Mechanism for articulating convertible furniture
11903488 ยท 2024-02-20
Assignee
Inventors
- Anders Larsen (Coppell, TX, US)
- Stephen Stockton (Coppell, TX, US)
- Douglas L. Gasal (Dallas, TX, US)
- Kevin Nguyen (Carrollton, TX, US)
Cpc classification
A47C17/23
HUMAN NECESSITIES
International classification
Abstract
Convertible furniture includes a first arm, a first seat, and a base. The first seat is adjacent the first arm and includes a head panel, a mid-panel, and a foot panel. The first seat has a seat configuration in which the head panel is in a vertical orientation. The first seat has a bed configuration in which the head panel, the mid-panel, and the foot panel are each in a horizontal orientation with a top surface of each cooperating to form a flat surface. The base has a side rail that is secured to the first arm and a center support parallel to and spaced apart from the first arm. The head panel of the first seat at least partially supported by the side rail and the center support in the deployed position thereof when the first seat is in the bed configuration.
Claims
1. Convertible furniture comprising; a first arm; a first seat adjacent the first arm comprising a head panel, a mid-panel, and a foot panel, the first seat having a seat configuration in which the head panel is in a vertical orientation and the mid-panel and the foot panel are each in a horizontal orientation with the mid-panel inverted below the foot panel, the first seat having a bed configuration in which the head panel, the mid-panel, and the foot panel are each in a horizontal orientation with a top surface of each cooperating to form a flat surface; and a base having a first side rail that is secured to the first arm, a second side rail, and a center support parallel to and disposed between the first side rail and the second side rail, the head panel of the first seat at least partially supported by the first side rail and the center support in a deployed position thereof when the first seat is in the bed configuration.
2. The convertible furniture according to claim 1, wherein the head panel of the first seat includes an arm tab that extends from the head panel towards the first arm, the arm tab resting on the first side rail when the head panel is in the deployed position.
3. The convertible furniture according to claim 2, wherein only the arm tab of the head panel rests on the first side rail when the head panel of the first seat when the head panel is in the deployed position.
4. The convertible furniture according to claim 1, wherein the head panel of the first seat includes a center tab that extends from the head panel away from the first arm, the center tab resting on the center support when the head panel of the first seat is in the deployed position.
5. The convertible furniture according to claim 4, wherein only the center tab of the head panel rests on the center support when the head panel is in the deployed position.
6. The convertible furniture according to claim 5, further comprising: a second arm; and a second seat between the first seat and the second arm comprising a head panel, a mid-panel, and a foot panel, the second seat having a seat configuration in which the head panel is in a vertical orientation and the mid-panel and the foot panel are each in a horizontal orientation with the mid-panel inverted below the foot panel, the second seat having a bed configuration in which the head panel, the mid-panel, and the foot panel are each in a horizontal orientation with a top surface of each cooperating to form a flat surface, the head panel of the second seat includes a center tab that extends from the head panel of the second seat towards the first arm, the center tab of the head panel of the second seat resting on the center support when the head panel of the second seat is in the deployed position, the center tab of the second seat offset from the center tab of the head panel of the first seat along the center support.
7. The convertible furniture according to claim 6, wherein in the deployed position, only the center tab of the head panel of the second seat rests on the center support in the deployed position.
8. The convertible furniture according to claim 1, further comprising a gap closing mechanism including a first dome secured to the first arm, the mid-panel of the first seat engaged with the first dome in the bed configuration of the first seat to urge the mid-panel of the first seat away from the first arm.
9. The convertible furniture according to claim 8, wherein the gap closing mechanism includes a contact surface on the bottom of the mid-panel.
10. The convertible furniture according to claim 1, further comprising a pivot bar that extends between the first arm and the center support, the mid-panel of the first seat rotatably secured to the pivot bar, the mid-panel rotating about the pivot bar between a stored position when the first seat is in the seat configuration and a deployed position when the first seat is in the bed configuration.
11. The convertible furniture according to claim 10, further comprising a first biasing mechanism configured to urge the mid-panel of the first seat from the stored positioned thereof to the deployed position thereof.
12. The convertible furniture according to claim 11, wherein the first biasing mechanism provides less force than required to rotate the mid-panel of the first seat from the stored position to the deployed position.
13. The convertible furniture according to claim 11, wherein the first biasing mechanism ceases to urge the mid-panel of the first seat from the stored position towards the deployed position after the mid-panel of the first seat has rotated 90 degrees about the pivot bar.
14. The convertible furniture according to claim 11, wherein the first biasing mechanism includes a torsion spring having a body disposed about the pivot bar, a first leg fixed relative to the first arm, and a second leg that is engaged with the mid-panel.
