by solar ultraviolet rays, a device for creating a growing environment for animals, plants, and microorganisms, and a health or medical device for vitamin D production.
Description
DESCRIPTION OF DRAWINGS
[0119] The accompanying drawings illustrate a preferred embodiment of the present disclosure and together with the foregoing disclosure, serve to provide further understanding of the technical features of the present disclosure, and thus, the present disclosure is not construed as being limited to the drawing.
[0120]
[0121]
[0122]
[0123]
[0124]
[0125]
BEST MODE
[0126] Hereinafter, the present disclosure will be described in detail. Prior to the description, it should be understood that the terms used in the specification and the appended claims should not be construed as limited to general and dictionary meanings, but interpreted based on the meanings and concepts corresponding to technical aspects of the present disclosure on the basis of the principle that the inventor is allowed to define terms appropriately for the best explanation.
[0127] Therefore, the description proposed herein is just a preferable example for the purpose of illustrations only, not intended to limit the scope of the present disclosure, so it should be understood that other equivalents and modifications could be made thereto without departing from the scope of the present disclosure.
[0128] An objective of the present disclosure is to provide a high-power ultraviolet bulb that may be used for applications in which it is desirable to include as little visible and infrared rays as possible in an industrial device, product, and facility requiring solar ultraviolet rays.
[0129] In detail, the bulb of the present disclosure may realistically reproduce photodegradation of a chemical material because a light source spectrum formed by using a common daylight filter for blocking ultraviolet rays of 300 nm or less matches an ultraviolet region of a solar light source spectrum, and may greatly reduce visible and infrared rays which act as radiant heat sources and may enable an accelerated photodegradation test with high acceleration while minimizing thermal damage caused by radiant heat that may be generated in a test specimen even when a high ultraviolet irradiation intensity is used.
[0130] Also, while conventional technology (KR 101303691 B1) has a small irradiation area of about 31 cm.sup.2 where one lamp has to test one small specimen, the present technology has commercial effectiveness capable of irradiating high-intensity ultraviolet rays corresponding to 600 W/m.sup.2 (based on 300 to 400 nm integrated intensity) to an irradiation area of 2,500 cm.sup.2, which is up to 80 times that of the conventional technology.
[0131] Unlike an actual sunlight irradiation environment, a conventional test method (SAE J1960/2527, ASTM G155 Cy.7), which allows some short-wavelength sunlight of 300 nm or less lacks realistic simulation because of a filter system that allows some short-wavelength ultraviolet rays not included in sunlight, and solar ultraviolet simulation is important in an accelerated weathering test (Accelerated Testing, Ulrich Schulz, European Coatings Tech Files, pp.119).
[0132] For this reason, when a xenon-arc lamp is used, in order to improve solar ultraviolet simulation, recent attempts have been made to use a special daylight filter for more strictly simulating solar ultraviolet rays (ASTM D7869:2013) or use a new light source having high solar ultraviolet simulation (10-1303691).
[0133]
[0134] Due to this feature, even when an ultraviolet irradiation intensity is increased, because an irradiation intensity of corresponding long-wavelength visible and infrared rays is less increased than that of sunlight and a xenon-arc lamp, thermal damage and thermal deformation of a chemical material which occur at a high irradiation intensity test may be avoided.
[0135] Accordingly, lamp characteristics of the present disclosure that the proportion of visible and infrared rays is less than that of ultraviolet rays are lamp characteristics corresponding to a requirement of a super-acceleration test technology to improve test acceleration by increasing an irradiation intensity.
[0136] However, the optical power spectrum of the conventional invention (10-1303691) of
[0137] Also, another problem of the conventional technology is a sharp discontinuous dip in a spectrum in a range of 290 to 400 nm that is a solar ultraviolet wavelength region, which impairs solar simulation.
[0138] Such a deep dip occurring at 320 to 340 nm is a unique characteristic of a plasma lamp used in the conventional technology, thereby greatly impairing simulation of an optical power spectrum of natural sunlight.
[0139] Accordingly, the light source may cause a significant error in simulating solar ultraviolet rays in photodegradation and photochemical reaction of a chemical component having a sensitive wavelength dependence in a wavelength region of 320 to 340 nm.
