ARC WELDING TORCH

Abstract

In the case an arc welding torch device, having a consumable electrode. The electrode in the arc welding torch device is guided in an exchangeable wire core, the wire core being arranged at least in the region of the rear end of the arc welding torch device in a guide element surrounding the wire core and designed as an exchangeable wear part, and the guide element of the wire core being provided for the joint exchange of the wire core due to wear. It is proposed that a predetermined end position in the arc welding torch device is provided for the guide element with respect to its insertion direction into the arc welding torch device, and when the end position is attained by the guide element, a position signaling means is perceptible outside the arc welding torch device.

Claims

1. The invention relates to an arc welding torch device, having a consumable electrode, the electrode being provided with a direction of movement from a rear end of the arc welding torch device for feeding in the direction of a front end of the arc welding torch device, in the region of which the electrode is consumed during an arc welding process, the electrode in the arc welding torch device is guided in an exchangeable wire core, the wire core being arranged at least in the region of the rear end of the arc welding torch device arranged in a guide element which surrounds the wire core and is designed as an exchangeable wear part, the guide element of the wire core being provided for joint wear-related replacement of the wire core, wherein a predetermined end position is provided in the arc welding torch device for the guide element with regard to its direction of insertion into the arc welding torch device, and when the guide element reaches the end position, a position signaling means can be perceived outside of the arc welding torch device.

2. Arc welding torch device according to claim 1, wherein when the end position is reached by the guide element, a position indicating means arranged outside the arc welding torch device can be visually perceived.

3. Arc welding torch device according to claim 1, wherein the visual position indicating means is part of the guide element.

4. Arc welding torch device according to claim 1, wherein that the guide element is guided with one of its ends through an outer, end-side housing part of the arc welding torch device, in particular through an end cap, and protrudes outward from its housing from the outer housing part of the arc welding torch device.

5. Arc welding torch device according to claim 1, wherein the guide element is designed as a sleeve within relation to its longitudinal extent along its longitudinal axisdifferent outer diameters.

6. Arc welding torch device according to claim 5, wherein the guide element for the wire core has two sections of the outer jacket surface, each with a constant diameter, between which a section with a conical shape of the jacket surface is arranged.

7. Arc welding torch device according to claim 1, wherein the end of the guide element is only passed through the outer housing part, in particular through the end cap, and is arranged on the outer housing part without connection.

8. Arc welding torch device according to claim 1, wherein the guide element for the wire core is arranged with its larger outer diameter in a sleeve-shaped inlet body and without connection to the latter.

9. Arc welding torch device according to claim 1, wherein the sleeve-shaped inlet body is detachably fastened with its outer jacket surface to the housing of the arc welding torch device, in particular to the outer end-side housing part.

10. Arc welding torch device according to claim 1, wherein the outer end-side housing part is detachably arranged on the jacket tube of the arc welding torch device.

11. Arc welding torch device according to claim 1, wherein a sealing element is arranged between the outer end-side housing part and the guide element for the wire core.

12. Arc welding torch device according to claim 1, wherein a second seal is arranged between the sleeve-shaped inlet body and the housing of the arc welding torch device.

13. Exchangeable assembly for an arc welding torch device as well as a housing-side end cap of the arc welding torch device, the exchangeable assembly having a wire core provided for arrangement inside the arc welding torch device and a guide element arranged in the region of one end of the wire core and surrounding the latter, characterized by a component on which the guide element is formed and by a section with a smaller outer diameter, preferably a constant smaller diameter, an adjoining section with a conical outer section, and a section adjoining the conical section with a larger outer diameter.

14. Exchangeable assembly according to claim 13, wherein the component with the guide element is provided with an end portion of its outer surface which is matched to the through hole of the end cap in such a way that in the position of use of the guide element its end portion protrudes from the through hole of the end cap.

15. Exchangeable assembly according to claim 14, wherein the guide element rests in its position of use against an inner surface of the end cap or against an inner surface of another component of the housing of the arc welding torch device, whereby an insertion movement of the exchangeable assembly is limited, and here the end portion of the guide element protrudes from the end cap and thus from the arc welding torch.

16. Arc welding torch device with a consumable electrode, wherein the electrode is provided with a direction of movement from a rear end of the arc welding torch device for feeding in the direction of a front end of the arc welding torch device, in the region of which the electrode is consumed during an arc welding process, the electrode in the arc welding torch device is guided in an exchangeable wire core, the wire core being in turn arranged at least in the region of the rear end of the arc welding torch device in a guide element which surrounds the wire core and is designed as a replaceable wear part, the guide element of the wire core being provided for joint wear-related replacement of the wire core, characterized by a kink protection means for the welding wire protruding from the arc welding torch device and arranged between the outer end cap of the arc welding torch device and wire feeding means, in which kink protection means the welding wire is guided.