15. Convertible furniture comprising: a base having a side rail, a back rail, and a center support, the side rail and the center support parallel to one another and perpendicular to the back rail; and a head panel having a stored position in which the head panel is substantially vertical in orientation and a deployed position in which the head panel is horizontal in orientation, the head panel supported by the side rail and the center support in the deployed position thereof, the head panel including a first tab and a second tab that extend laterally from sides of the head panel, the first tab resting on the side rail and the second tab resting on the center support in the deployed position.
16. The convertible furniture according to claim 15, wherein the head panel is substantially rectangular in shape.
17. The convertible furniture according to claim 16, wherein only the first tab of the head panel rests on the side rail when the head panel is in the deployed position and only the second tab rests on the center support when the head panel is in the deployed position.
18. The convertible furniture according to claim 15, further comprising a backrest adjacent the back rail, the backrest defining a cavity that receives the head panel in the stored position thereof.
19. Convertible furniture comprising; a first arm; a second arm; a first seat adjacent the first arm comprising a first head panel, a first mid-panel, and a first foot panel, the first seat having a seat configuration in which the first head panel is in a vertical orientation, the first seat having a bed configuration in which the first head panel, the first mid-panel, and the first foot panel are each in a horizontal orientation with a top surface of each cooperating to form a flat surface, the first head panel of the first seat having a first center tab that extends from a side of the first head panel towards the second arm; a second seat between the first seat and the second arm comprising a second head panel, a second mid-panel, and a second foot panel, the second seat having a seat configuration in which the head panel is in a vertical orientation, the second seat having a bed configuration in which the second head panel, the second mid-panel, and the second foot panel are each in a horizontal orientation with a top surface of each cooperating to form a flat surface, the second head panel of the second seat having a second center tab that extends from a side of the second head panel towards the first arm; and a base having a center support disposed between the first arm and the second arm, the first center tab resting on the center support in the horizontal orientation of the first head panel, the second center tab resting on the center support in the horizontal orientation of the second head panel, the first center tab offset from the second center tab along the center support.
20. The convertible furniture according to claim 19, wherein the first head panel includes a first arm tab that extends from the first head panel towards the first arm, the second head panel including a second arm tab that extends from the second head panel towards the second arm, the base including a first side rail attached to the first arm and a second side rail attached to the second arm, the first arm tab resting on the first side rail to support the first head panel in a horizontal orientation thereof, the second arm tab of the second head panel resting on the second side rail to support the second head panel in the horizontal orientation thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various aspects of the present disclosure are described hereinbelow with reference to the drawings, which are not necessarily drawn to scale, which are incorporated in and constitute a part of this specification, wherein:
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DETAILED DESCRIPTION
(16) The present disclosure will now be described more fully hereinafter with reference to example embodiments thereof with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. These example embodiments are described so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Features from one embodiment or aspect can be combined with features from any other embodiment or aspect in any appropriate combination. For example, any individual or collective features of method aspects or embodiments can be applied to apparatus, product, or component aspects or embodiments and vice versa. The disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. As used in the specification and the appended claims, the singular forms a, an, the, and the like include plural referents unless the context clearly dictates otherwise. In addition, while reference may be made herein to quantitative measures, values, geometric relationships or the like, unless otherwise stated, any one or more if not all of these may be absolute or approximate to account for acceptable variations that may occur, such as those due to manufacturing or engineering tolerances or the like.
(17) As used herein, the term convertible furniture refers to a seat having a first or seat configuration and a second or bed configuration. Convertible furniture as used herein may refer to a single seat or multi-seat unit. For example, convertible furniture may have a single seat, two seats, three seats, or more than three seats. Each seat of the convertible furniture may be independently articulatable between the seat configuration and the bed configuration. In some embodiments, one or more of the seats of the convertible furniture may articulate in concert with one another between the seat configuration and the bed configuration.
(18) Referring now to
(19) With additional reference to
(20) The mid-panel 130 is in a deployed position between the head panel 120 and the foot panel 140 in the bed configuration as shown in
(21) Referring now to
(22) With particular reference to
(23) Referring now to
(24) With particular reference to
(25) As the mid-panel 230 is rotated or deployed from the seat configuration to the bed configuration, the mid-panel 230 rotates about the pivot bar 254 such that a contact portion 232 of the mid-panel 230 contacts the dome 264 to urge the mid-panel 230 away from the arm 16 and towards the mid-panel 130 of the first seat 100 as shown in
(26) The dome 264 may be secured to the arm 16 by a fastener 265 that extends through the dome 264 to fix the dome 264 to the arm 16. The fastener 265 may fix the dome 264 to the arm 16 or may allow the dome 264 to rotate about the fastener 264 as the mid-panel 230 contacts the dome 264. The dome 264 may extend from the arm 16 in a range of 0.125 inches to 1.5 inches, e.g., 0.375, 0.5, 0.75, 1, or 1.25 inches. In some embodiments where one of the seats 100, 200 is not adjacent an arm, e.g., arm 16, the dome 264 may be secured to a center support of the base 12 to urge the respective seat 100, 200 towards the other seat 100, 200.
