TRANSPORT APPARATUS FOR SUPPLY ROLLS WITH PACKAGING MATERIAL WOUND THEREON
20240051779 ยท 2024-02-15
Inventors
- August PEUTL (Woerth an der Donau, DE)
- Martin Wagner (Regensburg, DE)
- Oliver KOTZ (Prien am Chiemsee, DE)
- Andreas Hack (Dingolfing, DE)
Cpc classification
B65H19/123
PERFORMING OPERATIONS; TRANSPORTING
B65H2405/4221
PERFORMING OPERATIONS; TRANSPORTING
B65H19/30
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4173
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Disclosed is a Transport apparatus (1) for supply rolls (8) with packaging material wound thereon. The transport apparatus (1) comprises at least one driverless transport vehicle (2) and at least one adapter (3).
The adapter (3) is preferably connectable to the driverless transport vehicle (2), as well as being separable from the driverless transport vehicle (2).
The adapter (3) is moreover designed to hold at least one supply roll (8).
Claims
1. A transport apparatus (1) for supply rolls (8) with packaging material wound thereon comprisingat least one driverless transport vehicle (2) and at least one adapter (3), wherein the at least one adapter (3) is separably connectable to the at least one driverless transport vehicle (2) and capable of holding at least one supply roll (8).
2. The transport apparatus of claim 1, wherein the adapter (3) comprises at least one holding mandrel (6), on which at least one holding mandrel (6) supply roll (8) can be positioned.
3. The transport apparatus of claim 2, wherein the at least one holding mandrel (6) is designed to be adjustable between at least one working position (AP) and at least one driving position (FP), and wherein, in the at least one working position (AP), the at least one holding mandrel (6) extends beyond a lateral circumference of the at least one driverless transport vehicle (2) or is situated outside the lateral circumference of the at least one driverless transport vehicle (2), and wherein, in the at least one driving position (FP), the at least one holding mandrel (6) is situated at least in sections or completely behind the lateral circumference of the at least one driverless transport vehicle (2).
4. The transport apparatus of claim 3, wherein: the at least one adapter (3) has at least one support arm (12), on which at least one support arm (12) the at least one holding mandrel (6) is arranged, and wherein, in order to transfer the at least one holding mandrel (6) from the at least one working position (AP) into the at least one driving position (FP) and from the at least one driving position (FP) into the at least one working position (AP), the at least one support arm (12) is swivelable about a horizontally oriented axis, or the at least one adapter (3) has at least one support arm (12), on which at least one support arm (12) the at least one holding mandrel (6) is arranged, and wherein the transport apparatus (1) has at least one linear actuator (90), to which the at least one support arm (12) is connected, wherein, in order to transfer the at least one holding mandrel (6) the at least one working position (AP) into the at least one driving position (FP) and from the at least one driving position (FP) into the at least one working position (AP), the at least one support arm (12) is adjustable in linear direction via the at least one linear actuator (90).
5. The transport apparatus of claim 3, in which the at least one adapter (3) has at least one tilt mechanism that is capable of performing a tilt adjustment about a horizontally oriented axis (112) of the at least one holding mandrel (6) relative to the at least one support arm (12).
6. The transport apparatus of claim 5, further comprising: at least one tilt sensor, an actuator, and a control device or regulating device (S) connected to the at least one tilt sensor and the actuator, wherein the control device or regulating device (S) is designed to detect an actual tilt of the at least one holding mandrel (6) relative to the support arm (12) with the help of the at least one tilt sensor, and wherein the control device or regulating device (S) can automatically control the actuator to adjust the tilt position of the at least one holding mandrel (6) if the actual tilt of the at least one holding mandrel (6) relative to the support arm (12) deviates from a specified target tilt.
7. The transport apparatus of claim 6, wherein: the at least one driverless transport vehicle (2) can independently receive the at least one adapter (3) and independently connect to the at least one received adapter (3) in a separable manner, or wherein the at least one driverless transport vehicle (2) can independently separate an existing connection to the at least one already received adapter (3) and independently deposit the at least one already received adapter (3).
