COOKING EXPANSION MODULE
20240049910 ยท 2024-02-15
Inventors
- George Hardin (Hattiesburg, MS, US)
- Michael Dillane (Hoboken, NJ, US)
- Joseph C. Spencer (Boynton Beach, FL, US)
- Peter Weremchuk (Hoboken, NJ, US)
- Tom Guyett (Boynton Beach, FL, US)
- Eliott G. Copier (Grand Rapids, MI, US)
- William Michael Kennedy (Wellington, FL, US)
Cpc classification
A47J27/08
HUMAN NECESSITIES
International classification
Abstract
An add-on expansion module is provided that can be used with existing cooking appliances in order to allow the cooking appliance to perform multiple cooking functions. The module is designed to fit on top of a cooking appliance's vessel, with the cooking appliance's lid able to fit on the module. Therefore, the module does not require an additional lid to store. The module includes a support structure that may include one or more housings in which cooking accessories may be retained. The cooking accessories may carry out many cooking functions, including steam, air fry, smoke, sous vide, timed ingredient add, and food processor functions. The module further includes two openings that allow a user to access the contents of the vessel during the cooking process, for example to add or stir ingredients, without having to remove the module.
Claims
1. A module for use with a cooking appliance having a vessel and a lid, the module comprising: an outer support wall, the outer support wall including: a downwardly projecting lip member that is configured to sit on a flange of the vessel; a receiving flange portion that is sized and shaped to receive the lid; an inner support structure including at least one arm member extending therefrom and coupled to the outer support wall; and at least one opening defined by the outer support wall and the at least one arm member.
2. The module of claim 1, the module further comprising one or more cooking accessories configured to be received within one or more housings associated with the inner support structure.
3. The module of claim 2 wherein the one or more housings are coupled to the inner support structure.
4. The module of claim 1 wherein the inner support structure includes two arm members.
5. The module of claim 4 wherein the module includes two openings defined by the two arm members and the outer support wall.
6. The module of claim 2, wherein the module includes at least two housings coupled to the inner structure.
7. The module of claim 2, wherein the cooking accessories include one or more of an air fry accessory, steamer accessory, smoker accessory, sous vide accessory, delay add accessory, food processor accessory, and a stirrer accessory.
8. The module of claim 1, wherein the inner support structure includes a heating element and a fan member configured to blow heated air into the vessel.
9. The module of claim 2 wherein the one or more cooking accessories and the one or more housings are in electronic communication with one another.
10. The module of claim 1 further comprising a reflector positioned and located on a floor of the vessel.
11. A cooking system, the cooking system comprising: a vessel; a lid engageable with the vessel; and a cooking expansion module configured to be positioned and located between the vessel and the lid, the cooking expansion module including an inner support structure coupled to an outer support wall of the cooking expansion module.
12. The cooking system of claim 11 further comprising at least one opening defined by the inner support structure and the outer support wall.
13. The cooking system of claim 11 further comprising a heating element and fan member supported by at least one of the inner support structure and the outer support wall.
14. The cooking system of claim 11 further comprising a reflector positioned and located within the vessel.
15. The cooking system of claim 11 wherein inner support structure is configured for receiving one or more cooking accessories.
16. The cooking system of claim 11 further comprising a grill rack positioned and located within the vessel.
17. A grill module for use with a cooking appliance having a vessel and a lid, the grill module comprising: an outer support wall, the outer support wall including: a downwardly projecting lip member that is configured to sit on a flange of the vessel; a receiving flange portion that is sized and shaped to receive the lid; an inner support structure including a central housing unit and at least one arm member extending therefrom and coupled to the outer support wall; at least one opening defined by the outer support wall and the at least one arm member; a heating element supported by at least one of the inner support structure and the outer support wall; and a grill rack resting on a floor of the vessel.
18. The grill module of claim 17 further comprising a reflector positioned and located between the grill rack and the floor of the vessel.
19. The grill module of claim 18, the grill rack including slots through which oils and fats of a food item being cooked on the grill rack may drip.
20. The grill module of claim 17, the grill module further comprising a fan member supported by at least one of the inner support structure and the outer support wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] For a better understanding of the present invention, reference may be made to the following accompanying drawings.
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DETAILED DESCRIPTION OF THE INVENTION
[0035] An air fry expansion module 1 (hereinafter referred to simply as the module 1) is illustrated with a lid 5 from an existing cooking appliance coupled to the module 1. The module 1 allows an existing cooking appliance (not illustrated) to perform an air frying function in addition to its built-in cooking features (e.g., rice cooking, slow cooking, sauting) without exchanging lids.
