Storage of Fluids Underwater
20240051740 ยท 2024-02-15
Inventors
Cpc classification
B65D90/46
PERFORMING OPERATIONS; TRANSPORTING
E21B43/01
FIXED CONSTRUCTIONS
International classification
Abstract
A subsea fluid storage system comprises: a seabed foundation; a tensile member such as a pipe or a wire extending upwardly from the foundation; and a subsea buoy applying buoyant upthrust to support the tensile member in an upright orientation. At least one fluid storage container is disposed between the foundation and the buoy. The or each container may be disposed around the tensile member, for example with the tensile member extending through the container. The container has at least one inlet or outlet for fluid communication with a source or a consumer of fluid to be stored in the container.
Claims
1. A subsea fluid storage system, comprising: a seabed foundation; a tensile member extending upwardly from the foundation; a subsea buoy applying buoyant upthrust to support the tensile member in an upright orientation; and at least one fluid storage container disposed between the foundation and the buoy and mounted to the tensile member, the container having at least one inlet or outlet for fluid communication with a source or a consumer of fluid to be stored in the container; wherein the tensile member extends from the foundation to the buoy through the container.
2. The system of claim 1, wherein the tensile member comprises at least one of a pipe, a wire or a chain.
3. The system of claim 2, wherein the tensile member serves as a riser pipe for conveying hydrocarbon fluid from a seabed source.
4. The system of any preceding claim, wherein the buoy is integrated with the container.
5. The system of any preceding claim, wherein fluid communication between the container and the source or the consumer is effected via at least one flow path at a level beneath the container, beside or within the tensile member.
6. The system of claim 5, wherein the tensile member contains one or more fluid lines that define the or each flow path.
7. The system of any preceding claim, wherein at least one upward fluid flow path from a subsea source extends through, but does not communicate with, the container.
8. The system of claim 7, wherein the or each upward fluid flow path extends to or through the buoy.
9. The system of any preceding claim, wherein at least one upward fluid flow path from a subsea source communicates with the container.
10. The system of claim 9, wherein the container has a first compartment that communicates with said upward fluid flow path and a second compartment that communicates with at least one downward fluid flow path toward a subsea consumer.
11. The system of any preceding claim, wherein the container has at least one filling port arranged for subsea connection with a flexible hose for filling with fluid from or offloading fluid to a surface vessel.
12. The system of any of claims 1 to 10, wherein the container is coupled to a flexible hose that extends to the surface for filling with fluid from or offloading fluid to a surface vessel.
13. The system of any preceding claim, wherein the container comprises an outer, flooded, rigid-walled housing and at least one inner chamber within the housing, the inner chamber being defined by a flexible-walled envelope.
14. The system of claim 13, wherein the housing has a closed top and/or bottom end defining a trap volume for capturing fluid leaking from the inner chamber.
15. The system of claim 13 or claim 14, wherein the housing comprises an access opening through which the envelope of the inner chamber can be inserted, subsea, into the housing.
16. The system of claim 15, further comprising a movable or removable closure that is arranged to close the access opening.
17. The system of claim 16, wherein the closure is attached to or supports the envelope of the inner chamber so that the envelope is inserted into the housing when the closure closes the access opening.
18. The system of claim 17, wherein the closure supports at least one fluid coupling that communicates with the envelope to fill the envelope with fluid or to empty fluid from the envelope.
19. The system of any of claims 13 to 18, wherein the or each inner chamber is substantially symmetrical about a central longitudinal axis of the housing.
20. The system of any of claims 13 to 19, wherein the envelope of the or each of said inner chambers is extensible or collapsible longitudinally within the housing.
21. The system of claim 20, wherein the envelope is disposed between end plates, at least one of which plates is movable longitudinally within the housing to guide extension or contraction of the envelope.
22. The system of claim 21, wherein at least one of the end plates comprises material with positive buoyancy.
23. The system of any of claims 13 to 22, comprising two or more of said inner chambers disposed end-to-end within a common outer housing.
24. The system of any of claims 13 to 23, wherein the envelope comprises a slot that extends from a centre of the envelope to open to an outer edge of the envelope, the slot accommodating the tensile member when the envelope is within the housing.
25. The system of claim 24, wherein the slot follows a path that is curved from the centre to the outer edge.
26. The system of any of claims 13 to 25, wherein the housing comprises at least one port for inward or outward flow of seawater.