8. The transport apparatus of claim 7, wherein: the at least one driverless transport vehicle (2) or the at least one adapter (3) has a lifting mechanism (51), via which lifting mechanism (51) the at least one adapter (3) is liftable relative to the at least one transport vehicle (2) for the purpose of the independent receiving, such that the at least one adapter (3) loses an up to then existing surface contact with a floor surface, or wherein: the at least one driverless transport vehicle (2) and the at least one adapter (3) interact via a centering mechanism, which centering mechanism can align the at least one adapter (3) relative to the at least one transport vehicle (2) when the adapter (3) is independently received via the at least one transport vehicle (2), or wherein: the at least one driverless transport vehicle (2) and the at least one adapter (3) interact via a clamp bolt (34) and a clamping mechanism (58), via which clamp bolt (34) and clamping mechanism (58) the at least one adapter (3) can be at least largely immovably fixed to the driverless transport vehicle (2).
9. The transport apparatus of claim 7, wherein the at least one driverless transport vehicle (2) is in contact with at least one sensor system (55), via which at least one sensor system (55) the at least one driverless transport vehicle (2) can detect an actual position of the at least one adapter and move in consideration of the detected actual position into a receiving position that is suitable to independently receive the at least one adapter (3).
10. The transport apparatus of claim 1, wherein the at least one driverless transport vehicle (2) has a plug (44), and wherein the at least one adapter (3) comprises a mating plug (46), which corresponds to the plug (44), wherein the plug (44) and the mating plug (46) are pluggable into each other via an actuator designed as part of the transport apparatus (1), wherein an electric or fluidic connection is producible between the at least one driverless transport vehicle (2) and the at least one adapter (3).
11. The transport apparatus of claim 1, further comprising an actuating mechanism (76), via which the supply roll (8) being held via the at least one adapter (3) can be moved relative to the driverless transport vehicle along an axis that is oriented parallel or substantially parallel to a floor surface and perpendicular to a longitudinal axis of the supply roll (8).
12. A packaging system (100) used to package articles, such as beverage containers, the packaging system (100) comprising: at least one packaging apparatus (20), which can unwind packaging material from a supply roll (8), and which is designed to apply the packaging material unwound from the supply roll (8) onto articles, at least one driverless transport vehicle (2), which interacts with the at least one packaging apparatus (20) in feeding supply rolls (8) to the packaging apparatus (20), and at least one adapter (3), wherein the at least one adapter (3) can be separably connected to the at least one driverless transport vehicle (2) and is designed to hold at least one supply roll (8).
13. The packaging system of claim 12, comprising a handling device (80) designed as articulated robot (82), that delivers supply rolls (8) to the at least one adapter (3).
14. The packaging system of claim 13, further comprising at least one navigation aid (38) having a triangular geometry, wherein the at least one driverless transport vehicle (2) has a sensor system (55), wherein the sensor system (55) the at least one driverless transport vehicle (2) can detect a position of the at least one navigation aid (38), and wherein the driverless transport vehicle (2) is designed to independently and in consideration of the position of the at least one navigation aid (38) detected by the sensor system (55) move toward a delivery position provided for a supply roll (8) to be passed on to the at least one packaging apparatus (20).
15. A method used to operate a packaging apparatus, comprising: feeding at least one supply roll (8) to at least one packaging apparatus (20) with at least one driverless transport vehicle (2) comprising at least one adapter (3) that is separably connected to the driverless transport vehicle (20), wherein the at least one driverless transport vehicle (2) transports the at least one supply roll (8), being held via the at least one adapter (3), along a defined transfer path to the at least one packaging apparatus (20), and introducing the at least one supply roll (8) into the at least one packaging apparatus (2). unwinding packaging material from the at least one supply roll (8), and applying the packaging material unwound from the at least one supply roll (8) onto articles.
16. The method of claim 15, wherein the at least one driverless transport vehicle (2) independently moves toward the at least one adapter (3), and independently connects to the at least one adapter (3) toward which it has moved.
17. The method of claim 15, wherein: the at least one driverless transport vehicle or the at least one adapter (3) has a lifting mechanism (51), via which lifting mechanism (51) the at least one adapter (3) is lifted relative to the at least one driverless transport vehicle (2), with the at least one adapter (3) losing its surface contact with a floor surface after the at least one driverless transport vehicle (2) has moved toward the at least one adapter (3), or wherein the at least one driverless transport vehicle (2) and the at least one adapter (3) together form a centering mechanism, via which centering mechanism the at least one adapter is aligned relative to the at least one driverless transport vehicle (2) when the adapter is independently received via the at least one driverless transport vehicle (2), or wherein the at least one driverless transport vehicle (2) and the at least one adapter (3) interact via a clamp bolt (34) and a clamping mechanism (58), via which clamp bolt (34) and clamping mechanism (58) the at least one adapter (3) and the at least one transport vehicle (2) are connected.
