RF FILTER ASSEMBLY FOR ANTENNA
20230223670 · 2023-07-13
Assignee
Inventors
Cpc classification
International classification
Abstract
The present invention relates to an RF filter assembly for an antenna and, particularly, comprises: a plurality of band pass filters (BPFs); a filter board which is arranged to be stacked on the front surface of a main board and which mediate the coupling of the band pass filters for the front surface of the main board; low pass filters (LPFs) intaglio- or embossed-printed on front surface of the filter board; and an air layer formation pad arranged between the filter board and the band pass filters to form a predetermined air layer between the front surface of the filter board and rear surfaces of the band pass filters, and thus the overall performance of a filter product can be improved by minimizing insertion loss of a filter.
Claims
1. An RF filter assembly for an antenna, comprising: multiple bandpass filters (BPFs); a filter board stacked and disposed on a front surface of a main board and configured to mediate a coupling of the BPFs with the front surface of the main board; a low pass filter (LPF) in which a capacitor line serving as capacitance and an inductor line serving as an inductor are printed on a front surface of the filter board in an intaglio or embossed form; and an air layer-forming pad disposed between the filter board and the BPF and configured to form a predetermined air layer between the front surface of the filter board and a rear surface of the BPF.
2. The RF filter assembly of claim 1, wherein the BPF comprises a ceramic waveguide filter made of a ceramic material.
3. The RF filter assembly of claim 1, wherein the filter board comprises any one of a dielectric material and an FR4 material.
4. The RF filter assembly of claim 1, wherein the air layer-forming pad is made of a metal material or a dielectric.
5. The RF filter assembly of claim 1, wherein the LPF comprises a microstrip line filter provided as a conductive material and integrally formed on the front surface of the filter board in a way to be exposed to the front surface.
6. The RF filter assembly of claim 5, wherein: the microstrip line filter is printed and formed on the front surface of the filter board in a predetermined pattern shape from an input point of a power feed signal to an output point thereof, and an LPF circuit-receiving part for receiving the predetermined pattern shape of the microstrip line filter is incised and formed in the air layer-forming pad.
7. The RF filter assembly of claim 5, wherein: input and output ports for inputting and outputting power feed signals are connected to the rear surface of the BPF in a way to be separated from each other, and BPF port-receiving parts for receiving locations corresponding to the input and output ports of the BPF, respectively, are incised and formed in the air layer-forming pad.
8. The RF filter assembly of claim 1, wherein the air layer-forming pad comprises: an separation part body configured to separate the BPF from the front surface of the filter board at a predetermined distance; and input and output port support parts provided within the separation part body in a way to be separated from the separation part body and configured to separate, from the filter board, each of portions corresponding to the input and output ports that are provided to be responsible for an input and output of power feed signals to and from the BPF.
9. The RF filter assembly of claim 8, wherein the separation part body and the input and output port support parts separate the multiple BPFs from each other at an identical height.
10. The RF filter assembly of claim 8, wherein the separation part body comprises: a support plate part surface-brought into contact with the rear surface of the BPF; and an edge support stage bent from an end of an edge of the support plate part toward the front surface of the filter board.
11. The RF filter assembly of claim 10, wherein the edge support stage is formed in a shape in which a concave part and a convex part are repeated along the end of the edge.
12. The RF filter assembly of claim 5, wherein: a one-side capacitor line serving as the capacitance, the other-side capacitor line arranged in parallel to the one-side capacitor line in a way to be separated from the one-side capacitor line, and an inductor line connecting the one-side capacitor line and the other-side capacitor line are repeatedly formed in a certain section in the microstrip line filter, and a part of or the entire inductor line is separated from the front surface of the filter board.
13. The RF filter assembly of claim 12, wherein a separation incision part having a hole or groove form and separating the part of or the entire inductor line is formed in the filter board.