17. Arc welding torch device according to claim 16, wherein the kink protection means is detachably arranged in the arc welding torch device and a section of the kink protection means protrudes from a recess in the end cap of the arc welding torch device.

18. Arc welding torch device according to claim 16, wherein the kink protection means is sleeve-shaped and has a continuous recess for receiving the welding wire, and preferably in the wire-feed-side end a boundary wall of the continuous recess is provided with a bevel.

19. Arc welding torch device according to claim 16, wherein the kink protection means is formed in one piece with a receptacle for a wire core arranged within the arc welding torch device.

20. Arc welding torch device according to claim 16, wherein the kink protection means is arranged without connection on the arc welding torch device.

21. Arc welding torch device according to claim 16, wherein the kink protection means is arranged in a predetermined position in the arc welding torch device due to a positive-fitting arrangement of the kink protection means in the axial direction in the arc welding torch device.

22. Arc welding torch device having a consumable electrode, wherein the electrode is provided with a direction of movement from a rear end of the arc welding torch device for feeding in the direction of a front end of the arc welding torch device, in the region of which the electrode is consumed during an arc welding process, the electrode in the arc welding torch device is guided in an exchangeable wire core, the wire core being arranged at least in the region of the rear end of the arc welding torch device in a guide element surrounding the wire core and designed as an exchangeable wear part, the guide element of the wire core being provided for the joint exchange of the wire core due to wear, in particular according to claim 1, wherein the region of a wire-feed-side end of the arc welding torch device only the guide element designed in one piece is in contact with the wire core.

23. Arc welding torch device according to claim 1, wherein the guide element, at least one contact area of the guide element with the wire core, preferably the entire one-piece guide element, has an electrically non-conductive material.

24. Arc welding torch device according to claim 1, wherein several guide elements which can be inserted into the arc welding torch device alternately and in exchange for one another and which have different materials, in particular ceramic or plastic materials.

25. Arc welding torch device according to claim 1, which is provided for arrangement on a welding robot which has a robot arm on which a connection device is provided which is rotatable relative to the robot arm, comprising a fastening device for attaching the welding torch device to the welding robot, a receiving device for holding a welding torch and for transmitting driven rotary movements to the welding torch, an electrical connection for a welding current cable, by means of which a robot side of the welding torch device can be electrically connected to a welding current source, a current transmission device via which the welding current cable can be electrically connected to a welding torch side of the welding torch device, the current transmission device having a stator which is provided for a non-rotatable arrangement with respect to the robot arm, but which is relatively rotatable with respect to the connection device on the welding robot side, a passage of the stator through which at least one of the consumables required for the welding process can be passed in the direction of the receiving device, the receiving device and the fastening device are designed as a rotor, which can thereby be rotated relative to the stator, and the receiving device and/or the fastening device can be connected to the stator in an electrically conductive manner by means of an electrical contact device, wherein the attachment device of the rotor is designed to be attached to the connection device of the robot, and due to the attachment to the connection device of the robot, an axis of rotation of the rotor is at least substantially aligned with the axis of rotation of the connection device of the robot and the rotor is rotatable about the axis of rotation and about the stator.

26. Arc welding torch device according to claim 25, wherein a recess running along the axis of rotation of the rotor, which runs centrally with respect to the axis of rotation both through the fastening device and through the receiving device, both an inlet opening of the recess in the stator and an outlet opening of the recess in the rotor are being arranged centrally with respect to the axis of rotation.

Description

[0031] The invention is explained in more detail with reference to embodiments shown purely schematically in the figures, wherein:

[0032] FIG. 1 is a preferred embodiment of an arc welding torch device according to the invention, together with a wire feed device;

[0033] FIG. 2 is a sectional illustration of a rear end region of the arc welding torch device of FIG. 1;

[0034] FIG. 3 is an exploded view of the detail of FIG. 2;

[0035] FIG. 4 is a sectional view of a rear end region of a further embodiment of an arc welding torch device according to the invention;

[0036] FIG. 5 is an exploded view of the detail of FIG. 4;

[0037] FIG. 6 is a highly schematic illustration of an articulated arm robot used as a welding robot;

[0038] FIG. 7 is a highly schematic basic sectional illustration of an embodiment of a welding torch of an arc welding torch device;

[0039] FIG. 8 is a more detailed illustration of the welding torch device of FIG. 7;

[0040] FIG. 9 is a stator of the welding torch device of FIG. 8 together with a slide contact device, in a sectional view;

[0041] FIG. 10 is a side view of the assembly of FIG. 9;

[0042] FIG. 11 is an embodiment of a suitable articulated arm robot;

[0043] FIG. 12 is an enlarged detailed illustration according to line A of FIG. 11.