27. The system of any preceding claim, wherein the container comprises a plurality of interengaged modules, each defining a respective storage compartment.
28. A subsea installation comprising at least one subsea fluid storage system of any preceding claim.
29. The installation of claim 28, comprising at least one subsea consumer of fluid stored by the system, in fluid communication with the container of the system for supply of that stored fluid to the consumer.
30. The installation of claim 28 or claim 29, comprising at least one subsea source of hydrocarbon fluid, in fluid communication with the container of the system or with a riser serving as the tensile member of the system.
31. A method of storing a fluid underwater, the method comprising: conveying the fluid into at least one subsea storage container mounted to a tensile member that extends between a seabed foundation and a subsea buoy, the buoy supporting the tensile member in an upright orientation; and dispensing the fluid from the container to a subsea consumer or offloading the fluid from the container to a surface vessel.
32. The method of claim 31, wherein the fluid is a hydrocarbon fluid that is conveyed into the container from a subsea source.
33. The method of claim 31, wherein the fluid is a chemical for subsea processing or for injection into a subsea well that is conveyed into the container from a surface vessel or underwater vehicle.
34. The method of claim 33, wherein the tensile member is a riser up which hydrocarbon fluid flows toward a surface vessel without entering the container.
35. The method of any of claims 31 to 34, comprising conveying fluid into the container or dispensing fluid from the container via a flow path beside or within the tensile member.
36. The method of any of claims 31 to 35, comprising: effecting fluid connection, subsea, of a flexible hose of a surface vessel with a port of the container; and filling the container with fluid, or offloading fluid from the container, through the hose.
37. The method of any of claims 31 to 35, comprising: effecting fluid connection, at the surface, of a surface vessel to a flexible hose in fluid communication with the container; and filling the container with fluid, or offloading fluid from the container, through the hose.
38. The method of any of claims 31 to 37, comprising holding the fluid in an inner chamber defined by a flexible-walled envelope within an outer, flooded, rigid-walled housing of the container.
39. The method of claim 38, comprising inserting the envelope into the housing through an access opening of the housing, when underwater.
40. The method of claim 39, comprising closing the access opening with a closure that supports the envelope, such that the envelope is inserted into the housing when the closure closes the access opening.
41. The method of claim 40, preceded by lowering the envelope from the surface to the access opening.
42. The method of claim 41, comprising: lowering the envelope and the closure from the surface together; attaching the closure to the housing; and inserting the envelope into the housing by closing the closure across the access opening.
43. The method of any of claims 39 to 42, comprising accommodating the tensile member within a slot of the envelope when the envelope is inserted into the housing.
44. The method of any of claims 38 to 43, comprising extending and contracting the envelope longitudinally within the housing in accordance with variations in volume of the fluid held within the envelope.
Description
[0051] In order that the invention may be more readily understood, reference will now be made, by way of example, to the accompanying drawings in which:
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[0078] Referring firstly to
[0079] In each case, a buoy 12 applies tension to an upright elongate tensile member 14 that is anchored to a foundation 16 in the seabed 18, such as a pile foundation. The tensile member 14 may be, or may comprise, a hollow member such as a tube or a pipe or a flexible, solid or articulated member such as a wire or a chain, either individually or combined in series. The tensile member 14 is nominally vertical but may depart from the vertical by bending along its length and/or by pivoting at its connection to the foundation 16.
[0080] The tensile member 14 extends through an upright elongate storage container 20 that surrounds, and is supported by, the tensile member 14 between the buoy 12 and the foundation 16. In these examples, the container 20 is a cylinder that is rotationally symmetrical about the tensile member 14, which therefore lies on a central longitudinal axis of the container 20.
[0081] In the system 10 shown in
[0082]
[0083] In this example, the riser pipe serving as the tensile member 14 extends to, and longitudinally through, the buoy 12 to terminate at its upper end in an upwardly-facing port 30. The port 30 facilitates offloading the hydrocarbon fluids to a visiting shuttle tanker that lowers a hose and couples the hose to the port 30. In other arrangements, a permanently-connected flexible line can extend from the buoy 12 to the surface to be picked up by, and coupled to, a shuttle tanker when required.