Description
DESCRIPTION OF DRAWINGS
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[0040] 100: RF filter assembly for antenna 105: filter board
[0041] 110: main board 120: ceramic waveguide filter
[0042] 121: filter body 122: resonator post
[0043] 123: cover for tuning 124: engraving pad
[0044] 125: filter cover 130: microstrip line filter
[0045] 131a: input port location 131b: output port location
[0046] 133: pattern-forming part 135a: one-side capacitor line
[0047] 135b: other-side capacitor line 135c: inductor line
[0048] 137: solder groove 140: air layer-forming pad
[0049] 141, 142: separation part body 141: support plate part
[0050] 142: edge support stage 143: input and output port support parts
[0051] 145: BPF port-receiving parts 149: LPF circuit-receiving part
[0052] 150: signal line incision part S: spurious
BEST MODE
[0053] Hereinafter, an RF filter assembly for an antenna according to an embodiment of the present disclosure is described in detail with reference to the accompanying drawings.
[0054] In adding reference numerals to the components of each drawing, it should be noted that the same components have the same reference numerals as much as possible even if they are displayed in different drawings. Furthermore, in describing embodiments of the present disclosure, when it is determined that the detailed description of the related well-known configuration or function may obscure the gist of the present disclosure, the detailed description thereof will be omitted.
[0055] In describing components of an embodiment of the present disclosure, terms, such as a first, a second, A, B, (a), and (b), may be used. Such terms are used only to distinguish one component from another component, and the essence, order, or sequence of a corresponding component is not limited by the terms. All terms used herein, including technical or scientific terms, have the same meanings as those commonly understood by a person having ordinary knowledge in the art to which the present disclosure pertains, unless defined otherwise in the specification. Terms, such as those commonly used and defined in dictionaries, should be construed as having the same meanings as those in the context of a related technology, and are not construed as having an ideal meaning or an excessively formal meaning unless explicitly defined otherwise in the specification.
[0056]
[0057] An RF filter assembly 100 for an antenna according to an embodiment of the present disclosure includes a main board 110, RF filters 120 and 130, and an air layer-forming pad 140, as referenced in
[0058] The main board 110 is a printed circuit board (PCB) having one board form. The multiple RF filters 120 and 130 or some of electronic parts (not illustrated) for being attuned with the multiple RF filters may be mounted on one surface of the main board. Multiple electronic parts (not illustrated) that are provided as multiple power feed-related parts capable of calibration power feed control toward the multiple RF filters 120 and 130 may be mounted on the other surface of the main board.
[0059] In an embodiment of the present disclosure, a single air layer-forming pad 140 has been illustrated and described as being provided on one surface (a top in
[0060] In this case, the RF filters 120 and 130 may include multiple bandpass filters (BPFs) 120 and a low pass filter (LPF) 130.
[0061] The BPF 120 may be provided as a ceramic waveguide filter (CWF) formed of a ceramic material. The LPF 130 may be provided as a microstrip line filter.
[0062] Each of the multiple ceramic waveguide filters (hereinafter indicated as reference numeral “120”) provided as a kind of bandpass filter includes a filter body 121 made of a ceramic material and at least four resonant blocks provided in the filter body 121, as referenced in
[0063] In this case, the resonant blocks 11 to 16 formed in the filter body 121 do not need to be physically fully separated from each other, and are only required to be divided by a change in the transmission path width of a signal by barrier ribs that are provided in the filter body 121.
[0064] For example, as referenced in
[0065] In this case, a first barrier rib 127a is provided between the first resonator post 122a and the second resonator post 122b, and divides the first resonant block 11 and the second resonant block 12. A second barrier rib 127b is provided between the second resonator post 122b and the third resonator post 122c, and divides the second resonant block 12 and the third resonant block 13. A part of a third barrier rib 127c is provided between the third resonator post 122c and the fourth resonator post 122d, and divides the third resonant block 13 and the fourth resonant block 14. A fourth barrier rib 127d is provided between the fourth resonator post 122d and the fifth resonator post 122e, and divides the fourth resonant block 14 and the fifth resonant block 15. The remaining part of the third barrier rib 127c is provided between the fifth resonator post 122e and the sixth resonator post 122f, and divides the fifth resonant block 15 and the sixth resonant block 16. In particular, the third barrier rib 127c is provided between the first resonator post 122a, the third resonator post 122c, and the sixth resonator post 122f, and may perform a role to physically divide three resonant blocks (the first resonant block 11, the third resonant block 13, and the sixth resonant block 16) simultaneously.