[0044] FIG. 13 is a cross-sectional view of the slide contact device of FIG. 10;

[0045] FIG. 1 shows a preferred embodiment of an arc welding torch device 1 according to the invention. The arc welding torch device 1 is intended for use in an automatic welding machine, such as a welding robot, which is not shown in detail. The arc welding torch device 1 is arranged on an end manipulator of the robot, not shown in detail, which can be moved in different spatial directions, preferably in all spatial directions on any desired feeding paths. The end manipulator can thereby carry the arc welding torch 1 along its feeding path, and the arc welding torch 1 can create welded seams on workpieces. The arc welding torch can in principle be designed in the same way as the arc welding torch disclosed and described in WO 2005/049259 A1, wherein differences with regard to the end region of the arc welding torch are seen in FIG. 1, and will be discussed below. Due to the not absolutely necessary, but particularly preferred embodiment of the arc welding torch 1, according to which it has an external stator part and an internal rotor part and the welding point is fed and supplied with welding media at least substantially along and coaxially with a longitudinal axis 3 of rotation of the arc welding torch device and the end manipulator, the welding torch can be continuously rotated, and twisting of a welding cable during rotational movements can be avoided. It is explicitly pointed out that the arc welding torch shown and discussed here is only given as an example of the invention and the invention can in principle also be used in connection with other types of arc welding torchesand in particular with arc welding torch devices having a specific structure which differs from the structure of the arc welding torch device discussed below.

[0046] The arc welding torch device 1 shown merely as an example for the invention is a welding torch 1 operating according to the gas-shielded metal arc welding method. In this case, a welding wire 7 which is consumed during the welding process is fed to the intended welding point, and is continuously advanced during a welding process as a result of the consumption of the welding wire 7. The welding wire 7 in this case is most commonly fed through the interior of the welding torch 1, primarily through a jacket tube 2, together with its wire core 8a and preferably an insulation surrounding the welding wire. In addition, a shielding gas is supplied to the welding point, most commonly also through the jacket tube 2. In this embodiment, the shielding gas is an inert gas; in other embodiments according to the invention, an active gasor a mixed form of bothcan also be supplied as the shielding gas. In the preferred embodiment, current is also supplied into the arc welding torch device 1 in the region of the rear end 6 of the arc welding torch device and passed through the arc welding torch device to the welding or process point, and is used at the welding point or in the region of the welding process end 5 of the arc welding torch device to ignite an arc and maintain it for the welding process. The arc welding torch device 1, when used, is therefore connected to or provided with a welding power source (not shown) and a wire feed means 12. In preferred embodiments, the welding wire, the shielding gas, and the current can be fed to the arc welding torch at its power connection point via a welding cable known per se, in particular a coaxial welding cable. At a gas connection point of the arc welding torch device 1, the shielding gas is introduced into a duct 9 of the welding torch 1 in its interior, to guide the shielding gas through the same from the connection point to the free end at the welding point. The current is likewise conducted from the welding cable through the welding torch 1 to the welding or process point. The current is also conducted inside the welding torch to the process point in such a way that an outer side of the arc welding torch device 1 is current-free.

[0047] The arc welding torch device 1 accordingly has a torch neck 4 which is connected to a cable-hose assembly 2. The cable-hose assembly 2 runs approximately from the rear end 6 of the arc welding torch device 1 to the welding torch at the front end 5 on the welding process end. In the region of the rear end 6, which is shown in FIG. 2, several exchangeable wear parts are arranged in the interior of the arc welding torch 1; these will be discussed in more detail below.

[0048] In FIG. 2, the rear end 6 of the arc welding torch device 1 which is remote from the welding process point and the associated open front end 5 of the arc welding torch device 1 is shown in a detailed view, together with two drive rollers 10, 11 of a wire feed device 12. In this illustration, the welding wire 7 is shown between the two drive rollers 10, 11 with their peripheral surfaces opposite each other. The drive rollers 10, 11 are located directly opposite the rear end 6 of the arc welding torch device 1 which is remote from the process point of the arc welding torch 1. This front end 6 of the approximately tubular jacket tube terminates with an end cap 14 which has a through-hole 16 (FIG. 3) along the central axis 3 of the housing 14, which is open towards the front outer end of the end cap 14. The end cap 14 is open towards the process end of the arc welding torch device, and from there is provided, in the direction of the open through-hole 16, with a stepped central recess 17. The latter initially has a constant, greater diameter 18, which merges into a constant diameter 19 of the recess which is smaller in comparison. This region in turn transitions into the through-hole 16. The inner peripheral surface of the smaller diameter portion 19 is provided with an internal thread 19a. Likewise, the inner circumferential surface of the region of the greater diameter 18 also has an internal thread 18a. The latter extends until shortly before the transition to the smaller diameter 19.