[0084] The system 10 of
[0085] In
[0086] In the system 10 of
[0087] The system 10 of
[0088] In the examples shown in
[0089] As the remaining embodiments will make clear, the container 20, or each compartment of the container 20, could house an inner chamber or tank that holds the respective fluids, thus defining a double barrier to leakage. Also, the inner tank could be flexible-walled to handle a variable volume of fluid and to compensate for hydrostatic pressure.
[0090] Moving on now to
[0091] In
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[0094] Chemicals could be pumped down to the storage system 10 in one or more flow paths parallel with the hose 42. Alternatively, a connection to the storage system 10 could be made separately from the hose 42. Chemicals can then be pumped down from the storage system 10 to the various consumers on the seabed 18 in one or more flow paths parallel with the riser 40.
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[0096] Each module 48 has a rigid tubular housing 50 that contains and protects at least one flexible hollow bladder 52 defining an inner chamber within a flexible-walled envelope. In these examples, references to a bladder 52 encompass a stack of conjoined or intercommunicating elements of the bladder 52. Collectively, a stack of such elements of the bladder 52 have a concertina or bellows configuration. References to a bladder 52 also encompass one such element of a bladder 52.
[0097] The modules 48 and hence the bladders 52 are separated from each other by transverse partitions or bulkheads 54. The housings 50 of the modules 48 are flooded with seawater. Thus, the bladders 52 are exposed to external hydrostatic pressure whereas hydrostatic pressure on the housings 50 is balanced internally and externally. The housings 50 can therefore be thin and formed of inexpensive, easy-to-manufacture materials such as glass-reinforced plastics (GRP).
[0098] The typical fluid storage capacity of each bladder 52 or element of the bladder 52 is from 20 m.sup.3 to 60 m.sup.3, based on the surrounding housing 50 having an outer diameter of between about 5 m and 8 m.
[0099] Each bladder 52 encloses a respective volume of chemicals at a pressure matching the ambient hydrostatic pressure of the corresponding depth. The bladder 52 of each module 48 is devoted to a particular chemical that may be required for injection into a well 34 or for the purposes of the subsea processing system 36. The number and sizes of the modules 48 and hence the bladders 52 can be varied to configure the container 20 for various applications, depending on the storage volume and the chemicals required.
[0100] The stacked elements of each bladder 52 are fluidly interconnected such that the stack forms a unitary storage volume. That volume is longitudinally collapsible and extensible within the housing 50 of a module 48, in the manner of a bellows or concertina, to compensate for external hydrostatic pressure and for changes in the volume of chemicals stored within. In principle, it would be possible for a module 48 to contain two or more storage volumes exemplified by bladders 52 disposed end-to-end, hence one above another, either in mutual abutment or separated by an intermediate partition or bulkhead.
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[0103] The buoy 12 contains multiple chambers 58 that can be filled with a pressurised gas such as nitrogen to establish a desired degree of buoyant upthrust, depending upon the extent to which seawater is displaced from or floods the chambers 58. Where chambers 58 are offset laterally from the central longitudinal axis, this provides a possibility to balance the storage system 10.
[0104] Turning next to
[0105] A slot 60 penetrates the bladder 52 from top to bottom and follows a curved path from the centre to the periphery of the bladder 52, where the slot 60 is open at its outer end. Thus, the inflated bladder 52 is doughnut-shaped or toroidal, save for the slot 60 cutting through one side of the bladder 52 from a central opening to the radially-outer side of the bladder 52. Apart from the slot 60, the bladder 60 is generally circular in plan view apart from a shallow notch 62 in its periphery, close to the open outer end of the slot 60.
[0106] As noted above, the bladders 52 may be stacked and in fluid communication with each other to form elements of a larger storage volume. In this respect,
[0107] The design principle of the storage container 20, or where applicable a module 48 of the storage container 20, may depend upon whether the fluid to be stored has a greater or lesser specific gravity than seawater, hence being heavier or lighter than seawater fora given volume.
[0108] The module 48 shown in
[0109] The hot stab connector 70 is positioned on a door or hatch 74 of the housing 50 that extends around about half of the circumference of the housing 50 near its bottom end and so has semi-tubular curvature. The hatch 74, shown closed in
[0110] The pivot axis is defined by an ROV-removable hinge pin 76 on one side of the housing 50, as shown in more detail
[0111] An outlet hose 82 in communication with the collapsible bladder 52 of stacked elements within the module 48 emerges from the hatch 74 and extends up the side wall of the housing 50 onto the top of the housing 50. There, the hose 82 joins an umbilical within the tensile member 14, eventually for communication with a subsea consumer of the fluid that is stored in the bladder 52.