[0066] Each of the first barrier rib 127a to the fourth barrier rib 127d may be formed to have a predetermined size that vertically penetrates the filter body 121.
[0067] An outer cover of the filter body 121 may be plated with a film of a metallic material. A flow of an electrical signal into the inside and outside of the filter body except the input and output ports described later may be blocked.
[0068] It is preferred that the resonant blocks provided in the filter body 121 are at least four resonant blocks as described above in order to perform filtering by the adjacent coupling or cross coupling of an electrical signal that flows through an input port or an output port not illustrated. In an embodiment of the present disclosure, an example in which the filter body 121 includes the six resonant blocks is described.
[0069] That is, in the RF filter assembly 100 for an antenna according to an embodiment of the present disclosure, the ceramic waveguide filter 120 has the six resonant blocks 11 to 16 provided in one filter body 121. Each of the resonator posts 122a to 122f of the respective resonant blocks 11 to 16 may be installed in a form in which a dielectric material having a predetermined dielectric constant is filled and fixed. In this case, since the air is also one of dielectric materials, a separate filling and fixing process is not required if the air is adopted and filled as the dielectric material that constitutes the resonator posts 122a to 122f. Accordingly, each of the six resonator posts 122a to 122f may be formed in an empty space form in which a part of the dielectric material has been removed from the filter body 121.
[0070] In this case, as referenced in
[0071] In an embodiment of the present disclosure, the film extension stage 126f-1 is provided between the fourth resonator post 122d and the sixth resonator post 122f by skipping the one fifth resonator post 122e so that cross coupling can be implemented therebetween. The film extension stage 126f-1 may be extended from the film part 126f formed in the sixth resonator post 122f toward the film part 126d of the fourth resonator post 122d on the one surface of the filter body 121 so that the cross coupling can be more easily implemented.
[0072] Moreover, referring to
[0073] Meanwhile, although not illustrated, the input port hole for the connection of the input port (not illustrated) that inputs an electrical signal to any one of the six resonator posts 122 and the output port hole for the connection of the output port (not illustrated) that outputs an electrical signal from any one of the six resonator posts 122 may be formed on the other surface of the ceramic waveguide filter 120. The input port and the output port that have been connected to the main board 110 through the medium of input and output port support parts 143, among components of the air layer-forming pad 140 described later, may be installed in the input port hole and the output port hole.
[0074] Moreover, as referenced in
[0075] If the frequency tuning method is the engraving method, an engraving pad 124 may be integrally formed in the cover for tuning 123. The engraving pads 124 may be separated from one another and disposed at locations corresponding to the resonator posts 122, and are engraved by using an engraving tool not illustrated. Accordingly, frequency tuning can be performed by finely adjusting a separation distance between the engraving pad and the bottom of the resonator post 122.
[0076] Meanwhile, as referenced in
[0077] In this case, the filter board 105 may include any one of a dielectric material and an FR4 material. If the filter board 105 is made of the dielectric material, the structure of the filter board 105 may be changed and designed as described later in order to minimize an insertion loss of the microstrip line filter that is printed and formed as the LPF 130 on the front surface of the filter board 105, and detailed contents thereof are more specifically described later.
[0078] If the filtering of a specific frequency band is fully performed by using the BPF 120, a separate LPF 130 does not need to be provided. In an embodiment of the present disclosure, however, the BPF 120 is adopted as the ceramic waveguide filter 120. A spurious phenomenon can be removed by adding the LPF 130 because the spurious phenomenon may occur on one of both ends of a pass band in view of characteristics of a ceramic material.
