Track-guided vehicle, arrangement for cooling an energy storage device of the track-guided vehicle, and method for controlling the arrangement
11904911 ยท 2024-02-20
Assignee
Inventors
Cpc classification
Y02T30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M10/6568
ELECTRICITY
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
B61D27/0018
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60H1/00
PERFORMING OPERATIONS; TRANSPORTING
B61D27/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rail-bound vehicle includes an energy storage device having a traction battery and a cooling device for cooling the traction battery using a coolant circulating in at least one coolant circuit. The energy storage device supplies a traction device of the vehicle with electrical energy. At least one air-conditioning device air conditions a passenger compartment of a car of the vehicle using a refrigerant circulating in a refrigerant circuit, and a control device controls the air-conditioning device. The air-conditioning device has a heat exchanger coupling the refrigerant circuit of the air-conditioning device to the coolant circuit of the cooling device of the energy storage device. The control device controls a flow of the refrigerant through the heat exchanger. An energy storage device, an air-conditioning device, an arrangement for cooling a traction battery and a method for controlling the arrangement are also provided.
Claims
1. An arrangement for cooling a traction battery of a rail-bound vehicle, the arrangement comprising: at least one energy storage device having at least one traction battery for supplying at least one traction device of the rail-bound vehicle with electrical energy; said at least one energy storage device having a cooling device for cooling said at least one traction battery, said cooling device having two coolant circuits with a circulating coolant; two air-conditioning devices each having a respective refrigerant circuit with a circulating refrigerant for air-conditioning a passenger compartment of a car of the rail-bound vehicle; each of said air-conditioning devices having a heat exchanger coupling said refrigerant circuit of a respective one of said air-conditioning devices to a respective one of said coolant circuits of said cooling device of said at least one energy storage device; and a control device for controlling said air-conditioning devices and said at least one energy storage device.
2. The arrangement according to claim 1, wherein said control device controls the circulation of the coolant in said coolant circuits and the circulation of the refrigerant in said refrigerant circuits.
3. The arrangement according to claim 1, wherein each of said air-conditioning devices has at least one respective valve controlled by said control device for controlling a flow of the refrigerant through said respective heat exchangers, said at least one respective valve being disposed upstream of said heat exchanger in each respective refrigerant circuit.
4. The arrangement according to claim 1, wherein each of said air-conditioning devices has a respective evaporator, and said respective heat exchangers are each connected parallel to a respective one of said evaporators in said respective refrigerant circuit.
5. A rail-bound vehicle, comprising: at least one arrangement according to claim 1; said control device being configured to control a flow of the refrigerant through said respective heat exchanger.
6. The rail-bound vehicle according to claim 5, wherein said control device is configured to control a flow of the coolant in said coolant circuits.
7. The rail-bound vehicle according to claim 6, wherein each of said air-conditioning devices has at least one valve disposed upstream of a respective heat exchanger in said refrigerant circuit, and said control device is configured to control a flow of the refrigerant through said respective heat exchanger by controlling said valve.
8. The rail-bound vehicle according to claim 5, wherein said traction battery has a plurality of battery cells or a plurality of modules with a respective plurality of battery cells.
9. The rail-bound vehicle according to claim 5, which further comprises auxiliaries of the rail-bound vehicle, said at least one energy storage device additionally supplying said auxiliaries of the rail-bound vehicle with electrical energy.
10. A method for controlling an arrangement for cooling a traction battery of an energy storage device of a rail-bound vehicle, the method comprising: providing the arrangement for cooling the traction battery of the rail-bound vehicle according to claim 1; using said control device to control a flow of the refrigerant through said heat exchangers disposed in said respective refrigerant circuits; and using said respective heat exchangers to couple said respective refrigerant circuits to said coolant circuits.
11. The method according to claim 10, which further comprises: using the control device to carry out at least the following steps: detecting a current or expected future temperature of said traction battery; comparing the detected temperature of said traction battery with a target temperature or a target temperature range; ascertaining a required cooling capacity for cooling said traction battery in dependence on a determined temperature difference; and controlling the flow of the refrigerant in said respective refrigerant circuit of said air-conditioning devices and of the coolant in said respective coolant circuits of said cooling device through said respective heat exchanger in dependence on the ascertained required cooling capacity.
12. The method according to claim 11, which further comprises using the control device to control a flow of the refrigerant through a respective evaporator of said air-conditioning devices for cooling the passenger compartment in dependence on the ascertained required cooling capacity for the traction battery.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
(1)
(2)
(3)
(4)
DETAILED DESCRIPTION OF THE INVENTION
(5) For reasons of clarity, the same reference characters are used in the figures for identical or identically acting, or virtually identically acting, components.