[0049] The outer/shell surface of the end cap 14 has a section 14a which widens conically from the end in the direction of the process point, and which merges into a section 14b of the shell surface with a constant diameter. With its end face 20 facing the process point, the end cap 14 abuts an outer shoulder 21 of the jacket tube 2 of the arc welding torch 1. The jacket tube 2 protrudes into the area of the greater inner diameter 18 of the end cap 14 until shortly before the transition to the smaller diameter 19. An inner diameter 23 of a through-recess of the jacket tube 2 in the region of its front end corresponds to the smaller diameter 19 of the recess 17 of the end cap 14, such that a sleeve-shaped inlet body 25 can be received by its outer shell surface in the jacket tube 2, at least substantially with a positive fit. To secure the position of the sleeve-shaped inlet body 25 in the axial direction, the through-recess 24 of the jacket tube 2 has a shoulder 26 with a smaller inner diameter, the shoulder being provided as a stop for the inlet body 25.

[0050] In the region of the jacket tube 2, a cut-in 28 or a radially circumferential groove is formed on the outer shell surface or on the outer shell surface of the sleeve-shaped inlet body 25, which is intended to receive a sealing element 29 or sealing means, such as an O-ring in particular. A section of the outer surface of the inlet body 25, which is located opposite the smaller diameter 19 of the recess of the end cap 14, is provided with an external thread 30, which can be screwed into the internal thread 19a of the cylindrical circumferential surface of the section of the recess 17 of the end cap 14 with the smaller diameter 19.

[0051] The sleeve-shaped inlet body 25 is formed with a through-recess 25a which is provided with a continuously constant inside diameter. Only in the region in which a guide element 32, preferably without a connection to the inlet body, is situated in the through-recess 25a of the inlet body 25, does the recess 25a have a cut-in 25b or groove for the arrangement of a sealing element 33 or sealing means, such as an O-ring in particular. The sealing element arranged in the groove 25b of the inlet body 25 thus has contact with the outer shell surface of the guide body 32.

[0052] The inlet body 25 has an outer shell surface with different sections which differ from each other primarily in the size of their outer diameter. In the embodiment shown, a first section of the outer shell surface close to the rear end of the arc welding torch has the external thread 30 with which the inlet body 25 is screwed into the internal thread 19a of the end cap 14, and thereby detachably connected to the end cap 14. Towards the process end 5 of the arc welding torch device 1, the external thread 30 is followed by a cut-in 35, which in turn is followed by a threadless section 36 of the outer shell surface, which has the same external diameter as the threaded section 30. The threadless section 36 has the circumferential groove 28 in which the further sealing element 29 can be receivedin the case of the embodiment shown, an O-ring.

[0053] In the direction of the process end 5, a further, final section 37 of the outer shell surface of the inlet body 25 then follows, which also has a constant but smaller outer diameter than the preceding section. The shoulder 38 formed by means of the change in diameter between the last section 37 of the outer jacket surface and the section 36 preceding it results in an insertion or rotation limitation for the jacket tube 2 on the inlet body.

[0054] The jacket tube 2 in turn has in the region of its front end, on its outer shell surface, an external thread 39, onto which the end cap 14 is screwed with its internal thread 18a. The screwing-in movement is limited by the end face 20 of the end cap 14 impacting the shoulder 21 of the jacket tube. Reaching this position can constitute a visual check that the end cap is correctly mounted and screwed.

[0055] In FIG. 3, the wire feed end or rear end 6 of the arc welding torch device 1 is shown in an exploded view and a situation which occurs when changing the wire core 8a. As can be seen here, the inlet body 25 is screwed into the end cap 14 during operation of the arc welding torch device 1. Likewise, all seals are inserted in their grooves and remain there even when the wire core is changed. In the illustration of FIG. 3, the jacket tube 2 is not shown; it is connected, unchanged, to the end cap 14 by the shared screw connection, and remains connected even during the change of the wire core 8a. In order to change the wire core 8a, the arc welding torch is first disassembled at the process end 5 so that the wire core 8a and the guide element 32 can be pulled out of the process end 5 together. In a current arc welding torch of the applicant, in which the invention described here is to be integrated in the future, the gas nozzle, a current contact tip, and optionally a tip adapter, by way of example, can be detached from the arc welding torch and removed from the welding wire. The wire core 8a can then be pulled out of the arc welding torch from the process end 5. The guide body 32 seated on the wire core 8a and connected to the latter by a press fit is pulled out of the arc welding torch device 1 together with the wire core. The guide element, which is seated in the recess of the end cap and the recess of the inlet body in this embodiment largely without connection to the two components, can thus be pulled out of the two components and out of the arc welding torch 1 together with the wire core 8a without additional effort, in particular without great effort. When this assembly is pulled out, only a comparatively low holding force acting on the shell surface of the guide element via an O-ring seal has to be overcome.