[0079] In this case, the LPF 130 adopted as the microstrip line filter has a shape in which the front surface portion of a PCB for fixing, which is made of the dielectric material (or the ceramic material), has been removed compared to the conventional technology referenced in
[0080] However, the ceramic waveguide filter 120, that is, a kind of BPF 120 that is stacked and disposed on the front surface of the microstrip line filter provided as the LPF 130, is also made of the ceramic material. Accordingly, the RF filter assembly 100 for an antenna according to an embodiment of the present disclosure may further include the air layer-forming pad 140 in order to minimize the influence of the insertion loss of the microstrip line filter, that is, the LPF 130, attributable to the ceramic material of the BPF 120.
[0081] As referenced in
[0082] Such an air layer-forming pad 140 may be generally made of a metal material or a dielectric. In this case, the metal material may include any one of steel, stainless steel (SUS), and Cu materials.
[0083]
[0084] Referring to
[0085] The separation part bodies 141 and 142 and the input and output port support parts 143 may separate each of the multiple ceramic waveguide filters 120 from the front surface of the filter board 105 at the same height. This is more specifically described later.
[0086] As referenced in
[0087] In this case, the edge support stage 142 is formed along the end of an outside edge of the support plate part 141, and may be bent from the end of the outside edge of the support plate part 141 to a rear surface of the support plate part 141 and extended and formed toward the front surface of the filter board 105 at a predetermined length.
[0088] The edge support stage 142 may be formed in a concave-convex part shape in which a concave part 142a and a convex part 142b are repeated along the end of the outside edge of the support plate part 141. This is for minimizing a solder coupling area for the filter board 105 by incised portions of the concave parts 142a of the edge support stage 142, also facilitating soldering coupling by making the edge support stage inserted into a solder hole that has been previously formed in the filter board 105 by protruded portions of the convex parts 142b of the edge support stage 142, and forming a predetermined air layer from the front surface of the filter board 105 to the rear surface of the ceramic waveguide filter 120.
[0089] As described above, by using the edge support stage 142 of the separation part bodies 141 and 142, the air layer can be formed by separating the ceramic waveguide filter 120 from the front surface of the filter board 105 at a predetermined distance, and the ceramic waveguide filter 120 can be uniformly supported against the front surface of the filter board 105.
[0090] Meanwhile, the input and output port support parts 143 may be formed in a shape in which a concave part and a convex part that are opened or protrude in a direction opposite to the edge support stage 142 of the separation part bodies 141 and 142 are repeated.
[0091] In this case, it is preferred that the ends of the edge support stage 142 of the separation part bodies 141 and 142 and the input and output port support parts 143 are formed at the same height from one surface of the support plate part 141. This is for making uniform the heights of the multiple ceramic waveguide filters 120 stacked on a front surface of the support plate part 141 by separating the support plate part 141 of the separation part bodies 141 and 142 from the filter board 105 at the same distance.
[0092] Multiple solder grooves 137 into which the convex parts 142b of the edge support stage 142 of the separation part bodies 141 and 142 are inserted or regularly positioned, respectively, may be formed in the filter board 105. Only the ends of the edge support stage 142 of the separation part bodies 141 and 142, which are inserted and fixed to the multiple solder grooves 137 may be coupled to the filter board 105 by a solder in the state in which solder cream has been applied.
[0093] In this case, the solder cream is a component for coupling the separation part bodies 141 and 142 to the front surface of the filter board 105 through a soldering coupling method. The solder cream is not applied on the entire area of the front surface of the filter board 105, but may be applied to only parts corresponding to the convex parts of the edge support stage 142, among the components of the separation part bodies 141 and 142, as described above. The reason for this is that a solder area can be relatively minimized compared to a case in which the solder cream is applied on the entire area of the filter board 105.
[0094] Meanwhile, as referenced in
[0095] In this case, as referenced in
[0096] The input port of the ceramic waveguide filter, that is, the BPF 120, and the input port location 131a of the microstrip line filter, that is, the LPF 130, are disposed at the same BPF port-receiving part 145. Although not illustrated, a power feed signal may be received through the input port of the ceramic waveguide filter and the input port location of the microstrip line filter without a short with the input port location 131a of the microstrip line filter, that is, the LPF 130, through the medium of an input port terminal of the main board 110. In this case, a short with the outside can be prevented by one of the input and output port support parts 143.