(6)
(7) By way of example, a plurality of electrical units or containers for such units or the housing thereof are arranged on the roof and under the base or in the underfloor region of the car body 4 of the end car 2 as part of the electrical equipment of the multiple-unit train 1. These serve, for example, to drive the multiple-unit train 1, in particular to supply and control traction motors that are not depicted in
(8) In addition to the components of the electrical equipment of the multiple-unit train depicted by way of example, further components, in particular control devices, further auxiliaries and equipment for supplying them with power can be arranged in a similar manner on the roof, in the underfloor region or even in the interior of the car bodies. The depicted arrangement of special components, in particular the traction battery 11, on the roof and in the underfloor region of the car bodies is also exemplary only. The transformer 9 can, for example, also be arranged on the roof or in the interior of the car body, while, for example, the air-conditioning system 14 can in each case be arranged in the underfloor region of the car body. The same applies to further parts of the electrical equipment of the multiple-unit train.
(9)
(10) The configuration of the air-conditioning system 13 depicted by way of example basically corresponds to the configuration of a so-called cold-vapor air-conditioning system such as is already used in cars of multiple-unit trains. This has a refrigerant circuit 130 with substantially four components of which the respective functions are explained briefly below. The individual components are interconnected in a known manner by lines, tubes or hoses for transporting the refrigerant in liquid and gaseous state. The components of the air-conditioning are usually arranged in a common housing which is not depicted for reasons of clarity.
(11) A cold-vapor air-conditioning system operates according to the principle of a compression refrigeration system according to which a circulating refrigerant is compressed in gaseous form, condensed as a result of heat dissipation and evaporated again by pressure reduction with heat absorption. With the four essential components of the air-conditioning system depicted, this means that warm air from the passenger compartment and possibly additionally fresh air supplied from outside the passenger compartment flows through an evaporator 131 with the aid of a blower (not depicted). In the evaporator 131, which in principle has the function of an air/water heat exchanger, the liquid refrigerant that has, for example, cooled down to 8 C. evaporates and thus cools the through-flowing air. The air cooled in this way is divided by fresh-air ducts and air outlets that are usually arranged in the interior ceiling region of the car at suitable points of the interior ceiling in the passenger compartment of the car. A compressor 132 arranged downstream of the evaporator 131 in the direction of flow of the refrigerant draws in the refrigerant vapor generated and increases its pressure from 3.8 bar at the outlet of the compressor 131 to 17 bar. At the same time, the compression causes the temperature of the refrigerant vapor to increase from 13 C. to 100 C., for example. A condenser 133 arranged downstream of the compressor 132 in the direction of flow of the refrigerant, which has the function of an air/water-heat exchanger, uses outside air to cool the refrigerant vapor down to 60 C., for example, so that this condenses again. Finally, an expansion device 134, for example an expansion valve, arranged downstream of the condenser 133 in the direction of flow of the refrigerant reduces the pressure of the refrigerant to the exemplary 3.8 bar cited so that it cools down to the above-cited temperature of 8 C. Finally, the cooled liquid refrigerant flows back into the evaporator 131 thus completing the refrigerant circuit.
(12) The above-described air-conditioning system 13 together with the named components can preferably also be embodied as redundant for each car of the multiple-unit train, as is depicted schematically in
(13) The energy storage device 11 depicted in
(14) Due to the requirements for the operating temperature of the battery cells in order to ensure a high energy density and service life described in the introduction, the traction battery 110 is connected to a cooling device 111. This can, for example, be implemented in the form of heat sinks connected to the individual battery cells or the housing of a cell module through which a liquid coolant circulates. By way of example, in
(15) In the known hybrid energy storage system for track vehicles, Sitras HES made by the company Siemens AG, described in the introduction, an air-conditioning system that serves to cool the coolant for the battery cells is integrated in the housing of the traction battery. In contrast, the energy storage device 11 according to the invention does not have a separate air-conditioning system integrated in a housing together with the traction battery. Instead, the described air-conditioning system 13 for air-conditioning the passenger compartment 7 of a car, or the refrigerant circuit 130 thereof, is supplemented by an additional water/water-heat exchanger 135.
