ELECTRONIC RAM PUMP CONTROLLER
20240052856 ยท 2024-02-15
Inventors
Cpc classification
F04B53/1035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention is a wireless electronic control device, primarily intended to be attached to the impulse valve of a Hydraulic Ram Pump (HRP), enabling remote automatic and manual management of the HRP. The Electronic Ram Pump Controller (ERPC) may be used to control the HRP, through the restriction of the fluids entering/or exiting the pump. In the presented form, the Impulse Valve Manager (IVM), attaches to an impulse valve and restricts, to a varying degree, the aperture size of the impulse valve. Through this control mechanism the HRP may be sealed, started, or tunedeither remotely by a user or automatically through the ERPC's automated systems. The presented version can be augmented with valve actuation and sensing of the impulse cycle. The ERPC may be retrofitted or incorporated into the design of a new HRP.
Claims
1. A hydraulic ram pump electronic controller comprising: a housing for connection to a hydraulic ram pump; an elongate stem for coupling to a valve in the hydraulic ram pump to control the maximum aperture of the valve as it opens and closes under the action of a fluid in the hydraulic ram pump, the elongate stem having a longitudinal axis, a first end and a second end, the first end of the elongate stem coupling to the valve, and the elongate stem and being mounted with respect to the housing to freely move bi-directionally along its longitudinal axis under influence of pressure variations in the fluid; a limiting element for limiting the movement of the elongate stem along its longitudinal axis in a direction towards its first end; a drive unit for adjusting the positon of the limiting element with respect to the housing, wherein the limit on the movement of the elongate stem provided by the limiting element sets the maximum aperture of the valve; and a control circuit connected to the drive unit, the control circuit being configured to instruct the drive unit to adjust the position of the limiting element based on a desired maximum valve aperture.
2. The hydraulic ram pump electronic controller of claim 1, comprising: a valve aperture sensor for determining the current open/closed extent of the valve and/or the current maximum aperture setting of the valve, and providing a signal indicative of the current open/closed extent and/or the current maximum aperture to the control circuit; wherein the valve aperture sensor is one or more of a pressure sensor arranged to detect the pressure variations inside the pump, a linear position sensor on the elongate stem for measuring the position of the elongate stem with respect to the housing, an accelerometer mounted on the elongate stem, or a linear position sensor on the limiting element for measuring the position of the limiting element with respect to the housing.
3. The hydraulic ram pump electronic controller of claim 1 or 2, comprising: a retaining element on the elongate stem located towards its second end, the retaining element engaging with the limiting element to limit the movement of the elongate stem in a direction towards its first end.
4. The hydraulic ram pump electronic controller of claim 3, wherein: the retaining element on the elongate stem is a magnet; and the limiting element includes a first coil that is electrically coupled to the control circuit.
5. The hydraulic ram pump electronic controller of claim 4, wherein the motion of the magnet relative to the first coil induces a signal in the first coil that enables the control circuit to sense the position and movement of the elongate stem and/or determine the current maximum aperture setting of the valve.
6. The electronic controller of claim 4 or 5, further comprising a power storage device coupled to the first coil and coupled to the control circuit and/or drive unit; wherein the induced current in the first coil due to the motion of the magnet relative to the first coil is used to generate power that is stored in the power storage device and is used to power the control circuit and/or drive unit.
7. The electronic controller of any of claims 4 to 6 wherein: the electronic controller further comprises a second coil that is electrically coupled to the control circuit; and the control circuit is configured to send a signal to the second coil to create an electromagnetic force on the magnet that moves the elongate stem in a direction towards its first end in order to open the valve and/or accelerates/decelerates the elongate stem.
8. The electronic controller of any preceding claim, further comprising a spring member that is configured to produce a force on the elongate stem in a direction towards its first end.
9. The electronic controller of any preceding claim, wherein the limiting element is configured to be moveable parallel to the longitudinal axis of the elongate stem.
10. The electronic controller of any preceding claim, wherein the housing comprises a base plate onto which the limiting element is mounted.
11. The electronic controller of any preceding claim, wherein the housing includes mounting elements allowing the electronic controller to be retrofitted to the hydraulic ram pump.
12. The electronic controller of any preceding claim, wherein: the electronic controller further comprises a power storage device that is configured to power the control circuit and/or drive unit; and the power storage device is configured to receive power from at least one of an external power supply, a solar cell, a micro hydro generator, or an internal turbine in the hydraulic ram pump.