18. The method of claim 15, wherein the at least one driverless transport vehicle (2) has at least one sensor system (55) that detects an actual position of the at least one adapter and moves in consideration of the detected actual position into a receiving position that is suitable to independently receive the at least one adapter (3).
19. The method of claim 15, wherein, after having transported the at least one supply roll (8), the at least one adapter (3) independently introduces the at least one supply roll (8) into the at least one packaging apparatus (20).
20. The method of claim 19, wherein the at least one adapter (3) comprises at least one holding mandrel (6), wherein the at least one holding mandrel (6): in at least one working position (AP), receives at least one supply roll (8) and is then transferred together with the at least one supply roll (8) into the at least one driving position (FP), such that, by the transfer of the at least one holding mandrel (6) from the at least one working position (AP) into the at least one driving position (FP), a center of gravity of the at least one driverless transport vehicle (2) and the at least one supply roll (8) is shifted toward a middle of the at least one driverless transport vehicle (2), and wherein the at least one holding mandrel (6) is situated in the at least one driving position (FP) during the transport of the at least one supply roll (8) along the defined transfer path, and wherein: the transfer of the at least one holding mandrel (6) from the at least one working position (AP) into the at least one driving position (FP) is achieved by a swivel movement of at least one support arm (12) of the at least one adapter (3), on which at least one support arm (12) the at least one holding mandrel (6) is arranged, or wherein the transfer of the at least one holding mandrel (6) from the at least one working position (AP) into the at least one driving position (FP) is achieved by a movement of the at least one holding mandrel (6) via at least one linear actuator (90).
21. The method of claim 15, wherein the at least one driverless transport vehicle (2) has a plug (44), and the at least one adapter (3) comprises a mating plug (46), which corresponds to the plug (44) of the at least one transport vehicle (2), wherein the plug (44) and the mating plug (46) are plugged into each other via an actuator designed as part of the transport apparatus (1), wherein an electric or fluidic connection is produced between the at least one driverless transport vehicle (2) and the at least one adapter (3).
22. The method of claim 15, wherein at least one navigation aid (38) having a triangular geometry, is arranged at a defined position in the range of the at least one packaging apparatus (20), wherein the at least one driverless transport vehicle (2) has a sensor system (55) that detects a position of the at least one navigation aid (38), and wherein the driverless transport vehicle (2) moves toward a specific delivery position in consideration of the detected position of the at least one navigation aid (38), and in the delivery position then passes on at least one supply roll (8) to the at least one packaging apparatus (20).
23. The method of claim 15 wherein the unwinding step comprises unwinding packaging material from the at least one supply roll (8) that was fed to the at least one packaging apparatus (20) with the help of the at least one driverless transport vehicle (2).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0063] In the following passages, the attached figures further illustrate typical embodiments of the invention and their advantages. The size ratios of the individual elements in the figures do not necessarily reflect the real size ratios. It is to be understood that in some instances various aspects of the invention may be shown exaggerated or enlarged in relation to other elements in order to facilitate an understanding of the invention.
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DETAILED DESCRIPTION OF THE INVENTION
[0080] The same or equivalent elements of the invention are designated using identical reference characters. Furthermore and for the sake of clarity, only the reference characters relevant for describing the individual figures are provided. It should be understood that the detailed description and specific examples, while indicating preferred embodiments, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
[0081] The embodiments, examples and alternatives of the preceding paragraphs, the claims, or the following figures and description, including any of their various views or respective individual features, may be taken independently or in any combination. Features described in connection with one embodiment are applicable to all embodiments, unless such features are incompatible.
[0082] If illustrations and views are generally referred to as being schematic in the context of the following description of figures, this is by no means intended to imply that the illustrations of the figures and their description are of inferior significance with regard to the disclosure of the invention. The person skilled in the art is fully capable of gathering sufficient information from the schematically and abstractly drawn illustrations for facilitating the understanding of the invention without the understanding being in any way impaired by, for example, the size ratios being drawn and being potentially not precisely true to scale. On the basis of the more concretely explained realizations of the method according to the invention and on the basis of the more concretely explained functionality of the apparatus according to the invention in the figures, the reader as a person skilled in the art is thus enabled to derive a better understanding of the inventive idea, which is formulated in a more general and/or more abstract manner in the claims and in the general part of the description.