(27) With reference to
(28) In the horizontal orientation, the head panel 120 is supported by the hinge on the rear edge 129, by the arm tab 122, by the center tab 124, and by the front edge 128. Supporting the head panel 120 by the arm tab 122 and the center tab 124 may prevent the weight on the front edge 128 of the head panel 120 from rotating the mid-panel 130 towards the stored position. Specifically, without the arm tab 122 and the center tab 124 supporting the head panel 120 as detailed below, it may be possible for the head panel 120 to urge the mid-panel 130 towards the stored position which may be disconcerting to a person sitting on the convertible furniture in the bed configuration.
(29) The arm tab 122 of the head panel 120 extends from the head panel 120 towards the arm 16 as shown in
(30) The inside edge of the head panel 120 which is opposite the arm 16 includes the center tab 124 and may include a center recess (not shown). The center tab 124 is offset from the center recess. The center tab 124 extends from the head panel 120 and supports the head panel 120 on a center support 15 of the base 12 when the head panel 120 is in the deployed position. The center recess is sized and dimensioned to accommodate a center tab 226 of the adjacent head panel 220. In embodiments, in the horizontal position, only the center tab 124 of the head panel 120 rest on the center support 15 to support the head panel 120. In some embodiments, no other portion of the head panel 120 contacts or rests on the center support 15 other than the center tab 124 in the horizontal position.
(31) The front edge 128 of the head panel 120 is supported by a head panel support 138 that is secured to mid-panel 130. The head panel support 138 extends rearward from the mid-panel 130 when the mid-panel 130 is in the deployed position as shown in
(32) Referring now to
(33) As shown, the biasing mechanism 180 may assist in deployment of the mid-panel 130 from the stored position to the deployed position. The biasing mechanism 180 may urge the mid-panel 130 from its stored position towards its deployed position. The biasing mechanism 180 may provide a force that aids in the rotation of the mid-panel 130 about the pivot bar 154 such that the mid-panel 130 is urged towards the deployed position. In embodiments, the biasing mechanism 180 may provide a force for only part of the deployment of the mid-panel 130. For example, the biasing mechanism 180 may provide a force to urge the mid-panel 130 towards the deployed position until the mid-panel 130 is at or beyond an over center position for the respective seat 100, 200 by being rotated in a range of 300 to 1350 about the pivot bar 154 from the stored position, e.g., until the mid-panel is rotated 45-90. Once the mid-panel 130 is rotated beyond the over center position of the respective seat 100, 200, gravity may assist in further rotation of the mid-panel 130 its deployed position.
(34) In certain embodiments, the biasing mechanism 180 may slow rotation of the mid-panel 130 towards the stored position thereof to assist with a slow close. For example, once the mid-panel 130 reaches an over center position, the biasing mechanism 180 may slow the rotation of the mid-panel 130 towards the stored position by urging the mid-panel 130 towards the deployed position thereof. While the biasing mechanism 180 urges the mid-panel 130 towards the deployed position, the force provided by the biasing mechanism 180 may be insufficient to overcome the effects of gravity but enough to slow rotation of the mid-panel 130 such that rotation of the mid-panel 130 towards the stored position is slowed but not prevented. The biasing mechanism 180 may slow the rotation of the mid-panel 130 once the mid-panel reaches a range of 45 to 135 of rotation from the stored position.
(35) Urging the mid-panel 130 towards the deployed position thereof may aid in the deployment of the mid-panel 130 and the foot panel 140 from the stored position to the deployed position thereof. Aiding the deployment of the mid-panel 130 and the foot panel 140 may reduce a force required to deploy the mid-panel 130 and the foot panel 140. Reducing the force required to deploy the mid-panel 130 may allow for single hand deployment of the foot panel 140 and the mid-panel 130. Slowing rotation of the mid-panel 130 towards the stored position may increase control of the mid-panel 130 and the foot panel 140 as the mid-panel 130 and the foot panel 140 are moved towards the stored position thereof.
(36) With reference now to
(37) With particular reference to
(38) Referring now to
(39) With particular reference to
(40) While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Any combination of the above embodiments is also envisioned and is within the scope of the appended claims. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope of the claims appended hereto.