13. The electronic controller of any preceding claim, wherein either: the drive unit comprises a screwthread connected to a stepper motor controlled by the control circuit, and rotation of the screwthread moves the limiting element parallel to the axis of the elongate stem; or the drive unit comprises a pneumatic or hydraulic element controlled by the control circuit and configured to move the limiting element parallel to the axis of the elongate stem.
14. The electronic controller of any of claims 3 to 13, wherein: the limiting element is a socket; and the elongate stem passes through the socket such that the retaining element engages with the socket to limit the movement of the elongate stem in a direction towards its first end.
15. The electronic controller of any of claims 1 to 12, wherein the limiting element is mounted on a threaded protrusion.
16. The electronic controller of claim 15, wherein the drive unit rotates the limiting element about the threaded protrusion to adjust the positon of the limiting element with respect to the housing.
17. The electronic controller of claim 15 or 16, wherein the elongate stem extends through a hollow center of the threaded protrusion.
18. The electronic controller of any of claims 15 to 17, wherein the drive unit, the elongate stem and the limiting element are collinear along the longitudinal axis of the elongate stem.
19. The electronic controller of any preceding claim, wherein: the housing is a sealed unit that encases the electronic controller; the housing includes an exit for the first end of the elongate stem; and the exit in the housing includes a sealing member configured to facilitate movement of the elongate stem.
20. The electronic controller of any of claims 1 to 18 wherein: the housing is a first housing that encases the elongate stem, limiting element and drive unit; and the electronic controller further comprises a second housing that encases the control circuit.
21. The electronic controller of claim 20 when dependent on claim 12, wherein the power storage device is encased within the second housing.
22. The electronic controller of claim 20 or 21 wherein the first housing is a sealed unit that includes an exit for the first end of the elongate stem.
23. The electronic controller of any of claims 20 to 22 wherein the second housing is a sealed unit.
24. The electronic controller of any preceding claim, wherein: the control circuit includes a memory that is configured to store previous instructions sent to the drive unit; and the control circuit is configured to determine the position of the limiting element with respect to the housing based on the stored previous instructions.
25. The electronic controller of any preceding claim, wherein the control circuit is configured to send and/or receive telemetry signals to/from a remote operator which can control the electronic controller remotely.
26. The electronic controller of any preceding claim, wherein the first end of the elongate stem is suitable for coupling to either the impulse value or the delivery valve of the hydraulic ram pump.
27. A pump system comprising a hydraulic ram pump and the electronic controller of any of claims 1 to 26.
28. A method for controlling a hydraulic ram pump, the hydraulic ram pump having a valve, and an electronic controller with a housing connected the hydraulic ram pump; an elongate stem for coupling to a valve in the hydraulic ram pump to control the maximum aperture of the valve as it opens and closes under the action of a fluid in the hydraulic ram pump, the elongate stem having a longitudinal axis, a first end and a second end, the first end of the elongate stem coupling to the valve, and the elongate stem and being mounted with respect to the housing to freely move bi-directionally along its longitudinal axis under influence of pressure variations in the fluid; a limiting element for limiting the movement of the elongate stem along its longitudinal axis in a direction towards its first end; and a drive unit for adjusting the positon of the limiting element with respect to the housing, wherein the limit on the movement of the elongate stem provided by the limiting element sets the maximum aperture of the valve; wherein the method comprises: receiving, at the electronic controller from a remote operator, a control signal including one or more commands and/or one or more setting parameters; adjusting, by the drive unit of the electronic controller, the position of the limiting element based on the received control signal, in order to set the maximum valve aperture to a desired value.
29. The method of claim 28, further comprising: determining one or more operating parameters indicating performance of the hydraulic ram pump, and sending a signal to the remote operator indicative of the determined one or more operating parameters.
30. The method of any of claims 28 to 29, further comprising: positioning the limiting element at the end of its travel span in a direction towards the first end of the elongate stem, to fully open the valve in the hydraulic ram pump to start up the pump or perform a cleaning flush of the valve; and/or positioning the limiting element at the end of its travel span in a direction towards the second end of the elongate stem, to fully close the valve in the hydraulic ram pump and shut down the pump.
31. The method of any of claims 28 to 30, wherein the electronic controller includes a retaining element which is a magnet on the elongate stem located towards its second end, and the limiting element includes a first coil, the method further comprising: detecting a signal induced in the first coil by the motion of the magnet relative to the first coil, the induced signal being indicative of the movement of the elongate stem and/or the current maximum aperture setting of the valve.