[0083]
[0084] As will be described below, the adapter 3 can be connected to the driverless transport vehicle 2, with the adapter 3 then being supported by the driverless transport vehicle 2. Covers 13 are arranged between the cylindrical cores 9 in order to prevent an unintentional contact with the driverless transport vehicle 2.
[0085] The adapter 3 has two holding mandrels 6, which can each receive a supply roll 8 (cf.
[0086] In order to hold a supply roll 8, it is also conceivable for other embodiments that a gripper, a prism, and/or an articulated robot, for example, is connected to the frame structure 5 instead of the holding mandrels 6. Embodiments with holding mandrels 6 have, however, proved successful in receiving supply rolls 8 in a simple manner.
[0087] The holding mandrels 6 in
[0088] Since supply rolls 8 can have a relatively high mass, the arrangement of the holding mandrels 6 correspondingly to the driving position FP as shown in
[0089] For the purpose of the receiving via a driverless vehicle 2, the driverless transport vehicle 2 is driven under the adapter 3, while the driverless transport vehicle 2 enters a tunnel 15 provided by the frame structure 5 of the adapter 3, as will be described further below. In this context it is also advantageous for the holding mandrels 6 to be situated in the driving position FP of
[0090] In order to be able to deliver a supply roll 8 arranged on a holding mandrel 6 to a packaging apparatus 20, the particular support arm 12 with the thereon arranged holding mandrel 6 and the particular supply roll 8 is swiveled into the working position of
[0091] It is in this context discernible from each of the
[0092] Also, when receiving a new supply roll 8 via a holding mandrel 6, it can be necessary for the particular holding mandrel 6 to be previously swiveled via the particular actuator cylinder 17 and to be transferred into an orientation in which the longitudinal axis of the particular holding mandrel is oriented perpendicular or at least at least approximately perpendicular. Such an orientation of the holding mandrel 6 is illustrated in each of the
[0093] Since an inaccurate alignment of the holding mandrel 6 can lead to problems when delivering a supply roll 8 to the packaging apparatus 20, and since an inaccurate alignment of the holding mandrel 6 can moreover lead to problems when receiving a new supply roll 8 via the particular holding mandrel 6, each holding mandrel 6 has a sensor assigned to it, which detects the particular actual tilt or position or orientation of the particular holding mandrel 6 relative to the particular support arm 12.
[0094] The particular sensor supplies information on the particular actual tilt, position, or orientation of the particular holding mandrel 6 to the control device and/or regulating device S designed as part of the transport apparatus 1. The control device and/or regulating device S can then check whether the particular detected actual tilt or position or orientation corresponds to a specified target tilt or position or orientation, and, if required, it can control the actuator cylinder 17 to correct the particular actual tilt or position or orientation if the particular detected actual tilt or position or orientation deviates from the specified target tilt or position or orientation. As a result, the particular actual tilt or position or orientation of the holding mandrel 6 corresponds very precisely with a specified target tilt or position or orientation, whereby a particular supply roll 8 can be safely delivered to a packaging apparatus 20, and whereby a particular holding mandrel 6 can accurately receive a new supply roll 8.
[0095] The working position AP of the support arm 12 can be varied in a specified angle range or tilt range. Corresponding conditions, for example an uneven floor surface, can hereby be compensated when delivering a supply roll 8 to a packaging apparatus 20 (cf.
[0096] Furthermore, the reference number 16 indicates a terminal box positioned on the top frame 7 of the frame structure 5. Electronic components that supply the actuators 14 with electric power are arranged in the terminal box 16. A control device and/or regulating device that can control the actuator cylinders 17, for example, is moreover arranged inside the terminal box 16.
[0097] The schematic side view of
[0098] A control of the pressure cylinder 22 is moreover carried out via the control device and/or regulating device S designed as part of the transport apparatus. The pressure plate 23 is retracted via the pressure cylinder 22 into the position shown in
[0099] In order to be able to receive the adapter 3 via a driverless transport vehicle 2, it is necessary that the driverless transport vehicle 2 can move precisely and collision-free into the tunnel 15 (cf.