[0140] Light, heat, and moisture exposure are main causes of degradation in photodegradation over time in which a chemical material such as plastic is exposed to an outdoor environment for a long time, and among them, a component corresponding to an ultraviolet wavelength region of sunlight is known to be the most likely factor causing physical property degradation.
[0141] Accordingly, matching characteristics of a light source for an accelerated test for simulating an outdoor environment with characteristics of solar ultraviolet rays is the most important factor in the accelerated photodegradation test for the outdoor environment.
[0142] Because a chemical material has a unique ultraviolet-visible (UV-VIS) absorption spectrum according to its molecular structure and characteristics of photodegradation corresponding to an ultraviolet light source vary according to each ultraviolet absorption characteristics, only an accelerated resistance test using an artificial light source matching an optical power spectrum given in a use environment may reproduce the same photodegradation result.
[0143] This is because an activation spectrum according to the overlap between ultraviolet absorption characteristics of a corresponding chemical material and an optical power spectrum of sunlight determines actual photodegradation characteristics.
[0144] An artificial light source having an ultraviolet spectrum not matching the optical power spectrum of sunlight creates an activation spectrum not matching photodegradation given in an actual use environment, causing an error not following an actual degradation mechanism.
[0145] Although there may be several reasons for photodegradation behavior mismatch of a conventional artificial light source for a test (e.g., a carbon-arc lamp, an ultraviolet fluorescent lamp, a metal-halide lamp, or a xenon-arc lamp) used to simulate photodegradation and an ultraviolet optical power spectrum of an actual light source causing photodegradation of a chemical material in a use environment, among them, the most important factor is mismatch of a degradation mechanism occurring when an ultraviolet optical power spectrum of a light source used in a test device and an optical power spectrum of solar ultraviolet rays do not match each other.
[0146] In sterilization, a curing device, an exposure device, and activation of a photocatalytic material, when it is technically important to simulate a solar ultraviolet environment, such solar ultraviolet simulation is required without exception.
[0147] This principle applies not only to the field of an accelerated weathering test for a chemical material but also to artificial sunbathing, reptile breeding, plant growth, and various sterilization which require solar ultraviolet simulation.
[0148] As another degradation factor, one of factors determining long-term degradation of a chemical material in an actual use environment is the influence of heat. Because it is known that heat and light including ultraviolet rays have a mutual synergistic effect in determining a mechanism and speed of degradation of a chemical material over time, an accelerated weathering test which may ensure actual degradation reproducibility should consider not only solar ultraviolet simulation of an ultraviolet optical spectrum but also the influence of radiant heat generated from a lamp on test temperature control.
[0149] Testers using a xenon-arc lamp which are recognized for their solar ultraviolet simulation, as representative conventional accelerated weathering testers, may have difficulty in controlling test temperature by radiant heat due to a relatively high amount of infrared rays generated by a light source.
[0150] Although an accelerated weathering test method that increases an ultraviolet irradiation intensity is receiving technical attention as part of a super-accelerated test method for reducing a weathering test period, when an ultraviolet irradiation intensity is increased by using a xenon-arc lamp, heat generated by the lamp is accumulated in an internal space in a given tester, and as a result, it is very difficult to control a temperature of a high light intensity test.
[0151] Even when an internal temperature of a device is lowered through a cooling device to solve this problem, a temperature of a specimen surface may rise to a high temperature at which thermal damage occurs due to radiant heat directly radiated from the lamp, and thus, the test technology of the xenon-arc lamp that irradiates high-intensity ultraviolet rays has a technical limitation due to a rise in radiant heat.
[0152] Accordingly, the conventional accelerated weathering tester using the xenon-arc lamp has been difficult to apply high-intensity ultraviolet rays for super-acceleration, and on the contrary, the ultraviolet fluorescent lamp and the metal-halide lamp in which the proportion of ultraviolet rays is high have lacked solar ultraviolet simulation.
[0153] Table 1 shows an ultraviolet spectrum distribution for each region of sunlight and conventional technology, and a numerical value is an integrated irradiation intensity in %.