[0056] A new wire core 8a can then be arranged with one of its two ends on the welding wire 7 and inserted into and arranged in the guide body 32. The guide body 32 and the wire core 8a on the welding wire 7 can then be pushed together in a single operation into the welding torch and thus also into the arc welding torch device 1. This insertion movement in the direction of the end cap 14 is continued until the guide body 32 with its end 32a on the end cap, serving as a position indicator, is completely passed through the open through-recess 16 of the end cap 14, and the end 32a of the guide element 32 protrudes outwards out of the end cap 14. The visually recognizable end of the guide element 32, with one of its ends 32a arranged outside of the arc welding torch device 1, provides a means of checking, without additional technical outlay, whether the guide body 32 and the wire core 8a are arranged in their predetermined target positions inside the arc welding torch device 1. Since the guide body 32 is only sealed against leakage of the shielding gas flowing in the arc welding torch device in the intended positions thereof, the end 32a of the component of the guide body 32 that is visible outside the end cap 14 also provides a check to determine whether the newly inserted wire core 8a and its guide bodies 32 are arranged in such a way that the arc welding torch 1 is sealed against the escape of shielding gas from the end 6 of the arc welding torch 1 at the end cap.

[0057] The component of the guide body 32 comprises the cylindrical end region section 32a facing the wire feed device when in the position of use on the arc welding torch 1, which in this embodiment is elongated and has a constant outer diameter. The end region section 32a merges into a section 32b which enlarges conically towards the end 5 on the process side, which is adjoined by a cylindrical section 32c with a greater, preferably constant, outer diameter. In the embodiment in FIGS. 2 and 3, the section 32c has a shoulder with a slightly reduced outer diameter. When it is inserted into the arc welding torch device 1, the guide body 32 is inserted into the inlet body 25 with its end region 32a first. Since a front, outside diameter of section 32c in the insertion direction corresponds approximately to the inside diameter of the through-recess 25a of the inlet body 25, the guide body is guided within the inlet body during its feed movement. As a result, the end region section 32a is also aligned in the correct position and arranged concentrically around the longitudinal axis 3, and can be inserted into the through-recess 16 of the end cap 14. Since the end region section 32a has a constant outer diameter which is only slightly smaller than the diameter of the through-recess 16, the end region section 32a can be completely inserted into the through-recess, and part of the end region section 32a can be pushed out of the through-recess 16 of the end cap. This part of the end region section, which can be referred to as a position indicator means, is thus recognizable from the outside in its end position in the welding torch 1, and is located comparatively close to the point of engagement of the wire feed device at which the feed movement is applied to the welding wire 7. This position indictor means can be used for a signalization which is visually perceptible from the outside, showing that the guide body and the wire core 8a are correctly positioned in the interior of the arc welding torch.

[0058] The single-piece component of the guide body 32 is provided with a through-recess 34 which, in the region of the end region section 32a, has a preferably constant diameter which is only slightly greater than the diameter of the welding wire used in this case. In the region of the section 32c with the greater outer diameter, the through-recess 34 has a greater, but also constant diameter, such that the rearward end of the wire core 8a can be arranged in this region of the through-hole. The inside diameter of the recess 34 in this area corresponds approximately to the outside diameter of the wire core. With its front end, the wire core 8a abuts the shoulder 34a resulting from the change in diameter in the through-recess 34. The single-piece construction of the guide body 32 results in good guiding properties for the welding wire in the guide body 32, with at most a low risk that the welding wire 7 will get caught during its movement and thereby buckle.

[0059] Beveling the opening of the through-recess 34 in the region of the end face of the end region 32a of the guide body can contribute to preventing the welding wire 7 from getting caught on or in the guide body 25 during the feed movement, and to facilitating the insertion of a welding wire end into the guide body 25.

[0060] Different guide elements 32 with different diameters of the through-recess 34 can also be provided for different welding wires. Such a system can in particular have guide bodies which are identical in their geometrical outer shape, but which differ in terms of the diameter of their respective through-recesses 34, and optionally also in terms of the materials used for the guide elements, such that an adaptation to the given material of the welding wire can take place in an advantageous manner.

[0061] The end 32a, protruding from the end cap 14, of the component of the guide element 32 in which the welding wire 7 is guided also shortens the free and unguided length of the welding wire between the wire feed device and the arc welding torch device 1. Due to the smaller outer diameter of the end of the component of the guide element 32 compared to the front end of the end cap, the component of the guide element protruding from the arc welding torch device can be arranged closer to the contact point of the welding wire with the two feed rollers of the wire feed device. The welding wire is thus received earlier by the component of the guide element and guided by it, which reduces the risk of the welding wire kinking. The section of the component of the guide element with the smaller outer diameter, which is guided through the end cap 14 and protrudes from it, can be referred to as an anti-kink means.