32. The method of any of claim 31, wherein the electronic controller further comprises a second coil, the method further comprising: sending a signal to the second coil, the signal creating an electromagnetic force on the magnet that moves the elongate stem in a direction towards its first end in order to open the valve and/or accelerates the elongate stem.
33. A hydraulic ram pump electronic controller comprising: a housing for connection to a hydraulic ram pump; a drive unit coupled to a retaining arm in a valve in the hydraulic ram pump, wherein the retaining arm controls the maximum aperture of the valve as it opens and closes under the action of a fluid in the hydraulic ram pump, the drive unit being configured to adjust the positon of the retaining arm with respect to the housing; a control circuit connected to the drive unit, the control circuit being configured to instruct the drive unit to adjust the position of the retaining arm based on a desired maximum valve aperture.
34. The hydraulic ram pump electronic controller of claim 33, wherein the adjusting of the positon of the retaining arm includes rotating the retaining arm.
35. The hydraulic ram pump electronic controller of claim 34, wherein the retaining arm is rotated via an elongate stem coupled between the retaining arm and the drive unit.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0012] Further details of the invention are explained in more detail below in relation to the accompanying drawings, in which:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] The presented invention is a wireless electronic control device, primarily intended to be attached to the impulse valve of a Hydraulic Ram Pump (HRP), enabling remote automatic and manual management of the HRP.
[0023] The Electronic Ram Pump Controller (ERPC) may be used to control the HRP, through the restriction of the fluids entering/or exiting the pump. In the presented form, the ERPC is an Impulse Valve Manager (IVM), that attaches to the impulse valve and restricts, to a varying degree, the aperture size of the impulse valve. Through this control mechanism the HRP may be sealed, started, or tuned; either remotely by a user or automatically through the ERPC's automated systems. The presented version can be augmented with valve actuation and sensing of the impulse cycle. The ERPC may be retrofitted or incorporated into the design of a new HRP.
[0024] According to
[0025] Further detail of the HRP depicted in
[0026] Alternatively, a spring can be mounted instead of the counterweight 134. This spring arrangement can be altered by adjusting the stiffness of the spring or altering its compression.
[0027] Furthermore, the entire valve stem 126 and valve plate 102 assembly can be swapped out of a fixed stem and replaced with a flexible rubber valve that deforms around a fixed centre (as evidenced in Hydraulic Ram Pumps: A guide to ram pump water supply systems and other technical releases from Warwick University UK). This alternate arrangement can be referred to as a Blake Style Valve. This enables the cycle and performance of the pump to be modified through the replacement of the rubber for a new valve of different stiffness, or the restriction of the gap to which the rubber can open.
[0028] There are many variants and modifications that can be made to the HRP, relevant to this invention.
[0029] Alternatively to the flexible rubber check valve 124 a solid plate valve or indeed any other check valve may be utilized in its place.
[0030] Alternatively the manifold 100 may be constructed to enable the impulse valve to be mounted in various configurations, including between the air vessel 106 and the drive pipe 104 or on the same axis as the drive pipe 104.
[0031] The modifications required to the standard HRP are shown in
[0034]
[0035] The valve stem assembly (consisting of 126,128,130,132,146) moves in a reciprocating motion along the vertical axis, during the cycle of the HRP. This motion of the stem magnet 146 past the main coil 152 and auxiliary coil 154 develops a current in those coils. The coils are mounted such that this current can be used for sensing the position and frequency of the HRP cycle. The main coil 152 can also be used to generate power that is then stored in the battery pack 156 (power storage device). The auxiliary coil 154 can provide an electromagnetic force field that will attract the stem magnet 146 for a variety purposes including hydraulic ram pump restart and/or cycle augmentation. This process is conducted and controlled by the microcontroller and power management board 158 (control circuit). The main coil 152 and auxiliary coil 154 are both monitored by the microcontroller 158, to give the microcontroller further information on the cycle and performance of the HRP.
[0036]
[0037] This configuration enables the preferred embodiment which allows for the automatic or remote control of the HRP for the following processes, amongst others: [0038] (A) Full shut offthe HRP may be switched off by moving the stem socket 148 to the top of its travel span, compressing the impulse valve plug 132 against the valve seat 120 to create a seal. [0039] (B) Variable controlsuch that the maximum aperture that the impulse valve plug 132 creates during the cycle can be modified to alter the performance (flow rate, efficiency etc.) to the user's requirements. [0040] (C) Startthe HRP may be started by the lowering of the stem socket 148 and if required the energizing of the auxiliary coil 154 to fully open the impulse valve and start the HRP cycle. [0041] (D) Cleaning flushthe HRP may be flushed clear by the full opening of the impulse valve (lowering of the stem socket plate 148) to its lowest position for any blockages or debris to be cleared.