TABLE-US-00001 TABLE 1 Sunlight (ASTM Example Comparative Comparative Comparative Comparative G173) 1.sup.1) Example 1.sup.2) Example 2.sup.3) Example 3.sup.4) Example 4.sup.5) Division LEP1 Xe 10-1303691 UVA340 Metalling ISO 4892-2 Suitable Suitable Suitable Unsuitable Unsuitable Conformity.sup.Table 2) UV/VIS(%).sup.6) 7.8 83.5 10.5 8.8 700.3 77.7 [0154] 1) Electrodeless light-emitting plasma lamp using bulb of the present disclosure [0155] 2) ISO 4892-2, Method A, xenon-arc lamp using daylight filter [0156] 3) Electrodeless light-emitting plasma lamp of conventional invention (Korean Patent 1303691) [0157] 4) Representative ultraviolet fluorescent lamp (UVA 340) [0158] 5) Metal-halide lamp using 295 nm blocking filter [0159] 6) (290-400 nm)X100/(400-850 nm)
[0160] Table 2 shows a result obtained by comparing upper and lower limits of a solar ultraviolet component specified in ISO 4892-2 Table 1 with Example 1, and Comparative Examples 1 to 4 (integrated irradiation intensity, %).
TABLE-US-00002 TABLE 2 Lower Upper Example Comparative Comparative Comparative Comparative Region (nm) limit limit 1 Example 1 Example 2 Example 3 Example 4 < 290 0 0.15 0.10 0.01 0.10 0.10 0.15 290 320 2.6 7.9 5.9 5.4 6.9 8.0 6.1 320 360 28.2 39.8 33.7 38.2 31.9 63.9 26.8 360 400 54.2 67.5 60.3 56.4 59.2 27.8 66.9
[0161] Because the xenon-arc lamp has a low proportion of ultraviolet rays in an entire optical power spectrum distributed in ultraviolet-visible-infrared rays, when light of the entire optical power spectrum is emitted at a high intensity to increase an irradiation intensity, excessive radiant heat may be transmitted to a surface of a specimen, and chemical and biochemical materials that are vulnerable to heat may suffer thermal damage due to undesired thermal deformation or thermal degradation.
[0162] When an optical filter that transmits ultraviolet rays and selectively blocks visible and infrared rays is used to avoid this problem, radiant heat directly irradiated to the specimen surface may be reduced, but optical power spectrum characteristics of an ultraviolet region may be distorted due to the use of a specific band-pass filter, and because a temperature rise in a device due to the radiant heat blocked by the filter is inevitable, difficulty in controlling a test temperature is fundamentally difficult to avoid.
[0163] On the other hand, an accelerated weathering tester using the ultraviolet fluorescent lamp may avoid thermal damage caused by high-intensity radiant heat because light of a visible and infrared wavelength region is not included in emitted light, but it is difficult to emit high-power light due to the nature of the fluorescent lamp and it is difficult to apply high-intensity ultraviolet rays to a test due to morphological characteristics of the lamp in which the lamp is long and thus emission characteristics are structurally distributed.
[0164] However, a more fundamental problem of the ultraviolet fluorescent lamp is that the lamp may not simulate an entire solar ultraviolet wavelength band of 290 to 400 nm and thus has a limitation in solar ultraviolet simulation.
[0165] As in an example of the UVA340 lamp of
[0166] Accordingly, the conventional light sources for weathering tests do not satisfy requirements of a solar ultraviolet light source necessary for a super-accelerated photodegradation test that the proportion of visible and infrared rays which cause thermal damage to a test material due to radiant heat caused by high intensity irradiation should be sufficiently lowered while having simulation in a solar ultraviolet region.
[0167] The features of the present disclosure that sunlight simulation in an entire solar ultraviolet region is satisfied and solar ultraviolet irradiation with a high irradiation intensity is expected without fear of thermal damage even by high-intensity light irradiation by lowering the proportion of visible and infrared rays as much as possible may be applied to various fields such as sterilization, curing and exposure, and photochemical reaction by solar ultraviolet exposure as well as improving acceleration of a weathering test.