[0100] The schematic illustration of
[0101] In order to receive the adapter 3 via the transport vehicle 2, the driverless transport vehicle 2 first moves into the tunnel 15 provided by the adapter 3, as mentioned above. As will be described in more detail below, the driverless transport vehicle 2 subsequently lifts the adapter 3, whereby the support feet 11 lose their surface contact with a floor surface. In order to be able to move the adapter 3 steadily via the driverless transport vehicle 2 and in order for the adapter to then be able to operate reliably, it is necessary for the adapter, which is then being supported by the driverless transport vehicle 2, to be situated very precisely in a specified position relative to the driverless transport vehicle 2.
[0102] The adapter 3 therefore has a plurality of centering bolts 36 which dip into corresponding centering bushings 56 (cf.
[0103] In this context it has also proved successful for the control device and/or regulating device S to be designed such that it can detect when the centering bolts 36 have dipped into the centering bushings 56. It can be provided in this context that the control device and/or regulating device S allows a movement of the driverless transport vehicle 2 only in the instance of having detected that the centering bolts 36 have dipped into the centering bushings 56. In this way it can be prevented that the driverless transport vehicle 2 is moved toward a packaging apparatus 20 in order to supply the packaging apparatus 20 with supply rolls 8 if a received adapter 3 is improperly positioned on the driverless transport vehicle 2.
[0104] Via the centering bolts 36 dipping into the centering bushings 56, it is accordingly possible to detect, whether the adapter 3 is positioned on the driverless transport vehicle 2 The detection of a relative position of the adapter 3 relative to the driverless transport vehicle 2 can furthermore be carried out by the reference bars 19.
[0105] Problems associated herewith in an improper delivery of a supply roll 8 to the packaging apparatus 20, which can be caused by an adapter 3 positioned in an inaccurate orientation on the driverless transport vehicle 2, can hereby be excluded.
[0106] In order to fix the adapter 3 to the driverless transport vehicle 2 subsequently or after the adapter 3 has entered the tunnel 15, the adapter 3 moreover has a plurality of coupling media 32, which are each designed as clamp bolts 34. The coupling media 32 or the clamp bolts 34 interact with a clamping mechanism 58 of the driverless transport vehicle 2; the clamping mechanism 58 is shown in the
[0107] The adapter 3 can be fixed in an immovable and clamping manner to the driverless transport vehicle 2 via the two clamp bolts 34 illustrated in
[0108] In this context, embodiments have proved successful in which the control device and/or regulating device S enables a connection between the adapter 3 and the driverless vehicle 2 only after the control device and/or regulating device S has already detected that the centering bolts 36 have already dipped into the centering bushings 56.
[0109] On the underside of the adapter 3, there is moreover a mating plug 46, which is plugged into a corresponding plug 44 of the driverless transport vehicle 2 when the adapter 3 is received via the driverless transport vehicle 2. It is hereby possible to produce an electrical connection between the driverless transport vehicle 2 and the adapter 3. In the present context, the plug 44 of the driverless transport vehicle 2 is adjusted or lifted in vertical direction via a pneumatic cylinder (not illustrated here) in order to be plugged into the mating plug 46 of the adapter 3. After connecting the plug 44 of the driverless transport vehicle 2 to the mating plug 46 of the adapter 3, the driverless transport vehicle 2 can supply the adapter 3 with electric power via this plug connection.
[0110] It is also conceivable for further embodiments that the transport apparatus 1 has no such plug connection. The adapter 3 can also be supplied with electric power in an inductive manner, for example. A transfer of operating instructions from the driverless transport vehicle 2 to the adapter 3 can also be carried out in a wireless manner or via radio, where appropriate. It is also possible in other embodiments that the plug 44 and the mating plug 46 are plugged into each other as a result of the adapter 3 being lifted via the transport vehicle 2.
[0111]
[0112] Arranged on a top side of the driverless transport vehicle 2 are two receiving bars 52, which are connected to a lifting mechanism 51 or to a lifting unit 50.
