VEHICLE BODY STRUCTURE
20230219628 · 2023-07-13
Assignee
Inventors
- Deok Hwa Hong (Suwon-si, KR)
- Hee Seouk Chung (Hwaseong-si, KR)
- Hyun Sik Kim (Seoul, KR)
- Byeong Cheon Lee (Seoul, KR)
Cpc classification
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
B62D27/023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D25/04
PERFORMING OPERATIONS; TRANSPORTING
B62D25/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle body structure includes: a front pillar joined to a dash panel; a front side member extending from the dash panel toward the front of a vehicle; a side sill connected to a bottom end of the front pillar; a rear lower member connecting a rear portion of the front side member and a front portion of the side sill; and a connection member connecting at least two of the front pillar, the side sill, and the rear lower member. The connection member is integrally connected to the front pillar, the side sill, or the rear lower member to form a unitary one piece structure therewith.
Claims
1. A vehicle body structure comprising: a front pillar joined to a dash panel; a front side member extending from the dash panel toward the front of a vehicle; a side sill connected to a bottom end of the front pillar; a rear lower member connecting a rear portion of the front side member and a front portion of the side sill; and a connection member connecting at least two of the front pillar, the side sill, and the rear lower member.
2. The vehicle body structure according to claim 1, wherein the connection member is integrally connected to the front pillar so that the connection member and the front pillar form a unitary one-piece structure.
3. The vehicle body structure according to claim 2, wherein the connection member includes an extension wall extending vertically from the bottom end of the front pillar and a mounting wall extending horizontally from a bottom end of the extension wall, the mounting wall is parallel to the mounting surface of the side sill, and the mounting wall is joined to the mounting surface of the side sill.
4. The vehicle body structure according to claim 3, wherein the mounting surface of the front pillar is joined to the mounting surface of the rear lower member.
5. The vehicle body structure according to claim 1, wherein the connection member is integrally connected to the side sill so that the connection member and the side sill form a unitary one-piece structure.
6. The vehicle body structure according to claim 5, wherein the connection member is a mounting wall extending vertically from a top end of the side sill, the connection member is parallel to the mounting surface of the front pillar and the mounting surface of the rear lower member, and the connection member is joined to the mounting surface of the front pillar and the mounting surface of the rear lower member.
7. The vehicle body structure according to claim 1, wherein the connection member is integrally connected to the rear lower member so that the connection member and the rear lower member form a unitary one-piece structure.
8. The vehicle body structure according to claim 7, wherein the connection member is a mounting wall extending from the rear lower member toward the side sill, the connection member is parallel to a top surface of the side sill, and the connection member is joined to the top surface of the side sill.
9. The vehicle body structure according to claim 8, wherein the mounting surface of the front pillar is joined to the mounting surface of the rear lower member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The above and other objects, features, and advantages of the present disclosure should be more apparent from the following detailed description taken in conjunction with the accompanying drawings:
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION
[0042] Hereinafter, embodiments of the present disclosure are described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used throughout to designate the same or equivalent elements. In addition, a detailed description of well-known techniques associated with the present disclosure will has been omitted in order not to unnecessarily obscure the gist of the present disclosure.
[0043] Terms such as first, second, A, B, (a), and (b) may be used to describe the elements in embodiments of the present disclosure. These terms are only used to distinguish one element from another element, and the intrinsic features, sequence or order, and the like of the corresponding elements are not limited by the terms. Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meanings as those generally understood by those having ordinary skill in the field of art to which the present disclosure belongs. Such terms as those defined in a generally used dictionary are to be interpreted as having meanings consistent with the contextual meanings in the relevant field of art. Such terms are not to be interpreted as having ideal or excessively formal meanings unless clearly defined as having such in the present application.
[0044] Referring to
[0045] A front compartment and a passenger compartment may be divided by the dash panel 2. The front compartment may contain a power train including an electric motor or an internal combustion engine. A dash crossmember 2a may be attached to the front of the dash panel 2.
[0046] The pair of front side members 3 may be spaced apart from each other in a transverse direction of the vehicle, and each front side member 3 may extend in a longitudinal direction of the vehicle. Each front side member 3 may have a front portion and a rear portion. A bumper (not shown) may be connected between the front portions of the pair of front side members 3. The rear portion of each front side member 3 may be connected to a front portion of each side sill 12 through a rear lower member 13.
[0047] The pair of front pillars 11 may be joined to both side edges of the dash panel 2, respectively. Each front pillar 11 may be connected to the rear lower member 13 and the front portion of the side sill 12. The front pillar 11 may be a front pillar inner panel disposed in a side structure of the vehicle body toward the interior of the vehicle.
[0048] The front pillar 11 may have an inboard side surface facing the interior of the vehicle and an outboard side surface facing the exterior of the vehicle. According to an embodiment, the front pillar 11 may be any one of a steel pressed component, an aluminum pressed component, an aluminum die-cast component, or an aluminum low-pressure cast component.