[0097] Meanwhile, an LPF circuit-receiving part 149 for receiving the predetermined pattern shape of the microstrip line filter, that is, the LPF 130, may be incised and formed in the separation part bodies 141 and 142 of the air layer-forming pad 140. More specifically, an input point portion of a power feed signal, among the components of the microstrip line filter, that is, the LPF 130, may be provided in a form in which the LPF circuit-receiving part 149 is shared with the BPF port-receiving parts 145. The LPF circuit-receiving part 149 may be incised and formed in a way to be extended from the input port location 131a of the microstrip line filter, that is, the LPF 130, to an output port point thereof, that is, an output point.
[0098] Moreover, a signal line incision part 150 that is incised and formed from the BPF port-receiving parts 145 formed at a location corresponding to the output port hole, among the components of the ceramic waveguide filter that is the BPF 120, to the end of the support plate part 141 may be further formed in the separation part bodies 141 and 142 of the air layer-forming pad 140. A signal line that is related to an output signal path may be received and disposed within the signal line incision part 150.
[0099] More specifically, as referenced in
[0100] A part of the pattern-forming part 133 may serve as a transmission line for transmitting a signal from the input port location 131a to the output port location 131b. A part of the pattern-forming part 133 may be formed in a shape in which capacitor lines 135a and 135b serving as capacitance and an inductor line 135c serving as an inductor are repeated.
[0101] That is, a one-side capacitor line 135a serving as a capacitor, the other-side capacitor line 135b arranged in parallel to the one-side capacitor line 135a in a way to be separated from the one-side capacitor line 135a, and the inductor line 135c that connects the one-side capacitor line 135a and the other-side capacitor line 135b may be patternized and formed in the microstrip line filter, that is, the LPF 130, in a way to be repeated in a certain section. In this case, the pattern-forming part 133 of the microstrip line filter, that is, the LPF 130, may be fully received within the LPF circuit-receiving part 149 of the air layer-forming pad 140.
[0102] In this case, the filter board 105 is made of any one of the dielectric material and the ceramic material as described above, and thus may result in the insertion loss of the microstrip line filter, that is, the LPF 130.
[0103] In order to prevent such an insertion loss, as referenced in (a) and (b) of
[0104]
[0105] As referenced in
[0106] In this case, the microstrip line filter, that is, a kind of LPF 130, among the multiple RF filters 100, may be integrally printed and formed on the front surface of the filter board 105. The multiple ceramic waveguide filters, that is, a kind of BPFs 120, among the multiple RF filters 100, may be stacked and disposed in a way to be separated from the front surface of the filter board 105 at a predetermined distance through the medium of the air layer-forming pad 140.
[0107] As described above, the microstrip line filter, that is, the LPF 130 that has been integrally formed on the front surface of the filter board 105, and the rear surface of the ceramic waveguide filter, that is, the BPF 120, are mutually separated from each other by the air layer-forming pad 140, so that the predetermined air layer is formed. The minimization of the insertion loss can be implemented.
[0108]
[0109] As referenced in
[0110] That is, as referenced in
[0111] In particular, the RF filter assembly 100 for an antenna according to an embodiment of the present disclosure has an advantage in that a pass band frequency having a frequency band required by a designer can be easily designed because the insertion loss of the microstrip line filter, that is, the LPF 130, can be minimized by the air layer-forming pad 140.
[0112] The RF filter assembly for an antenna according to an embodiment of the present disclosure has been described in detail with reference to the accompanying drawings. However, an embodiment of the present disclosure is not essentially limited to the aforementioned embodiment, and may include various modifications and implementations within an equivalent range thereof by a person having ordinary knowledge in the art to which the present disclosure pertains. Accordingly, the true range of a right of the present disclosure will be said to be defined by the appended claims.
INDUSTRIAL APPLICABILITY
[0113] The present disclosure provides the RF filter assembly for an antenna, which minimizes an insertion loss and has improved assembly and productivity.