[0113] The
[0114]
[0115] In order for the packaging apparatus 20 to be able to apply packaging material or film material onto articles, the packaging apparatus 20 needs to be fed with supply rolls 8 at regular intervals when the supply of film material or packaging material of a supply roll 8 already situated in the packaging apparatus 20 is depleted or nearly depleted. A transport apparatus 1 is provided in order to feed supply rolls 8 to the packaging apparatus 20, the transport apparatus 1 comprising a driverless transport vehicle 2 and an adapter 3. The transport apparatus 1 can feed supply rolls 8 to the packaging apparatus 20 according to the steps as illustrated below with the
[0116]
[0117] The perspective view of
[0118] The packaging apparatus 20 comprises a suction shaft 67 to extract packaging material or a free end section of packaging material from a new supply roll 8. The suction shaft 67 can seize the particular free end section via negative pressure and can then move along beneath the sealing bar 64 together with the free end section. In order to connect the extracted free end section of packaging material from the new supply roll 8 to packaging material that is already accommodated in the packaging machine 20, the sealing bar 64 is subsequently moved downward in vertical direction, in which context the sealing bar 64 guides the extracted free end section against the packaging material already accommodated in the packaging machine and applies temperature to it. The extracted free end section of packaging material of the new supply roll 8 is hereby connected or heat-sealed to the packaging material that is already accommodated in the packaging apparatus 20.
[0119] The new roll 8 discernible in the illustration of
[0120] In
[0121] It is alternatively conceivable that the insertion plate 62 remains in its position and that the machine mandrel 60 is moved in axial direction together with the supply roll 8 positioned on it, whereby the already positioned supply roll 8 is slid against stop. It is also possible that the insertion plate 62 can alternate between the machine mandrels 60 so that the insertion plate 62 can slide supply rolls 8 onto both machine mandrels 60. In this context it has proved successful for the insertion plate 62 to be mechanically connected to the suction shaft 67.
[0122] The perspective view in
[0123] The free end 61 of the machine mandrel 60 (
[0124] The free end 61 of the machine mandrel 60 (
[0125]
[0126] The transport apparatus 1 furthermore comprises a driverless transport vehicle 2 as well as an adapter 3, which adapter 3 is not yet attached to the driverless transport vehicle 2. The adapter 3 has two holding mandrels 6, which can each hold one supply roll 8. The adapter 3 can thus hold a supply roll 8 until the supply roll 8 is delivered to a packaging apparatus 20.
[0127] The
[0128] It is also possible for the driverless transport vehicle 2 to move into the tunnel 15 of the adapter 3 with the help of a laser navigation and reflector markers and/or with the help of data for a two-dimensional map stored in a control device and/or regulating device S forming a part of the transport apparatus 1. The driverless transport vehicle 2 can reduce its previous speed when entering the tunnel 15 in order to further minimize the risk of an inadvertent collision with the adapter 3.
[0129] In the view of
[0130] A lifting unit 50 of the driverless transport vehicle 2 is lifted and in this context comes into surface contact with the adapter 3, as already described above for the
[0131] The control device and/or regulating device S can thus check the presence of further parameters, such as a specified relative position of the driverless transport vehicle 2 in relation to the adapter 3, and can cause or prevent a lifting of the adapter 3 depending on the result determined in the context of the particular check. It is also possible for the control device and/or regulating device S to have a display designed as touch screen, via which a user can approve a lifting of the adapter 3 via the driverless transport vehicle 2. In preferred embodiments, however, the receiving and connection between the driverless transport vehicle 2 and the adapter 3 is carried out in a completely automated manner, so a manual intervention is usually not necessary.
[0132] The lifting or receiving of the adapter 3 via the driverless transport vehicle 2 is discernible from
[0133] These laser scanners can be arranged on one or two opposite sides of the driverless transport vehicle 2 or in a corner area of the driverless transport vehicle 2, as illustrated above. Lifting the adapter 3 relative to a floor surface can be carried out in such a manner that these laser scanners are no longer covered by the adapter 3 after the adapter 3 has been lifted, with the result that the driverless transport vehicle 2 can also continue to navigate when holding an adapter 3.
[0134] The schematic perspective view of
[0135] A delivery to the transport apparatus 1 can in this context be carried out according the description for the following
[0136] Via the camera system 86, it is also possible to determine if the supply roll 8 is damaged. In such a case, the handling device 80 will not receive the damaged supply roll 8, and instead seize another supply roll that complies with specified characteristics or that is not damaged.
[0137] It is also possible for the handling device 80 or the articulated robot 82 to be equipped with a tool change system in order to fulfill tasks going beyond the handling of supply rolls 8. It is also possible in practice for the handling device 80 or the articulated robot 82 to be surrounded by a safety device, for example by a fence, which protects the handling device 80 or the articulated robot 82 from an unintentional contact caused by an operator.