(16) Herein, the additional heat exchanger 135 is arranged parallel to the evaporator 131 in the described refrigerant circuit 130 so that the liquid refrigerant that has cooled down to 8 C., for example, during the operation of the compressor 132, can flow through both the evaporator 131 and the heat exchanger 135. A liquid pump 136, for example a circulating pump, transports the coolant for cooling the traction battery 110 through the heat exchanger 135 where it is cooled by the passing flow of refrigerant, while the refrigerant is heated by the passing flow of coolant and changes into the gaseous state. The transportation of the coolant between the cooling device 111 of the traction battery 110 and the heat exchanger 135 of the air-conditioning system 13 takes place by means of suitable tubes, lines or hoses. When arranged outside the car body, these should preferably be supplementarily thermally insulated with a suitable material in order to minimize the emission of refrigerating or heating energy into the environment. In particular in the exemplary configuration of the multiple-unit train 1 in
(17) In the example in
(18) The function of the air-conditioning system 13 for the passenger compartment 7 of the end car 2 is controlled by a control device 14 which is, for example, also arranged in the end car 2. Said control device can, for example, only control the air-conditioning system 13 of the end car 2, however, alternatively, it can also be embodied to control the air-conditioning systems of all the cars of the multiple-unit train 1 as a central control device. Moreover, the control device 14 can also be part of a higher-ranking central control device, in particular for the control of auxiliaries of the multiple-unit train 1. The control device 14 actuates, for example in dependence on a comparison of current actual temperature with a setpoint or specified target temperature of the passenger compartment 7, the compressor 132 of the air-conditioning system 13. Herein, the actuation takes place, for example, by means of an electrical control line, as shown by way of example in
(19) By way of example, two one-way valves 137, 138 by means of which the flow of the refrigerant to the evaporator 131 and the heat exchanger 135 can be controlled are arranged in the refrigerant circuit 130 expanded by the additional heat exchanger 135. Alternatively to the arrangement depicted, these valves 137, 138 can also in each case be arranged downstream of the evaporator 131 and the heat exchanger 135 in the direction of flow of the refrigerant. Furthermore, the two valves 137, 138 can be replaced by a three-way valve that enables a flow of the refrigerant to the evaporator 131 only, to the heat exchanger 135 only or to both the evaporator 131 and to the heat exchanger 135. It is however, in particular if there is always a requirement to cool the passenger compartment 7, also possible only to provide the valve 137 that controls the flow of the refrigerant to the heat exchanger 135 when there is also a requirement to cool the traction battery 11. The valves 137, 138 or the alternatively possible three-way valve is again controlled by the control device 14 by means of electrical control lines.
(20) The different switching states of the valves 137, 138 controlled by the control device 14 depend upon the respective cooling required by the passenger compartment 7 of the car and the traction battery 110. For example, when travelling on an electrified section of a route during which the multiple-unit train 1 is, for example, supplied with electrical energy via for example an overhead line and the traction battery 110 is neither charged nor discharged, as a rule the traction battery 11 does not need to be cooled. In such a situation, the control device 14 closes the valve 137 arranged upstream of the heat exchanger 135 so that the air-conditioning system 13 serves in a known manner exclusively to cool the passenger compartment 7 as required. If there is also no requirement to cool the passenger compartment in such a situation, for example because the temperature of the passenger compartment 7 is within the range of or below the target temperature, the control device 14 can also switch off the operation of the compressor 132 and thus terminate the refrigerant flow in the refrigerant circuit 130.
(21) On the other hand, when the multiple-unit train 1 is operated on a non-electrified section of a route where electrical energy for propelling the multiple-unit train 1 is taken from the traction battery 110, the discharging process can result in the battery cells being heated to above a prespecified temperature threshold necessitating cooling of the traction battery. Such heating of the battery cells can, for example, also occur during a charging process of the traction battery 11 or if the ambient temperature is close to the temperature threshold. The heating of battery cells or cell modules can, for example, be detected by the temperature sensors 113 disclosed in
(22) The components compressor 132, condenser 133, expansion device 134 and possibly the tubes, lines or hoses connecting these components as well as further components of the air-conditioning system 13 that are not described above must be adapted to the increased requirement for cooling capacity caused by the additional cooling of the traction battery 11 compared to the known exclusive use for cooling the passenger compartment 7 of a car. In principle, for this, the components of the air-conditioning system are dimensioned in accordance with the total maximum cooling capacity required for the passenger compartment 7 and the traction battery 110. However, the comparatively high thermal time constant of the passenger compartment, this means that the temperature of the passenger compartment only changes comparatively slowly, can advantageously be used to reduce the cooling capacity for the passenger compartment to in particular zero, for example during the period of a charging process of the traction battery 110 or a limited part of this period, so that a higher cooling capacity is available for the traction battery. Hence, taking into account such a control option, the maximum cooling capacity of the air-conditioning system 13 can be selected lower than the total maximum required cooling capacity for the passenger compartment 7 and traction battery 110 and the cited components dimensioned accordingly.