[0049] The pair of side sills 12 may be joined to both side edges of a floor 5, respectively. Each side sill 12 may extend in the longitudinal direction of the vehicle. A plurality of seat crossmembers 5a may be mounted on the floor 5, and an intermediate member 6 may be mounted on a rear edge of the floor 5. Referring to
[0050] Referring to
[0051] The pair of rear lower members 13 may be symmetrically disposed on both sides of the dash panel 2. Each rear lower member 13 may connect the rear portion of each front side member 3 and the front portion of the corresponding side sill 12. According to an embodiment, the rear lower member 13 may be any one of an aluminum die-cast component or an aluminum low-pressure cast component.
[0052] Each rear lower member 13 may include a main body 20, a front-side connection portion 21 disposed on the front of the main body 20, and a rear-side connection portion 22 disposed on the rear of the main body 20.
[0053] The main body 20 may be bent from a longitudinal axis of the front side member 3 toward a longitudinal axis of the side sill 12. Referring to
[0054] The front-side connection portion 21 may extend from the main body 20 toward the front of the vehicle. The front-side connection portion 21 may be aligned with the front side member 3 along the longitudinal direction of the vehicle. The front-side connection portion 21 may be connected to the rear portion of the front side member 3 by using fasteners, welding, and/or the like. Referring to
[0055] The rear-side connection portion 22 may extend from the main body 20 toward the rear of the vehicle. The rear-side connection portion 22 may be aligned with the side sill 12 along the longitudinal direction of the vehicle. The rear-side connection portion 22 may be connected to the front portion of the side sill 12 by using fasteners, welding, and/or the like. Referring to
[0056] Referring to
[0057] A pair of fender apron members 4 may extend from the pair of front pillars 11 toward the front of the vehicle, respectively. Each fender apron member 4 may extend from each front pillar 11 toward the corresponding front side member 3. A rear portion of the fender apron member 4 may be connected to the front pillar 11, and a front portion of the fender apron member 4 may be connected to the front side member 3.
[0058] Referring to
[0059] Referring to
[0060] Referring to
[0061] Referring to
[0062] Each connection member 30 may include the first mounting wall 31 joined to the mounting surface 61 of the front pillar 11 and the mounting surface 63 of the rear lower member 13, and the second mounting wall 32 joined to the top wall 12a of the side sill 12. According to an embodiment, the connection member 30 may be any one of a steel pressed component, an aluminum pressed component, an aluminum extruded component, an aluminum die-cast component, or an aluminum low-pressure cast component.
[0063] The first mounting wall 31 may be parallel to the mounting surface 61 of the front pillar 11 and the mounting surface 63 of the rear lower member 13. As the first mounting wall 31 is interposed between the mounting surface 61 of the front pillar 11 and the mounting surface 63 of the rear lower member 13, the first mounting wall 31 may tightly contact the mounting surface 61 of the front pillar 11 and the mounting surface 63 of the rear lower member 13. The first mounting wall 31 may be joined to the mounting surface 61 of the front pillar 11 and the mounting surface 63 of the rear lower member 13 using fasteners, welding, and/or the like.
[0064] A vertical length of the first mounting wall 31 may be greater than a vertical length of the vertical flange 20f of the rear lower member 13. A top end of the first mounting wall 31 may be located higher than a top end of the vertical flange 20f of the rear lower member 13. Referring to
[0065] For example, the first joint 51 may be any fastener or joint used for a one sided assembly, a two sided assembly, dissimilar joining, or welding. In other words, the first joint 51 may be any one of a one sided fastener, a two sided fastener, a dissimilar joint, or a welding joint. Specifically, the first joint 51 may be any fastener or joint used for friction element welding (FEW), RIVTAC, blind rivets, bolting, self-piercing rivets (SPR), resistance element welding (REW), clinching, or spot welding using steel or aluminum.
[0066] For example, the second joint 52 may be any one of a one sided fastener or a two sided fastener. Specifically, the second joint 52 may be any fastener or joint used for flow drill screw (FDS), RIVTAC, blind rivets, bolting, SPR, or REW.
[0067] The second mounting wall 32 may be parallel to the mounting surface 62 of the side sill 12. The second mounting wall 32 may be joined to the mounting surface 62 of the side sill 12 by using fasteners, welding, and/or the like. Referring to
[0068] For example, the third joint 53 may be any one of a one sided fastener or a two sided fastener. Specifically, the third joint 53 may be any fastener or joint used for FEW, RIVTAC, blind rivets, or bolting.
[0069] For example, the fourth joint 54 may be any one of a one sided fastener or a two sided fastener. Specifically, the fourth joint 54 may be any fastener or joint used for FDS, RIVTAC, blind rivets, or bolting.
[0070] Referring to
[0071] For example, the fifth joint 55 may be any one of a one sided fastener or a two sided fastener. Specifically, the fifth joint 55 may be any fastener or joint used for FEW, RIVTAC, blind rivets, or bolting.