[0138] The safety device or the fence can have a lock, a gate or a roller shutter, through which the driverless transport vehicle 2 with the thereto attached adapter 3 enters into the vicinity of the handling device 80 or of the articulated robot 82.
[0139] It is also possible for the handling device 80 or the articulated robot 82 to have a sensor system, via which sensor system the handling device 80 or the articulated robot 82 detects the approach of an operator. The handling device 80 or the articulated robot 82 can then independently block a further movement and, in particular, can independently shut off.
[0140] Moreover shown in
[0141] If the particular direction of rotation does not correspond to the specified target direction of rotation, the handling device 80 or the articulated robot 82 can deposit the already received supply roll 8 on the turning station 88 and then take it up again from an opposite side, so that the particular direction of rotation in the packaging apparatus 20 corresponds to a specified target direction of rotation, or so that the handling device 80 or the articulated robot 82 can deliver the supply roll 8 held via the clamping mandrel 84 to the transport apparatus 1 with a specified direction of rotation.
[0142] It can moreover be possible for a packaging system 100 to comprise a plurality of packaging apparatuses 20, which are fed with supply rolls 8 by exactly one transport apparatus 1 or also by a plurality of transport apparatuses 1. In such embodiments, the handling device 80 can pass on supply rolls 8 to the exactly one transport apparatus 1 or to the plurality of transport apparatuses 1. If required, a coordination or control of the handling device 80 and of the plurality of transport apparatuses can be carried out by a control system or by a central computer unit.
[0143] The schematic perspective views of
[0144] The
[0145] In the exemplary embodiment of
[0146] A further step is illustrated by the
[0147] In the working position AP of the holding mandrel 6, the handling device 80 can position a supply roll 8 on the holding mandrel 6. For this purpose, the handling device 80 dips its clamping mandrel 84 into a hollow cylindrical core 9 (cf.
[0148] In
[0149] After the clamping mandrel 84 has left the hollow cylindrical core 9 of the supply roll 8, the transport apparatus 1 can swivel the holding mandrel 6 together with the supply roll 8 from the working position AP of
[0150] The schematic perspective views of
[0151] As already mentioned above, the transport apparatus 1 can move into a vicinity of the packaging apparatus 20 with the help of the navigation aids 38.
[0152] It is discernible from
[0153] The
[0154] The transport apparatus 1 hereupon moves away from the packaging apparatus 20 according to
[0155] The
[0156] The schematic perspective views of
[0157] In the illustration of
[0158] In
[0159] The
[0160] It is alternatively possible for the transport apparatus 1 to remain in its position, with the machine mandrel 60 being moved in axial direction and hereby receiving the supply roll 8. The further sliding of the supply roll 8 onto the machine mandrel 60 is then carried out according to
[0161] The further components illustrated in
[0162] The schematic perspective views of
[0163] The transport apparatus 1 first moves from the position of
[0164]
[0165] The handling device 80 subsequently dips its clamping mandrel 84 into the hollow cylindrical core 9 and fixes it in a clamping manner to the clamping mandrel 84 as shown in
[0166] It is conceivable for alternative embodiments that the transport apparatus 1 deposits a used-up supply roll 1 at a defined location with the holding mandrel 6 being swiveled into a certain position and subsequently being released. Depending on a tilt of the holding mandrel 6, the hollow cylindrical core 9 can be slid off the holding mandrel 6 by gravity or with the help of the pressure plate 23 already described with
[0167] The schematic perspective views of
[0168] The transport apparatus 1 is moved from the position of
[0169] In
[0170] The schematic perspective view in
[0171] The embodiment of the transport apparatus 1 in
[0172] It is possible in embodiments according to
[0173] The schematic illustrations in
[0174] The support feet 11 present in the exemplary embodiment of the
[0175] The schematic side view of
[0176] As indicated by an arrow illustration in
[0177] Like the exemplary embodiment of a transport apparatus 1 according to
[0178] In this context, the
[0179] It is also conceivable for various embodiments to be provided only with the further linear actuator 91, while the linear actuator 90, which causes the horizontal movement of the holding mandrel 6, can be absent in these embodiments. The further linear actuator 91 can then be arranged in the area of a front side of the adapter 3 or in a position according to
[0180] The schematic side views of
[0181]
[0182]
[0183]
[0184] The embodiment of the transport apparatus 1 of
[0185]
[0186] In other embodiments, the components illustrated in
[0187] The movement in this context is carried out along a direction or an axis aligned parallel to a floor surface and perpendicular to a longitudinal axis of the supply roll 8. By such a movement, the supply roll 8 can be adjusted transverse to the packaging apparatus 20 if the supply roll 8 does not accurately meet with the machine mandrel 60 of a packaging apparatus 20. In the present context, the pressure required for the particular positioning movement is applied to the pneumatic cylinders 72 and 74 via the pneumatic lines 78.