[0168] A solar ultraviolet simulation light source according to an aspect of the present disclosure is a solar ultraviolet simulation light source in which a radiant heat source in a visible and infrared region is reduced, and when an irradiation intensity of 340 nm in an optical power spectrum distribution table of the light source is normalized to 1 and an irradiation intensity of 340 nm in an optical power spectrum of sunlight based on ASTM G173 is also normalized to 1, a root mean square deviation of an interval of 1 nm in an ultraviolet region from 290 to 400 nm is 0.26 (solar ultraviolet simulation) close to 0.20 of a xenon-arc lamp using a special daylight filter. Table 3 shows a result obtained by comparing solar ultraviolet simulation (root mean square deviation compared to natural sunlight) of a spectrum provided by the light source of the present disclosure and spectra of conventional inventions.
TABLE-US-00003 TABLE 3 Comparative Comparative Comparative Comparative Example 1 Example 1 Example 2 Example 3 Example 4 Division LEP1 Xe Conventional UVA340 Metalling invention (10-1303691) Root mean 0.26 0.20 0.37 0.64 1.33 square deviation .sup.1) [0169] 1) Root mean square deviation calculation formula,
[0170] Also, in the solar ultraviolet simulation light source of the present disclosure, when a total sum of integrated irradiation intensities of ultraviolet rays of 400 nm or less is 100%, the proportion of an integrated irradiation intensity of a region of less than 290 nm is 0.15% or less, the proportion of an integrated irradiation intensity of a region of 290 nm or more and less than 320 nm is 2.6% or more and 7.9% or less, the proportion of an integrated irradiation intensity of a region of 320 nm or more and less than 360 nm is 28.2% or more and 39.8% or less, and the proportion of an integrated irradiation intensity of a region of 360 nm or more and less than 400 nm is 54.2% or more and 67.5% or less, and thus, the lamp satisfies upper and lower limits of the international standard (ISO 4892-2:2013) that stipulates simulation of a spectral distribution of a solar ultraviolet spectrum.
[0171] In addition, the solar ultraviolet simulation light source of the present disclosure is a solar ultraviolet simulation light source in which, even without the use of an optical filter for blocking visible and infrared rays, when using the same ultraviolet dose, an integrated intensity of a visible and infrared region of 400 to 850 nm is equal to or less than of an integrated intensity of a visible and infrared region of a standard solar spectrum (ASTM G173, AM 1.5G), and in a typical case, less than 11%, and thus, a radiant heat source is specially reduced.
[0172] A plasma lamp of the present disclosure is a solar ultraviolet simulation light source in which a radiant heat source of a visible and infrared region is reduced, and because the plasma lamp of the present disclosure uses an electrodeless light-emitting plasma lamp that emits light by exciting a light-emitting material into a plasma state with high-frequency discharge, the plasma lamp belongs to the category of technology applied to an electrodeless plasma lamp of the conventional technology.
[0173] Accordingly, discharge gas used in the electrodeless plasma lamp of the conventional technology, that is, neon, argon, krypton, and xenon gas may be used, and in particular, argon and xenon gas may be used as a discharge gas material.
[0174] However, according to the present disclosure, because a first light-emitting material includes at least one of mercury (Hg) and mercury iodide (HgI.sub.2) and a second light-emitting material includes a small amount of sulfur, the present disclosure may generate a unique ultraviolet spectrum different from an emission spectrum of the conventional plasma lamp using mercury and sulfur.
[0175] This ultraviolet spectrum is not a spectrum that may be expected by simply mixing an optical power spectrum produced by the conventional plasma lamp using mercury and sulfur as light-emitting materials, and in order to achieve excellent solar ultraviolet simulation of the present disclosure, a composition ratio of light-emitting materials provided by the present disclosure should be satisfied.
[0176] Hereinafter, conditions for a light-emitting material composition provided by the present disclosure will be described in detail.
[0177] According to the present disclosure, a first light-emitting material includes at least one of mercury (Hg) and mercury iodide (HgI.sub.2). According to an embodiment of the present disclosure, the content of the at least one of mercury (Hg) and mercury iodide (HgI.sub.2) included in the first light-emitting material may be 10 to 30 times, or 10 to 20 times, or 12.5 to 18 times, or 10 to 12.5 times, or 12.5 to 30 times the content of sulfur used in the second light-emitting material based on a weight ratio.
[0178] A small amount of sulfur used as the second light-emitting material may cause a short-wavelength ultraviolet spectrum outside a solar ultraviolet range generated by mercury or a mixture of mercury and mercury iodide used as the first light-emitting material to be shifted to a solar ultraviolet range, and a discontinuous spectrum to be changed into a continuous spectrum such as solar ultraviolet rays.