[0062] The invention also has the advantage that, unlike in the past, the end cap 14 neither guides nor touches the welding wire 7 nor the wire core 8a, and thus the end cap 14, which is usually complex, is no longer a wear part.

[0063] In the illustrations of FIGS. 4 and 5, a further preferred embodiment of the invention is shown. This is largely identical to the preferred embodiment of FIG. 1 to 3, which is why only the differences will be discussed below in order to avoid repetitions. The above description of FIG. 1 to 3 is therefore also incorporated by reference for the embodiment in FIGS. 4 and 5.

[0064] The main difference to the embodiment of an arc welding torch device according to FIG. 1-3 is that the guide element 32 has (only) one section 32c with a greater diameter, which has a continuous, constant diameter after its conical section 32b in the direction of the process end of the welding torch. In this preferred embodiment, there is no increase in diameter on the outer jacket surface of the guide element following the conical sectionand viewed in the direction of the process-side endwhich could be used for a form-fitting and/or force-fitting holding of the guide element. In addition, in this preferred embodiment, no sealing element, such as the sealing element 33 of the other embodiment of FIGS. 2 and 3, rests against the outer circumference of the section 32c with a constant diameter. As such, there is also no sealing element between the inlet body 25 and the guide element 32 which could exert a holding force on the guide element 32 on the guide element 32. This has an advantage especially for changing the wire core 8a, since due to the lack of holding force on the guide element 32, the wire core and the guide element can be removed more easilythat is, with less effortfrom the arc welding torch device towards the process end. However, since the arc welding torch devices according to the invention have signaling means with which the correct position can be checked by means of the signaling means, preferably during the entire use of the arc welding torch having a certain wire core, additional holding forces are also not absolutely necessary.

[0065] FIG. 6-13 show, among other things, a type of articulated arm robot 101 which is already used in many ways. The articulated arm robot 101 is designed as a so-called hollow shaft robot, which is particularly suitable in connection with the invention. Such suitable robots can be, for example, the robots of the AR or MA series, which are produced by the company Yaskawa Europe GmbH, 65760 Eschborn. The robot has a frame part 102 and an arm 103 which is arranged thereon and which is provided with a plurality of joints 104. The free end 105 of the arm of the articulated arm robot 101 is thus able to travel along any three-dimensional movement paths.

[0066] At the free end 105 of the arm 103, the robot is provided with a connecting flange 106 of a connection device which is provided for receiving a welding torch 107 (FIG. 6) of the arc welding torch device. The connecting flange 106 can execute a motor-driven rotational movement about an axis of rotation 108 and relative to the last link of the arm 103. In FIG. 6, a spacer block is drawn in front of the welding torch, which serves as an extension of the connecting flange 106 of the robot and can be provided as a non-required option.

[0067] The arc welding torch 107 shown in more detail in FIG. 7 to 10 has a fastening device 109 and a receiving device 110 (FIG. 7). The fastening device 109 is provided to connect the welding torch 107 to the connecting flange 106 of the robot arm 103 in a detachable, but non-rotatable manner. In contrast, the receiving device 110, together with a contact device, serves to receive a welding torch neck 111 of the welding torch 107 and to transmit the welding current to the welding torch neck 111. This transmission is explained in more detail below. Since the receiving device 110 can be connected non-rotatably to the connecting flange 106 of the robot, which executes rotational movements, via the fastening device 109, in a manner which will be explained in more detail below, the receiving device 110 and the fastening device 109 are also jointly referred to as part of a rotor which, by means of driven movements of the connecting flange about the axis of rotation 108, can perform such rotational movements. For this purpose, the rotor is non-rotatably connected to the connecting flange, and in particular is detachably connected.

[0068] The rotor can be rotated about the axis 108 relative to the last link of the robot arm 103 to which the connecting flange 106 is attached. The robot shown in the figures has a total of six driven axes, this number being only an example of the possible uses of the arc welding torch. In connection with the arc welding torch according to the invention, articulated arm robots with a different number of driven movement axes can also be used.

[0069] A stationary stator which is positioned inside of the rotor and the last link of the robot arm 103 has a tubular bushing 114 which is arranged centrally in the welding torch device and has a cylindrical recess 115. A longitudinal axis 116 of the recess 115 is aligned with the axis of rotation 108 of the connecting flange 106. The bushing 114 extends approximately over the entire length of the fastening device and the receiving device. The upper end of the bushing 114 on the robot side is provided with an external thread 117 serving as an electrical connection, onto which a coaxial cable 118 (FIGS. 6 and 7) can be detachably attached by being screwed thereon. In addition to the thread 117 of the bushing, a cone 119 (FIG. 8) can also be provided as a current-conducting contact between a welding current cable 118a of the coaxial cable 118 and the bushing 114. In the case of such a coaxial cable 118, the welding current cable 118a provided with an outer insulation 118b is arranged coaxially around a central channel 118c. The central channel 118c can serve to feed the welding wire 7 to the welding torch by means of a feed movement and to allow an inert gas to flow to the front end of the welding torch 107.