(23) In the case of the redundant embodiment of the air-conditioning system 13 as described above, the supply of cooling capacity to the energy storage device 11 can be more flexible. A redundant configuration of this kind is depicted schematically in
(24) When the coolant circuits 139.1, 139.2 are combined, preferably valves should be arranged in all coolant inflow points and outflow points of the cooling device 111. For this, a one-way valve corresponding to the one-way valves 137, 138 described with respect to
(25) Suitable actuation of the valves 113 and the coolant pumps 136.1, 136.2 via electrical control lines enables the control device 14 to control the coolant flow through the cooling device 111 of the energy storage device 11 as required. For example, if only a moderate cooling capacity is required, it is possible, for example, for only one of the two coolant circuits to be activated. If, for example, this is the lower coolant circuit 139.2 supplied by the lower air-conditioning system 13.2 via the heat exchanger 135.2, the control device 14 actuates the coolant pump 136.2 and the three-way valves 113 such that coolant can circulate in the lower coolant circuit 139.2 through the heat exchanger 135.2 and the cooling device 111, while no coolant circulates in the upper coolant circuit 139.1 supplied by the upper air-conditioning system 13.1 via the heat exchanger 135.1. In particular, if also only a moderate cooling capacity is required for the passenger compartment, the sole operation of the lower air-conditioning system 13.2 may be sufficient to cool both the passenger compartment 7 and the traction battery 11.
(26) On the other hand, if a high cooling capacity is required for both the passenger compartment and the traction battery, such as may be the case, for example, during a charging process of the traction battery accompanied by a high ambient temperature, both air-conditioning systems 13.1, 13.2 are operated in order to cover the required cooling capacity. In this case, the control device 14 actuates the coolant pumps 136.1, 136.2 of both the lower and the upper coolant circuit 139.1 and the three-way valves 113 such that coolant from both coolant circuits 139.1, 139.2 circulates through the cooling device 111 of the energy storage device 11. Moreover, the actuation of the respective compressor and the respective one-way valves of the two air-conditioning systems 13.1, 13.2 as described above with respect to
(27) In this situation, the actuation of the air-conditioning systems 13.1, 13.2 and the valves 113 in the traction battery 11 by the control device 14 can in particular take place such that the cooling capacity required for the traction battery 11 is exclusively or at least predominantly covered by one of the two air-conditioning systems 13.1, 13.2 while the cooling capacity required for the passenger compartment is exclusively or at least predominantly covered by the other one of the two air-conditioning systems 13.1, 13.2. However, alternatively, both air-conditioning systems 13.1, 13.2 can provide cooling capacity for both the traction battery 11 and the passenger compartment in the same way.
(28) The actuation of the described components of the air-conditioning systems 13.1, 13.2 and the energy storage device 11 is performed with the aim of maximizing operational efficiency. In particular, full-load operation or almost full-load operation of one of the air-conditioning systems is more efficient than a respective partial-load operation of both air-conditioning systems. At the same time, low wear and a long service life of the individual components should be taken into account on the actuation.
(29)
(30) The method starts in step 201, for example with the commissioning of the multiple-unit train before the start of the journey as a result of which the electrical auxiliaries of the multiple-unit train, in particular the air-conditioning systems and one or more associated controls, are also commissioned. In a first method step 202, the control device detects a current actual temperature of the battery cells or cell modules of the traction battery, for example by means of the temperature sensors disclosed in
(31) In a subsequent second method step 203, the control device compares the detected actual temperature with a prespecified target temperature or a prespecified target temperature range. If the actual temperature is within the target temperature range (branch yes), the detection of the actual temperature of the traction battery is continued. However, if the actual temperature is above the target temperature or outside the target temperature range (branch no), the method is continued in a subsequent third method step 204.
(32) In the third method step 204, the control device ascertains the required cooling capacity for cooling the traction battery based on the determined difference between the detected actual temperature and the target temperature or the target temperature range. In dependence on this determined cooling capacity requirement, in a subsequent fourth method step 205, the control device actuates pumps, valves and, if necessary, further components of the air-conditioning or air-conditioning systems and the energy storage device in order to provide a cooling capacity for the traction battery in accordance with the ascertained requirement.
(33) Herein, the described control is continued until the actual temperature again corresponds to the target temperature or is again within the target temperature range.
(34) The depicted and above-described method steps are not comprehensive, further or modified method steps can also be executed in the control device. For example, a further step can be provided between the steps 204 and 205 in which a check is performed to determine whether at least one of the air-conditioning systems or which of the air-conditioning systems are already in operation and the cooling capacity they are currently generating. On the basis of this information, the control device can calculate whether the cooling capacity required to cool the traction battery can be provided by an air-conditioning unit that is already in operation or whether it is necessary to add a further air-conditioning system. As described above, the control device can distribute the load between the cooling of the passenger compartment and the traction battery and, where present, between the plurality of air-conditioning systems. Herein, this load distribution should have the aim of maximizing the operational efficiency of the air-conditioning system or air-conditioning systems. The first method step 201 can, for example, also include detection of an expected temperature rise in the battery cells, for example due to the onset of a charging process. This can, for example, lead to a direct transition to the third method step 204 in which the expected cooling capacity requirement is ascertained.