[0179] Also, according to an embodiment of the present disclosure, the content of the first light-emitting material injected into a bulb may be 10 to 30 times the content of sulfur that is the second light-emitting material. Within this content range provided by the present disclosure, various effects may be obtained in light emission stability, visible and infrared exclusion, and control of a surface temperature of a bulb cover.
[0180] In detail, according to an embodiment of the present disclosure, a bulb cover to be applied to an electrodeless plasma lamp set using high-power high-frequency discharge of 1 kW or more may be provided in a spherical or rod shape having an inner diameter of 30 to 50 mm. Discharge gas such as argon gas and xenon gas and the first light-emitting material and the second light-emitting material may be injected together as a light-emitting material in the bulb cover.
[0181] The first light-emitting material may include at least one of mercury and mercury iodide.
[0182] The content of the first light-emitting material is linked to the content of the second light-emitting material, and a change in a spectrum shape, an irradiation intensity, and a bulb surface temperature depend on a change in a content ratio of the first and second light-emitting materials.
[0183] Also, when mercury and mercury iodide are used together as the first light-emitting material, optimal conditions for adjusting a spectral shape of an ultraviolet region and stabilizing emission characteristics of the bulb may be provided according to a mixing ratio of the mercury and the mercury iodide.
[0184] According to an embodiment of the present disclosure, the mixing ratio of the mercury and the mercury iodide may be 1:0.2 to 1:5.0, or 1:0.2 to 1:3.0, or 1:1 to 1:2.5, or 1:1.5 to 2.33, or 1:0.2 to 1:2.33, or 1:2.33 to 1:5.0 based on a weight ratio.
[0185] When a ratio of mercury iodide to mercury increases, because long-wavelength shift occurs in an entire spectrum shape and an ultraviolet wavelength at which emission begins may move toward a longer wavelength, short-wavelength ultraviolet rays of 290 nm or less that are not included in solar ultraviolet rays may be reduced but the overall proportion of ultraviolet rays may decrease and the proportion of visible rays may increase. Accordingly, the bulb having an optimized spectrum may be manufactured through unique mixing ratio control provided by the present disclosure.
[0186] When a mixing ratio is less than this mixing ratio, the mixing effect of mercury iodide may be insufficient, and when a mixing ratio exceeds this mixing ratio, a spectral shape similar to that when mercury iodide is used alone may be obtained.
[0187] The second light-emitting material may include sulfur, and according to an embodiment of the present disclosure, the second light-emitting material may be sulfur. When the amount of sulfur is equal to or greater than 1/30 of the input amount of mercury and mercury iodide which are the first light-emitting material based on a weight ratio, a band-shaped discontinuous spectrum generated by mercury and mercury iodide may be changed into a continuous spectrum such as solar ultraviolet rays. Also, when the amount of sulfur is equal to or less than 1/10 of the input amount of mercury and mercury iodide which are the first light-emitting material based on a weight ratio, visible light-centered emission characteristics of a sulfur plasma lamp may be suppressed and ultraviolet emission characteristics with high solar ultraviolet simulation may be achieved.
[0188] As such, according to an embodiment of the present disclosure, there may be provided a new high-power electrodeless plasma ultraviolet lamp bulb for solar ultraviolet simulation in which spectrum simulation for solar ultraviolet rays in a range of 290 to 400 nm is excellent by optimizing the composition, content, and mixing ratio of the first light-emitting material and the second light-emitting material and the proportion of visible and infrared rays which are radiant heat sources which may cause thermal damage of a test material at a high irradiation intensity is much lower than that in the conventional technology.
[0189]
[0190] Because a plasma lamp spectrum provided by the solar ultraviolet simulation bulb provided by the present disclosure displayed in blue in
[0191] A green optical power spectrum using a daylight filter of the present disclosure shows simulation similar to solar ultraviolet simulation of a xenon-arc lamp using a daylight filter known to have excellent solar ultraviolet simulation in a solar ultraviolet region of 290 to 40 nm.