[0070] In the region of an end on the welding torch side, which is lower in the illustration, the bushing 114 is surrounded by a bell-shaped section 123 (FIGS. 8 and 9) of the stator which is circular in cross section and which is electrically conductively connected to the bushing. In the embodiment, the bell-shaped section 123 and the bushing 114 are connected in one piece. A contact device 124, which has a slip ring 125 arranged in the bell-shaped section, is arranged substantially inside the bell-shaped section 123 on the bushing 114. The contact device 124 has a contact surface 126 formed on the end face of the slip ring 125. On the one hand, the contact surface 126 is force-loaded by a compression spring 127 acting parallel to the longitudinal axis 116 of the bushing 114. The compression spring 127 is supported on the inside on the bell-shaped section 123 of the stator, and presses the contact surface 126 against a likewise substantially annular surface of a connecting bell 135. Both the annular surface of the connecting bell 135 and the contact surface 126 are components of a contact device 124, and are each arranged concentrically around the longitudinal axes 108, 116 and penetrated by a continuation of the recess 115.

[0071] Between the slip ring 125 and an inside of the bell-shaped section 123 there are contact segments 145 which establish the electrical contact between the slip ring 125 and the bell-shaped section 123. The spring action of the contact segments 145 has the effect that an electrical contact is established between the slip ring 125 and an inner surface 133 of the bell-shaped section 123. The material of the slip ring 125 is a good electrical conductor, for example copper or a copper alloy. The contact segments 145 can preferably accordingly be silver-plated in order to ensure particularly good electrical current transfer. The side of the slip ring 125 facing away from the compression spring 127 with its contact surface 126 (FIG. 9) is designed as a stationary component and as part of the stator, and acts as an electrical transition to the rotor to which the connecting bell 135 belongs, and which is rotatable about the longitudinal axis 108.

[0072] As such, the connecting bell 135 (FIG. 8), which is also electrically conductive due to a preferably silver-plated surface, adjoins the slip ring 125 in the direction of the longitudinal axis 116 of the bushing 114 and in the direction of the welding torch end. The bushing 114, the slip ring 125, and the connecting bell 135 have aligned central holes, which overall are part of a central recess 115 running along the longitudinal axis 108.

[0073] The compression spring 127 thus presses against the slip ring 125, which in turn presses via its contact surface 126 against the connecting bell 135; the latter is therefore constantly in contact with the contact surface 126in particular, in electrically conductive contact. The connecting bell 135 is additionally secured in relation to its axial position on the bushing by means of a ring 148. Furthermore, the connecting bell 135 is paired with and is axially centered by the conical outer surface of the brass flange with bushing 149 via a conical, silver-plated inner surface. In addition, a seal 136 which makes it possible to ensure that the bell-shaped element 123 sits on the slip ring 125 in a gas-tight manner, as part of the stator, is located between the bell-shaped element 123 of the stator and the slip ring 125 in a groove 150 of the slip ring 125.

[0074] A brass flange with bushing 149, which is paired with the preferably silver-plated connecting bell 135 via a cone, is screwed via a plastic insulating sleeve 151 to a fastening element 152, which is part of the fastening device and serves as a counterpart for the welding torch connection.

[0075] The housing 141, an end cover 142 adjoining one end of the housing 141, and a cover 154 adjoining the other end of the housing 141 in the direction of the welding torch neck 111 are designed as plastic components in the embodiment. In the embodiment, the housing 141 also contains the fastening device 109 for fastening to the connecting flange 106 on a hollow shaft robot and, together with the cover 154 and the cover 142, electrically encloses and isolates the internal structure. The receiving device 110 of the welding torch is made of metallic, electrically conductive material, but it is also separated from current-carrying components via the plastic sleeve 151 with a flange as an insulator. The receiving device 110 for the welding torch is accordingly routed through the plastic housing 141 and the cover 154.

[0076] The fastening device 109 constructed as part of the plastic housing 141 is non-rotatably but detachably connected to the connection flange of the robot 106. The receiving device 110 for the welding torch, to the fastening element 152 of which a welding torch is detachably connected in a rotationally fixed manner, is also connected non-rotatably to the plastic housing 141. In principle, the housing 141 located on the outside of the welding torch is a component of the rotor of the arc welding torch. This rotor is arranged concentrically with the internal stator of the arc welding torch with respect to the axis of rotation 108, and can rotate about the latter due to motor-driven rotational movements of the connecting flange 106 of the robot relative to the internal stator. In contrast, the stator is stationary when the rotor moves together with the robot-side connecting flange 106, and does not rotate with it. In the embodiment, this stationary arrangement with respect to the connecting flange 106, the fastening device 109 and the rotor can be achieved overall, for example, by the welding cable being fastened to the thread 117 of the bushing 114 and being fixed in its rotative position due to the torsional rigidity of the welding cable. In other embodiments of the invention, an additional rotation lock of the stator on the robot can also be provided.