[0112] To allow the hatch 74 to open, a hose coupling 84 allows the lower part of the hose 82 on the hatch 74 to be disconnected from the upper part of the hose 82 on the housing 50. The hose coupling 84 may, for example, comprise an ROV-operable flange clamp connection. The hose coupling 84 is also shown in more detail in
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[0114] Thus supported, the bladder 52 of stacked elements can be inserted into, or removed from, the housing 50 through the opening 86 in a side wall of the housing 50, in a direction transverse to the longitudinal axis of the housing 50. When the hatch 74 is closed, the bottom plate 90 rests on a circumferential flange 92 within the housing 50.
[0115] The bladder 52 is shown collapsed in
[0116] The stacked elements of the bladder 52 are sandwiched between the bottom plate 90 and a parallel, similarly-shaped top plate 94. The bottom plate 90 and the top plate 94 each have a curved slot 60 that is shaped like, and aligned with, the slots 60 of the elements of the bladder 52. The notches 62 in the periphery of each element of the bladder 52 are similarly mirrored by notches in the bottom plate 90 and the top plate 94 to accommodate the hinge that is completed by the hinge pin 76. As the hatch 74 is closed to carry the bladder 52 into the housing 50, the aligned slots 60 accommodate the tensile member 14 that extends centrally within the housing. To follow the swinging movement of the hatch 74 and with it the stack, the curvature of the aligned slots 60 is centred on the pivot axis defined by the hinge pin 76.
[0117] The top plate 94 travels up and down within the housing 50 in accordance with the degree to which the bladder 52 is extended and hence in accordance with the volume of fluid that is held within the stack at a given point in time. The top plate 94 is a sliding fit within the housing 50 to serve as a guide or spacer that aligns the stacked elements of the bladder 52 during this vertical movement and prevents them from rubbing against the interior of the housing 50 or against the tensile member 14. However, there is sufficient radial clearance between the top plate 94 and the housing 50 that the top plate 94 will not jam against longitudinal movement.
[0118] As the stacked elements of the bladder 52 are filled with fluid from a surface vessel, typically with the assistance of an ROV, the bladder 52 will extend within the surrounding housing 50 of the module 48. In view of the resulting piston effect, seawater will be expelled from the seawater inlet/outlet 68 in the housing 50, shown in
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[0120] In
[0121] The ROV 98 then engages the clamps 78 with the straps 80 to hold the hatch 74 closed and to compress the gasket 88. Finally, the ROV 98 connects the lower part of the outlet hose 82 to the upper part of the outlet hose 82 via the hose coupling 84 shown in
[0122] Thus, the assembly 96 shown in
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[0124] Moving on to
[0125] If one of the bladders 52 starts to leak, the gasket 88 around the opening 86 between the hatch 74 and the associated housing 50 will prevent the leaked fluid from reaching the surrounding sea. Depending on its density relative to the seawater within the housing 50, the leaked fluid will either float or sink and so will be captured at one of the closed ends of the housing 50.
[0126] Where fluid with a higher density than seawater is being stored, as in
[0127] A leak detector positioned appropriately within the housing 50 can provide an alert or shutdown signal to a control system when a leak occurs. The defective bladder 52 can then be isolated by the control system before being replaced. At that time, a service vessel with an ROV will arrive at the site and will start by discharging the leaked fluid and any residual stored fluid into the vessel's slops tank, for example via the auxiliary hot stab connector 72. This collapses the bladder 52. It may also be possible to transfer leaked and stored fluid into a different part of the storage system if space is available.
[0128] Next, the ROV disconnects the upper part of the outlet pipe 82 from the lower part of the outlet pipe 82 by releasing the coupling 84. The ROV then disconnects the clamps 78 from the straps 80 to release the hatch 74 and opens the hatch 74 to swing the collapsed bladder 52 out of the housing 50. After removing the hinge pin 76, the assembly 96 comprising the hatch 74 and the bladder 52 can be lifted up to the vessel, for example on a lifting line 100, and swapped with a replacement assembly 96.
[0129] The variant of the module 48 shown in
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[0131] Finally,
[0132] In the example shown in
[0133] It will be apparent that, advantageously, differences in fluid volume within the bladders 52 of