[0036]
[0037] The module 1 also includes carrying handles 30 that may not only be used to carry the module 1, but also in some embodiments may include additional hardware by which the lid 5 may (or may not) be secured to the module 1. In some embodiments, the additional hardware is not part of the carrying handles. More particularly, many prior art lids 5 include a latch member 35 on both of its sides that may substantially align with hardware on the module 1 when the lid 5 is placed on the module 1. The latch members 35 may be engageable with such hardware (not shown) using a number of known or foreseeable methods or mechanisms. In the illustrated embodiment, the latch members 35 include a tab member 40 having hook members 45 that could be engageable with the module 1 when the tab members 40 are operated. The latch members 35 may be engaged to the module 1 when the module 1 is in use or simply when the module 1, lid 5, and cooking appliance are stowed away and not in use. The latch members 35 and/or handles 30 could also provide the function of a cord wrap feature for easy storage. In various embodiments, more or fewer latch members 35 may be provided.
[0038] The front side 10 preferably includes a control panel/display (not illustrated) that may also include controls themselves for operating the module 1 and carrying out an air frying function, or other functions built into the existing cooking appliance. The module 1 may interface with the electronics on the existing cooking appliance to control or enhance the underlying functionality thereof. The front side 10 as illustrated in
[0039] The rear side 15 preferably includes a vented portion 55 in air communication with ducting in the module 1 through which air may enter or exit the module 1 when the air frying function is enabled. This may allow heat generated by the electronics and hardware components of the module 1 to be exhausted. The rear side 15 also preferably includes an exit port (not illustrated) for a power cord to exit the module 1. In alternative embodiments, the power source of the module 1 may integrate with the power source of the vessel using known or foreseeable methods such that only one power cord is used to operate the module 1 and the vessel. The power cord is preferably used to power various components housed in the module 1 that carry out the air frying function, as will be described below.
[0040] Some components that carry out the air frying function are illustrated in
[0041]
[0042] The central housing unit 80 is illustrated as generally circular in shape but could take on other shapes, such as ovals or rectangles. The central housing unit 80 preferably supports and houses or contains the heating element 65 and the fan 70, as well as the motor and air duct channels (not illustrated) that help carry out the air frying function. The air ducting preferably isolates the motor cooling airflow from the air fry convection airflow and may exit the module 1 via the vented portion 55. The air flow path within the module 1 and its inner support structure 75 may also incorporate an inlet channel around the control panel/display for thermal management. Air ducting may be positioned within one or both of the two arm members 85, 90.
[0043] The necessary cabling for controls and power may be located in the central housing unit 80 and in communication with the components needing power. The cabling for controls and power may also be located in at least one of the arm members 85, 90. Preferably, the power cord extends through one arm member 90 and exits through the power cord exit port described above. In the illustrated embodiment, the arm member 90 is wider than the arm member 85, though in alternative embodiments that may vary. Furthermore, in some embodiments, at least one of the arm members 85, 90, or the central housing unit 80, may include cooking accessories mounted thereon to carry out other cooking operations (e.g., smoking, steaming, grilling).
[0044] As illustrated in
[0045] Openings are defined by the at least one arm member(s) and the outer wall. In the illustrative embodiment, two openings 105, 110 are defined by the arm members 85, 90 and the outer wall 20. As the outer wall 20 is preferably generally vertically oriented, it may not materially reduce the size of the openings 105, 110. The openings 105, 110 provide access to the cooking vessel when a lid such as the lid 5 is removed. A user can, for example, add ingredients during various times of the cooking process. It may also allow a user to inspect the cooking process and make adjustments such as mixing ingredients without substantially disturbing the appliance's cooking operations. In some embodiments, more or fewer openings may be provided, for example if the module 1 includes additional arm members. In some embodiments, cooking features may be disabled when the lid 5 is removed, though in others, cooking using the module 1 may continue even when the lid 5 is removed. Cooking with the lid 5 removed for extended periods may, however, reduce the effectiveness of the cooking process.
[0046]
[0047]
[0048] Turning to
[0049] The reflector 105 preferably includes an upper surface 115 and a lower surface 120. The upper surface 115 and the lower surface 120 may be made from the same reflective material as the entirety of the reflector 105, which may be a form sheet metal component, though other materials are envisioned herein. The reflector 105 is preferably supported by a floor 125 of the vessel 100. The reflector 105 may be spaced above the floor 125 at a variety of distances to achieve desired cooking. In the illustrated embodiment, a plurality of standoff feet 130 project downwardly from the lower surface 120. In the illustrated embodiment, there are four standoff feet 130, though only two are visible because the view in
[0050] In yet other embodiments, the reflector 105 and/or the feet 130 may also incorporate an adjustment mechanism to allow the user to customize the height at which the reflector 105 sits off the floor 125 of the cooking vessel 100. Increasing the distance between the reflector 105 and the floor 125 can effectively reduce the internal capacity of the vessel 100, thereby allowing for faster cooking. In yet other embodiments, means other than the feet 130 may be used to maintain the reflector 105 at a distance from the floor 125, or the feet 130 may be omitted entirely and the reflector 105 may sit directly on the floor 125.