[0077] This makes it possible to transmit a rotary drive movement of the connecting flange 106 of the robot to the welding torch via the plastic housing 141, with the aid of a fastening ring 153 arranged in the housing 141 and the fastening element 152. The stator, however, does not perform this rotary movement, since it is rotationally fixed to the robot arm via the coaxial cable 118and possibly via further fastening means. The resistance to torsion exhibited by such cables 118 can, however, already be sufficient to fix the stator, although a small proportion of the torque of the drive movement can possibly be transmitted to the stator via the bearings 143 due to frictional torques that cannot be completely ruled out. In the illustrated embodiment, the stator has at least the components: the bushing 114 and the slip ring 125, together with the compression spring 127. The rotor is mounted on the stator by means of bearings 143in this embodiment, the ball bearings.

[0078] The plastic housing 141 is closed towards the welding torch with the cover 154, which covers the fastening ring 153. The housing 141 is covered towards the welding torch cable by the end cover 142. Should it appear necessary, the stator can also be additionally fixed to a rotationally fixed component of the robot, for example via the cover 142.

[0079] The electrical current required to carry out a welding process flows, proceeding from the welding current cable 118a, which is connected to the bushing 114 of the stator via the screw connection on the external thread 117, and continues in the stator to the bell-shaped section 123. There are contact segments 145 via which the current is transmitted to slip ring 125, which also belongs to the stator. The current is transmitted to the silver-plated connecting bell 135 via the sliding contact between the contact surface 126 and the connecting bell 135. The connecting bell 135 is part of the rotor and rotates with a driven rotational movement of the connecting flange 106, together with the housing 141, about the axis of rotation 108. The connecting bell 135 has, on an inner surface, a conical and likewise silver-coated surface 137 which is paired with a counter-cone of the brass flange 149 with bushing, and thus has a tightly pressed fit and accordingly good power transmission properties. In the brass bushing 149, there is a further, electrically conductive contact segment 155 X6, by means of which the welding current is transmitted to the welding torch via an inserted internal tube. The welding torch is fastened via the fastening element 152, which is insulated from the internal tube.

[0080] The shielding gas can flow via the coaxial cable 118 through the recess 115 of the bushing 114 to the welding torch neck 111. The welding wire 7 can also be fed to the welding torch neck 111 in the same way, and continuously advanced. If necessary, a data cable (not shown) can be integrated into the coaxial cable 118.

TABLE-US-00001 List of reference symbols 1 Arc welding torch 2 Jacket tube 3 Longitudinal axis 4 Torch neck 5 Welding-process-side end 6 Rear end 7 Welding wire 8a Wire core 9 Duct 10 Drive roller 11 Drive roller 12 Wire feed device 13 Housing 14 End cap 14a Conical section 14 Cylindrical section 16 Open through-hole 17 Stepped central recess 18 Greater diameter 18a Inner thread 19 Smaller diameter 19a Inner thread 20 Face 21 Outer shoulder 23 Inner diameter of 2 24 Through-recess of 2 25 Sleeve-shaped inlet body 25a Through-recess 25b Insertion/groove 26 Shoulder 28 Insertion/groove 29 Sealing element 30 External thread (of 25) 32 Guide element 32a End/end region 32b Conical section 32c Section 33 Sealing element 34 Through-recess 34a Shoulder 35 Insertion 36 Threadless section 37 Section with a smaller diameter 38 Shoulder 39 External thread (of 2) 101 Articulated robot 102 Frame 103 Arm 104 Joint 105 Free end 106 Connecting flange 107 Welding torch 108 Axis of rotation 109 Fastening device 110 Receiving device 111 Welding torch neck 114 Bushing 114a Longitudinal groove 115 Recess 116 Longitudinal axis 117 External thread 118 Coaxial cable 118a Welding current cable 118b External insulation 118c Channel 119 Cone 123 Bell-shaped section 124 Contact device 125 Slip ring 126 Slip surface 127 Compression spring 129 Recess 130 Compression spring 133 Inner surface 134 Slip surface 135 Connecting bell (silver-plated) 136 Seal 137 Flange surface 141 Plastic housing 142 Closing cover 142a Hole 143 Bearing 145 Contact lamella 148 Ring 149 Brass flange with bushing 150 Groove (of 126) 151 Plastic sleeve 152 Fastening element 153 Fastening ring 154 Cover 155 Contact lamella