[0188] It is also possible that a supply roll 8 meets with a machine mandrel 60 of a packaging machine and that the movement transverse to the packaging apparatus 20, if required, is only carried out subsequently or after a contact of the supply roll 8 with the machine mandrel 60. In this context, the pneumatic cylinders 72 and 74 can carry out a return stroke or remain in an extended position, as required.
[0189] As already mentioned above, the transport apparatus 1 can comprise a tilt sensor. The application of pressure can be carried out in consideration of values supplied by the tilt sensor. In this way, the particular supply roll 8 can be held precisely in the particular position even under conditions of a sloping floor, because the pressure application is adjustable in such embodiments to the floor conditions determined by the tilt sensor determined.
[0190] Other actuators that adjust the carriage along the direction described can be provided instead of the pneumatic cylinders 72 and 74. Electric cylinders, for example, are suited to bring about the described adjustment. It is also possible that a mechanical construction is provided instead of the pneumatic cylinders to adjust the carriage along the described direction.
[0191] The invention has been described with reference to a preferred embodiment. Those skilled in the art will appreciate that numerous changes and modifications can be made to the preferred embodiments of the invention and that such changes and modifications can be made without departing from the spirit of the invention. It is therefore intended that the appended claims cover all such equivalent variations as fall within the true spirit and scope of the invention.
[0192] It should be explicitly mentioned at this point that all aspects and embodiment variants explained in the context of the apparatus according to the invention can likewise pertain to or constitute partial aspects of the method or the system according to the invention. If specific aspects and/or interrelations and/or effects relating to the apparatus according to the invention are referred to at some point in the present description or in the claims definitions, this therefore likewise pertains to the method and to the system according to the invention. The same applies conversely, so that all aspects and embodiment variants explained in the context of the method according to the invention can likewise pertain to or constitute partial aspects of the apparatus according to the invention. If specific aspects and/or interrelations and/or effects relating to the method according to the invention are referred to at some point in the present description or in the claims definitions, this therefore likewise pertains to the apparatus according to the invention.
LIST OF REFERENCE NUMBERS
[0193] 1 Transport apparatus [0194] 2 Driverless transport vehicle [0195] 3 Adapter [0196] 5 Frame structure [0197] 6 Holding mandrel [0198] 7 Top frame [0199] 8 Supply roll [0200] 9 Hollow cylindrical core (of the supply roll 8) [0201] 11 Support feet [0202] 12 Support arm [0203] 13 Cover [0204] 14 Actuator [0205] 15 Tunnel [0206] 16 Terminal box [0207] 17 Actuator cylinder [0208] 19 Reference bar [0209] 20 Packaging apparatus [0210] 22 Pressure cylinder [0211] 23 Pressure plate [0212] 32 Coupling medium [0213] 34 Clamp bolt [0214] 36 Centering bolt [0215] 38 Navigation aid [0216] 44 Plug [0217] 46 Mating plug [0218] 50 Lifting unit [0219] 51 Lifting mechanism [0220] 52 Receiving bar [0221] 55 Sensor system [0222] 56 Centering bushing [0223] 58 Clamping mechanism [0224] 60 Machine mandrel [0225] 61 Free end (machine mandrel 60) [0226] 62 Insertion plate [0227] 64 Sealing bar [0228] 67 Suction shaft [0229] 70 Pallet [0230] 72 Pneumatic cylinder [0231] 74 Pneumatic cylinder [0232] 76 Actuating mechanism [0233] 78 Pneumatic line [0234] 80 Handling device [0235] 82 Articulated robot [0236] 84 Clamping mandrel [0237] 86 Camera system [0238] 88 Turning station [0239] 90 Linear actuator [0240] 91 Further linear actuator [0241] 100 Packaging system [0242] AP Working position [0243] FP Driving position [0244] H1 Horizontally oriented axis [0245] H2 Further horizontally oriented axis [0246] S Control device and/or regulating device