[0192] As shown in Table 1, while a ratio of ultraviolet rays of 290 to 400 nm in an optical power spectrum of a standard sunlight of
[0193] In other words, when the same amount of ultraviolet rays is irradiated, the solar ultraviolet simulation bulb of the present disclosure receives only a small amount of visible rays corresponding to about 11% of sunlight.
[0194] Also, because the solar ultraviolet simulation bulb of the present disclosure hardly contains light in an infrared wavelength range exceeding 850 nm, when a wavelength range is extended to an infrared ray range, a ratio of ultraviolet irradiation to sunlight of the solar ultraviolet simulation bulb is further increased.
[0195] The solar ultraviolet simulation bulb of the present disclosure in which the proportion of visible and infrared rays that are simultaneously received is not increased even when a high dose of ultraviolet rays is irradiated may be applied to a high-power lamp and may perform optimized performance for applications in which super-accelerated weathering and light resistance tests of irradiating a relatively high level of ultraviolet rays are performed.
[0196] In the case of sunlight and a xenon-arc light source that simulates sunlight, when a high level of ultraviolet rays is irradiated, a reception level of visible and infrared rays also increases, thereby causing thermal damage and thermal deformation of a specimen due to radiant heat.
[0197] Due to this problem, black or dark plastics having high radiant energy absorption in general-purpose plastics having a relatively low thermal deformation temperature such as polyethylene and ABS may not be applied to an accelerated weathering test using an ultraviolet dose of 180 W/m.sup.2 (3-Sun) or more based on an ultraviolet integration area of 290 to 400 nm with the conventional technology.
[0198] When a condition of excessively cooling a specimen surface is used in order to avoid thermal deformation, there is a problem that photodegradation like in an actual outdoor field may not be reproduced (Reference Document: Journal of Polymers, Vol. 2016, Article ID 6539567, 14 pages, 2016).
[0199] According to an aspect of the present disclosure, there is provided a light-emitting plasma lamp for solar ultraviolet simulation including the light-emitting plasma lamp bulb for solar ultraviolet simulation according to an embodiment of the present disclosure described above.
[0200] According to the plasma lamp using the solar ultraviolet simulation bulb provided by the present disclosure, it is found that, compared to a natural solar spectrum, a spectrum intensity of a visible and infrared region is significantly lowered, which is not an effect obtained through a filter for blocking visible and infrared rays but is due to emission characteristics of the bulb itself.
[0201] Due to the effect of the present disclosure, the electrodeless plasma lamp of the present disclosure provides a solar ultraviolet simulation bulb that may be applied to a high-power electrodeless plasma lamp for high-intensity ultraviolet irradiation of 1 kW or more, which was not provided by the conventional technology.
[0202] The electrodeless plasma lamp using the ultraviolet bulb provided by the present disclosure may provide an ultraviolet bulb that may be applied to an electrodeless plasma lamp using high-power high-frequency discharge of 1 kW or more by providing characteristics suitable for luminous stability without flickering or shaking of light and temperature control of a surface of a quartz bulb without thermal deformation.
[0203] The light-emitting plasma lamp for solar ultraviolet simulation may include a lamp module designed to maintain an outer surface temperature of the light-emitting plasma lamp for solar ultraviolet simulation at 900 C. or less.
[0204] The lamp module may include an air-cooled cooling device in which local blowing and exhausting to a surface of the bulb is performed through a gap between a bulb cover connection rod and a plasma lamp waveguide or a gap between designed in a reflector surrounding the bulb to maintain a surface temperature of the light-emitting plasma lamp bulb for solar ultraviolet simulation at 900 C. or less.
[0205]
[0206] Referring to
[0207] The lamp module includes a thermometer or a temperature sensor that measures or detects a temperature of an outer surface of the bulb to control the temperature of the outer surface of the bulb and perform an emergency stop function of cutting off power of the lamp except for a cooling device when abnormality occurs in temperature control.
[0208] The light-emitting plasma lamp for solar ultraviolet simulation may be applied to a high-power light-emitting plasma lamp of 1 kW or more and 6 kW or less based on power consumption.
[0209] According to an embodiment of the present disclosure, the light-emitting plasma lamp for solar ultraviolet simulation may be applied to a sterilization device using solar ultraviolet simulation, an optical and inspection device for ultraviolet fluorescence, a chemical reaction and resin curing device using an ultraviolet photoreaction, a photodegradation test device by solar ultraviolet rays, a device for creating a growing environment for animals, plants, and microorganisms, and a health or medical device for vitamin D production.