[0072] For example, the sixth joint 56 may be any one of a one sided fastener or a two sided fastener. Specifically, the sixth joint 56 may be any fastener or joint used for FDS, RIVTAC, blind rivets, or bolting.
[0073] For example, the seventh joint 57 may be any one of a one sided fastener, a two sided fastener, or a dissimilar joint. Specifically, the seventh joint 57 may be any fastener or joint used for FDS, RIVTAC, blind rivets, bolting, SPR, or clinching.
[0074]
[0075] According to an embodiment, the connection member 30 and the rear lower member 13 may be preassembled. Then the front pillar 11 and the side sill 12 may be assembled with the connection member 30 and the side sill 12 and the rear lower member 13 may be assembled.
[0076] According to another embodiment, the connection member 30 and the front pillar 11 may be preassembled. Then the rear lower member 13 and the side sill 12 may be assembled with the connection member 30 and the side sill 12 and the rear lower member 13 may be assembled.
[0077] According to another embodiment, the connection member 30 and the side sill 12 may be preassembled. Then the front pillar 11 and the rear lower member 13 may be assembled with the connection member 30 and the side sill 12 and the rear lower member 13 may be assembled.
[0078] When a frontal collision of the vehicle occurs, frontal impact loads L1 and L2 may be transferred to the front side member 3. As illustrated in
[0079] When a side collision of the vehicle occurs, side impact loads L3, L4, L5, and L6 may be transferred to the side sill 12. As illustrated in
[0080] The position of the connection member 30 may be varied as shown in table 1 below.
TABLE-US-00001 TABLE 1 Rear Lower Front Pillar 11 Side Sill 12 Member 13 Transverse Inboard Side Inboard Side direction of Surface Surface Vehicle Outboard Side Outboard Side Outboard Side Surface Surface Surface Longitudinal Front Surface Front Surface Direction of Rear Surface Vehicle Height Top Portion Top Portion Direction of Bottom Portion Bottom Portion Bottom Portion Vehicle
[0081] According to the embodiment illustrated in
[0082] According to another embodiment, an outboard side surface of the front pillar 11 facing the exterior of the vehicle may serve as the mounting surface 61, a top surface of the side sill 12 facing the top of the vehicle may serve as the mounting surface 62, and an outboard side surface of the rear lower member 13 facing the exterior of the vehicle may serve as the mounting surface 63. Thus, the connection member 30 may be joined to the outboard side surface of the front pillar 11, the top surface of the side sill 12, and the outboard side surface of the rear lower member 13.
[0083] According to another embodiment, a front surface of the front pillar 11 facing the front of the vehicle may serve as the mounting surface 61, a front surface of the side sill 12 facing the front of the vehicle may serve as the mounting surface 62, and an outboard side surface of the rear lower member 13 facing the exterior of the vehicle may serve as the mounting surface 63. Thus, the connection member 30 may be joined to the front surface of the front pillar 11, the front surface of the side sill 12, and the outboard side surface of the rear lower member 13.
[0084] According to another embodiment, an inboard side surface of the front pillar 11 facing the interior of the vehicle may serve as the mounting surface 61, an inboard side surface of the side sill 12 facing the interior of the vehicle may serve as the mounting surface 62, and an outboard side surface of the rear lower member 13 facing the exterior of the vehicle may serve as the mounting surface 63. Thus, the connection member 30 may be joined to the inboard side surface of the front pillar 11, the inboard side surface of the side sill 12, and the outboard side surface of the rear lower member 13.
[0085] According to another embodiment, an inboard side surface of the front pillar 11 facing the interior of the vehicle may serve as the mounting surface 61, an outboard side surface of the side sill 12 facing the exterior of the vehicle may serve as the mounting surface 62, and an outboard side surface of the rear lower member 13 facing the exterior of the vehicle may serve as the mounting surface 63. Thus, the connection member 30 may be joined to the inboard side surface of the front pillar 11, the outboard side surface of the side sill 12, and the outboard side surface of the rear lower member 13.
[0086] As described above, the position of the connection member 30 may be varied by 75 (5×5×3) combinations based on table 1.
[0087] Referring to
[0088] Referring to
[0089] Referring to
[0090] As set forth above, according to embodiments of the present disclosure, the front pillar, the side sill, and the rear lower member may be firmly connected by the connection member so that crashworthiness may be improved and impact energy may be uniformly distributed. Thus, in the event of a vehicle impact/collision, the front portion of the vehicle body including the front pillar may not be easily deformed, and the bottom end portion of the front pillar and the top end portion of the rear lower member may not be easily separated from each other.
[0091] Hereinabove, although the present disclosure has been described with reference to several embodiments and the accompanying drawings, the present disclosure is not limited thereto. The disclosed embodiments may be variously modified and altered by those having ordinary skill in the art to which the present disclosure pertains without departing from the spirit and scope of the present disclosure claimed in the following claims.