[0051] The reflector 105 can be concave, convex, or include multiple angles to direct radiant energy and air toward the grill rack 110 (and thus the foodstuffs). The shape of the reflector 105 may further direct fat and oils away from the cooking process by collecting the fats and oils within the reflector 105 away from the grill rack 110.
[0052] Alternatively, the reflector 105 could also have slots or holes to allow the fats and oils to flow off or through the surfaces 115, 120.
[0053] The reflector 105 may also be made of significant mass to add passive heat to the grill module 95. This mass would absorb energy during the pre-heat phase of the cooking cycle, which would be useful in regulating the cavity temperature of the vessel 100.
[0054] In the illustrated embodiment, the grill rack 110 includes feet 135 that project downwardly from the grill rack 110 to space the grill rack 110 at a distance (which may vary depending on the application) from the reflector 105. Only two such feet 135 are illustrated in
[0055] The grill rack 110 also may incorporate handles 140 to facilitate easy removal from the vessel 95. The illustrated embodiment includes two handles 140, each of which being half illustrated since the images of
[0056] The grill rack 110, as well as the feet 135 and the handles 140 may be a welded wire component that is like wire elements found in the prior art and thus includes slots 145 arranged within the rack 110. The slots 145 may be defined as any space that allows for communication above and below the rack 110. During the cooking process, oils and fats generated may slip through the slots 145. In alternative embodiments, the grill rack 110 could also be a formed sheet metal component with a multitude of slots to allow fat and oil from the foodstuffs being grilled to easily flow away and/or through. The grill rack 110 is preferably substantially flat for easy cooking, though it could take on other shapes in alternative embodiments.
[0057] The grill rack 110 may be made from a number of materials, and those materials may have a range of heating capacity. In some embodiments, the grill rack 110 may be a strong heat conductor and in others, it may be a weak heat conductor.
[0058]
[0059] The housings 250, 255, 260 preferably include tunnel members 265, 270 that connect the housings 250, 255 and the housings 255, 260, respectively. The tunnel members 265, 270 may act as conduits for electrical and/or data communication wires or other infrastructure that assists accessories retained within the housings 250, 255, 260 to carry out their functions. Additional tunnel members 275, 280 may also be provided at end portions 285, 290 of the outer housings 250, 260, respectively to provide similar conduits for electrical and/or data communication wires and additional structural support.
[0060] The inner support structure 245 preferably includes at least one arm member(s). In the embodiment illustrated in
[0061] The support structure 245 (e.g., the arm members 295, 300 of the support structure 245) preferably supports and houses or contains heating elements, power and/or data wires, power contacts, motors, air duct channels, and the like (not illustrated) that help carry out the functions of the cooking accessories. The air ducting preferably isolates the motor cooling airflow from any convection-type airflow and may exit the module 201 via vents on the module 201. The air flow path within the module 201 and its inner support structure 245 may also incorporate an inlet channel, such as around the control panel/display, for thermal management.
[0062] The necessary cabling for controls and power may be located in the inner support structure and in communication with the components needing power. The cabling for controls and power may also be located in at least one of the arm members 295, 300. Preferably the power cord extends through the arm member 300 and exits through a power cord exit port such as that which is described above. In the illustrated embodiment, the arm member 300 is wider than the arm member 295, though in alternative embodiments that may vary.
[0063] Openings are defined by the at least one arm member(s) 295, 300 and the outer wall 230. In the illustrative embodiment, two openings 310, 315 are defined by the arm members 295, 300 and the outer wall 230. As the outer wall 230 is preferably generally vertically oriented, it may not materially reduce the size of the openings 310, 315. The openings 310, 315 provide access to a cooking vessel such as the cooking vessel 100 when a lid such as the lid 5 is removed. A user can, for example, add ingredients during various times of the cooking process. It may also allow a user to inspect the cooking process and make adjustments such as mixing ingredients without substantially disturbing the appliance's cooking operations. Or, in scenarios where the lid 5 is transparent, a user may be able to see into the vessel 100 without having to adjust the position of the module 201. In some embodiments, more or fewer openings may be provided, for example if the module 201 includes additional arm members. In some embodiments, cooking features may be disabled when the lid 5 is removed, though in others, cooking using the module 201 may continue even when the lid 5 is removed. Cooking with the lid 5 removed for extended periods may, however, reduce the effectiveness of the cooking process.