[0210] A process of manufacturing the ultraviolet bulb provided according to the present disclosure will be described in detail, but this is merely an example to help understand an implementation method of the present disclosure and the essential features of the present disclosure are not based on the manufacturing process.
[0211] A bulb cover material used to manufacture the ultraviolet bulb provided by the present disclosure is quartz glass for an ultraviolet lamp, and in a more specific example, the bulb cover material is quartz glass whose thickness is 2 mm and whose light transmittance measured in an ultraviolet wavelength band of 300 to 400 nm ranges from (91-94)%, and is heat-resistant quartz glass having a highest temperature of 1100 C. or more for continuous use. In this case, high-purity quartz with a water content (based on OH group) of 30 ppm or less is preferred.
[0212] There may be various methods of forming a bulb cover. For example, a bulb cover may be formed by melting a part of a tube-shaped quartz tube with heat into a sphere suitable for a size of a bulb and connecting one side with a non-hollow rod and the other side with a hollow thin tube.
[0213] A bulb may be manufactured by injecting a measured light-emitting material through a tube hole on one side of the bulb cover, charging discharge gas such as argon and xenon at a pressure of 5 to 300 ton, removing the connected tube, and trimming and sealing it into a spherical or rod shape.
[0214] A size of the tube used at this time depends on a size of the bulb cover that is finally manufactured. For example, in order to manufacture a bulb cover having a diameter in a range of 36 to 50 mm, a tube having an inner diameter of 30 to 38 mm and an outer diameter of 32 to 40 mm may be suitably used.
[0215] A size of a quartz tube that may be most suitably used may be an inner diameter of 32 to 36 mm and an outer diameter of 34 to 38 mm, and in this case, the quartz tube may be more desirably used.
[0216] However, the tube size may be preferred differently depending on material characteristics of glass used to manufacture the bulb cover, process characteristics of a manufacturing device, and processing conditions of an operator, and thus, does not limit the technical characteristics of the present disclosure.
[0217] In detail, a method of manufacturing a light-emitting plasma lamp for solar ultraviolet simulation of Example 1 which is an embodiment of the present disclosure described above is as follows.
[0218] A bulb cover material used to manufacture the light-emitting plasma lamp bulb for solar ultraviolet simulation of Example 1 was a high-purity quartz whose thickness is 2 mm, light transmittance measured in an ultraviolet wavelength band of 300 to 400 nm ranges from 91 to 94%, highest temperature for continuous use is 1,100 C., and water content (based on OH group) is 30 ppm or less.
[0219] A bulb cover may be manufactured by melting a part of a tube-shaped quartz tube with heat into a sphere suitable a size of a bulb so that one side is connected with a non-hollow rod and the other side is connected with a hollow thin tube. In this case, a diameter of the bulb cover was 40 mm, and in this case, the tube used to manufacture the spherical bulb cover had an inner diameter of 34 mm and an outer diameter of 36 mm.
[0220] 15 mg and 35 mg of mercury and mercury iodide were respectively prepared as a first light-emitting material, and 4 mg of sulfur was prepared as a second light-emitting material.
[0221] A light-emitting plasma lamp bulb for solar ultraviolet simulation was manufactured by injecting the first light-emitting material and the second light-emitting material through a tube hole on one side of the bulb cover, charging discharge gas such as argon at a pressure of 30 ton, removing the connected tube, and trimming and sealing it into a spherical or rod shape.
[0222] In this case, the manufactured light-emitting plasma lamp bulb for solar ultraviolet simulation was used as it is without an additional filter (e.g., a daylight filter), or was used by applying a daylight filter (manufacturer: Optronics, Product name: 300 nm cut off LPF) that blocks ultraviolet rays of 300 nm or less to the manufactured light-emitting plasma lamp bulb for solar ultraviolet simulation. In this case, the lamp of Example 1 to which the additional filter is not applied is referred to as Example 1 (daylight filter not applied), and the lamp of Example 1 to which the daylight filter is applied is referred to as Example 1 (daylight filter applied), as shown in