[0042] These operations and others can be performed automatically by the microcontroller and power board 158, in conjunction with its sensing of the cycle through the main coil 152 or in a remote-control mode where telemetry signals are sent and received by the microcontroller 158. The addition of these operations, remote and automatic control and the ability to sense and relay the condition of the pump provide many of the advantages of the present invention.
[0043]
[0044]
[0045] In
[0046] The main programme loop contains five decisions, that decide the stream of that loop iteration: (1) Has the IVM received new operation commands (2) Has the IVM received new settings? (3) Is the impulse valve open or closed? (4) Is the Pump's performance within parameters, (5) if the valve is closed is it time to reopen it? If the responses to (1-3) are no and yes to (4), then the impulse manager will make no alterations to the impulse valve. This would be the by far the most common loop for the programme to take.
[0047] If external command for an operation (A, C or D) has been received then that will be performed and the IVM will progress to the next loop. If new performance settings have been received, they will be stored in the firmware of the IVM and the loop will progress to (3)this enables (B) remote variable control. If at (3) the impulse valve is openthen the IVM will take readings of the pump's performance, relay that information to control (usually a remote server) and then progress to decision (4). The IVM will then decide whether the pump is performing within the parameters of its settings: If a blockage is detected it may perform a flush of the HRP; If the discharge is too high it may restrict the aperture; If the discharge is too low it may increase the aperture.
[0048] If decisions (1-3) are answered with no the IVM will check if the closure time has elapsed and it is time to open the impulse valve, at decision (5), if it is then the valve will open and the pump be restarted, if not the programme will progress to the next loop.
[0049] In this embodiment, power can be supplied for the charging of the battery 156 through the take-off and rectifying of current from the main coil.
[0050]
[0051]
[0052] Various modifications can be made to the preferred embodiments:
[0053] Various other sensors can be included to augment the impulse valve manager, including but not limited to: a linear position sensor on the valve stem; a linear position sensor on the stem socket; an accelerometer mounted on the valve stem; a pressure sensor mounted in the manifold or air chamber.
[0054] A break or latching mechanism may be added to the lead screws, stepper motor or linear bearings to ensure that the magnet socket remains fixed.
[0055] The split configuration (shown in
[0056] The main coil may be divided into various sub coils in-order to obtain higher resolution sensing.
[0057] The auxiliary coil can be mounted to the lid 140 and configured to repel the stem magnet 146. Alternatively, the auxiliary coil may be omitted, or may be used in conjunction with or replaced altogether by a spring braced against the lid 140. The spring would, as the auxiliary coil can, provide an initial force when opening the valve from the closed position. The spring would be designed to break the initial inertia due to water pressure on the valve.
[0058] In high stress applications a bracing plate may be added beneath the stem magnet to reduce the wear and tear on the magnet.
[0059] The stepper motor may be mounted in a variety of ways including, but not limited to, directly to the lead screw through the lower surface of the manager body.
[0060] Alternative electrical motors or devices other than a stepper motor may be used.
[0061] A pneumatic or hydraulic mechanism (either rotary or linear) could be used instead to modify the valve aperture by replacing the stepper motor assembly shown in the exemplary embodiments. Hydraulic or pneumatic power could be drawn directly from the pressure in the HRP.
[0062] The stem boot may be replaced with a sealing linear bearing.
[0063] A brake may be used to secure the position of the stepper motor (drive unit).
[0064] The ERPC can be designed as an integral part of the HRP, rather than the retrofittable version demonstrated here in the preferred embodiment.
[0065] A variety of power sources can be used to supplant or augment generation from the main coil. This includes, amongst other external supply, solar, local micro hydro, internal turbine etc.
[0066] The presented invention can be modified in design in a multitude of manners. Possible mounting options include, but are not limited to: fitting the mechanism inside the manifold of valve seat; integrating the mechanism into the manifold; or fitting it into the valve itself.
[0067] Alternatively, the mechanism could be fitted to the delivery valve (check valve) instead of or as well as the impulse valve (waste valve), to provide a further control or compound control to the HRP.
[0068] The features of the embodiments outlined above may be combined in different ways where appropriate. Various modifications to the embodiments described above are possible and will occur to those skilled in the art without departing from the scope of the invention which is defined by the following claims.