[0064] As illustrated in
[0065] Three example cooking accessories 330, 335, 340 are provided as removed from the housings 250, 255, 260, respectively, in
[0066] In
[0067]
[0068] In some embodiments, such as when the accessories are not configured to be wireless as set forth above, each of the accessories of
[0069] The steamer accessory 360 preferably includes a water chamber 395 as well as necessary heating elements (not illustrated) that can heat water contained in the water chamber 395. Steam generated by the steamer accessory 360 may be released from several locations on the accessory 360 but preferably near an upper portion 400 of the accessory such that is rises upwardly toward a container including the foodstuffs to be steamed.
[0070] The air fryer accessory 365 preferably includes a fan element, heating element, and ductwork and power components needed to carry out an air fryer function. The air fryer accessory 365 is preferably able to carry out air frying functions, namely circulating hot air in a convection or convection-like manner.
[0071] The smoker accessory 370 may be configured in several ways. It may include smoke flavor pods that when opened release smoke flavor during the cooking process. Alternatively, it may be configured as a slow-release smoke chamber that is filled with smoke before being placed in a housing and subsequently releasing the trapped smoke over time. In yet another embodiment, it may include a heating element and a wood chip chamber that may be heated by the heating element such that wet wood chips placed in the chamber emit smoke.
[0072] The sous vide accessory 375 preferably operates similarly to sous vide accessories on the market in that it may emit a constant temperature to cook foodstuffs to a uniform and exact temperature. The sous vide accessory 375 preferably includes a lower portion 405 that may be received in a vessel such as the vessel 100 during a cooking cycle. The lower portion 405 is illustrated in the embodiment of
[0073] The delay add accessory 380 may be used to introduce ingredients at a desired time during a cook cycle without a user needing to open the lid 5. The delay add accessory is illustrated as including an ingredient chamber 415. The chamber 415 may include one or more ingredients, and in some embodiments more or fewer chambers 415 or compartments within the chamber 415 may be provided. The delay add accessory 380 may be programmable to release the one or more ingredients from the one or more chambers 415 (or compartments thereof) at a desired time during a cook cycle. That way, if for example a particular ingredient were prescribed to be added late in the cook cycle so that much of its flavor would remain in the ingredient itself, it could be programmed accordingly.
[0074] The food processor accessory 385 preferably includes a food chamber 420 in which foodstuffs to be processed may be placed prior to being blended, chopped, etc. by a blade assembly 425 within the food chamber 420. The blade assembly 425 is preferably powered such that upon command (either preprogrammed or manually), it may operate to blend, chop, etc. ingredients in the food chamber 420 for a certain time and intensity. After the food is processed to a desired consistency, it may be released to the cooking vessel 100 via a door or other opening.
[0075] Depending on the cooking style or recipe that an operator wishes to carry out, many permutations and combinations of accessories including those illustrated in
[0076]
[0077] Turning to
[0078] The center portion 445 shown in
[0079] Because the accessories 440 are positioned arcuately around the center portion 445 in this embodiment, more accessories 440 may be coupled to the center portion 445 and thus used than in the configuration of the module 201. For each of the accessories 440, they may be actively driven such that they each include their own power sources. Alternatively, they may be passively driven such that they are in power communication with a power source (not illustrated) associated with the module 435. In some embodiments each of the accessories 440 are linked to a power source in a cavity or housing. The accessories 440 of the module 435 may be in data communication (and in embodiments where the accessories are passively driven, in electrical communication) with the module 435 to carry out intended functions in a variety of ways. In the illustrated embodiment, connection arms 455 are provided that allow for data (and in some cases, electrical) communication between the accessories 440 and the module 435.
[0080] Turning to
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[0083] From the foregoing, it will be seen that the various embodiments of the present invention are well adapted to attain all the objectives and advantages hereinabove set forth together with still other advantages which are obvious and which are inherent to the present structures. It will be understood that certain features and sub-combinations of the present embodiments are of utility and may be employed without reference to other features and sub-combinations. Since many possible embodiments of the present invention may be made without departing from the spirit and scope of the present invention, it is also to be understood that all disclosures herein set forth or illustrated in the accompanying drawings are to be interpreted as illustrative only and not limiting. The various constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts, principles, and scope of the present invention.
[0084] Many changes, modifications, variations, and other uses and applications of the present invention will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations, and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention, which is limited only by the claims which follow.