OMNIDIRECTIONAL STRUCTURAL COLOR MICROSTRUCTURES COMPRISING TITANIUM DIOXIDE
20240053521 ยท 2024-02-15
Assignee
- Toyota Motor Engineering & Manufacturing North America, Inc. (Plano, TX)
- Toyota Jidosha Kabushiki Kaisha (Aichi-ken, JP)
Inventors
Cpc classification
C09C2200/302
CHEMISTRY; METALLURGY
C09C1/003
CHEMISTRY; METALLURGY
G02B5/286
PHYSICS
C09C1/0015
CHEMISTRY; METALLURGY
International classification
Abstract
A multilayer thin film that reflects an omnidirectional structural color having a reflective core layer; an amorphous-phase TiO.sub.2 dielectric layer extending across the reflective core layer; a metallic absorbing layer extending across the dielectric layer; and a dielectric outer layer extending across the metallic absorbing layer. The multilayer thin film reflects a single narrow band of visible light when exposed to broadband electromagnetic radiation, and a color shift of the single narrow band of visible light is less than 30 measured in Lab color space when the multilayer thin film is exposed to broadband electromagnetic radiation and viewed from angles between 0 and 45 relative to a direction normal to an outer surface of the multilayer thin film.
Claims
1. A multilayer thin film that reflects an omnidirectional structural color comprising: a reflective core layer; an amorphous-phase TiO.sub.2 dielectric layer extending across the reflective core layer; a metallic absorbing layer extending across the amorphous-phase TiO.sub.2 dielectric layer; and a dielectric outer layer extending across the metallic absorbing layer, wherein the multilayer thin film reflects a single narrow band of visible light when exposed to broadband electromagnetic radiation, the single narrow band of visible light comprising: a color shift of the single narrow band of visible light is less than 30 measured in Lab color space when the multilayer thin film is exposed to broadband electromagnetic radiation and viewed from angles between 0 and 45 relative to a direction normal to an outer surface of the multilayer thin film.
2. The multilayer thin film of claim 1, wherein the reflective core layer is formed from Al, Ag, Pt, Sn, Au, Cu, brass, bronze, TiN, Cr, or combinations thereof.
3. The multilayer thin film of claim 1, wherein the reflective core layer has a thickness between 50 nm and 500 nm.
4. The multilayer thin film of claim 1, wherein the amorphous-phase TiO.sub.2 dielectric layer has a thickness between 10 nm and 150 nm.
5. The multilayer thin film of claim 1, wherein the metallic absorbing layer is formed from W, Cr, Ge, Ni, stainless steel, Pd, Ti, Si, V, TiN, Co, Mo, Nb, ferric oxide, or combinations thereof.
6. The multilayer thin film of claim 1, wherein the metallic absorbing layer has a thickness between 5 nm and 20 nm.
7. The multilayer thin film of claim 1, wherein the dielectric outer layer is formed from ZnS, TiO.sub.2, and combinations thereof.
8. The multilayer thin film of claim 1, wherein the dielectric outer layer has a thickness greater than 0.1 quarter wave (QW) to less than or equal to 4.0 QW where a control wavelength is determined by a target wavelength at a peak reflectance in a visible wavelength.
9. The multilayer thin film of claim 1, wherein the dielectric outer layer has a thickness between 5 nm and 500 nm.
10. The multilayer thin film of claim 1, wherein the reflective core layer is formed from Al, the metallic absorbing layer is formed from W, and the dielectric outer layer is formed from ZnS or TiO.sub.2.
11. A multilayer thin film that reflects an omnidirectional structural color comprising: a reflective core layer; a protective layer encapsulating the reflective core layer; an amorphous-phase TiO.sub.2 dielectric layer extending across at least a portion of the protective layer; a barrier layer extending across the amorphous-phase TiO.sub.2 dielectric layer; a metallic absorbing layer extending across the barrier layer; and a dielectric outer layer extending across the metallic absorbing layer, wherein the multilayer thin film reflects a single narrow band of visible light when exposed to broadband electromagnetic radiation, the single narrow band of visible light comprising: a color shift of the single narrow band of visible light is less than 30 measured in Lab color space when the multilayer thin film is exposed to broadband electromagnetic radiation and viewed from angles between 0 and 45 relative to a direction normal to an outer surface of the multilayer thin film.
12. The multilayer thin film of claim 11, wherein the reflective core layer is formed from Al, Ag, Pt, Sn, Au, Cu, brass, bronze, TiN, Cr, or combinations thereof.
13. The multilayer thin film of claim 11, wherein the reflective core layer has a thickness between 50 nm and 500 nm.
14. The multilayer thin film of claim 11, wherein the protective layer is formed from SiO.sub.2, SnO.sub.2, Al.sub.2O.sub.3, or combinations thereof.
15. The multilayer thin film of claim 11, wherein the protective layer has a thickness between 2 nm and 70 nm.
16. The multilayer thin film of claim 11, wherein the amorphous-phase TiO.sub.2 dielectric layer has a thickness between 10 nm and 150 nm.
17. The multilayer thin film of claim 11, wherein the metallic absorbing layer is formed from W, Cr, Ge, Ni, stainless steel, Pd, Ti, Si, V, TiN, Co, Mo, Nb, ferric oxide, amorphous silicon, or combinations thereof.
18. The multilayer thin film of claim 11, wherein the metallic absorbing layer has a thickness from 5 nm to 20 nm.
19. The multilayer thin film of claim 11, wherein the dielectric outer layer is formed from ZnS, TiO.sub.2, and combinations thereof.
20. The multilayer thin film of claim 11, wherein the dielectric outer layer has a thickness greater than 0.1 quarter wave (QW) to less than or equal to 4.0 QW where a control wavelength is determined by a target wavelength at a peak reflectance in a visible wavelength.
21. The multilayer thin film of claim 11, wherein the dielectric outer layer has a thickness between 5 nm and 500 nm.
22. The multilayer thin film of claim 11, wherein the barrier layer is formed from Al.sub.2.sub.3.
23. The multilayer thin film of claim 11, wherein the barrier layer has a thickness that is between 1 nm and 15 nm.
24. The multilayer thin film of claim 11, wherein the reflective core layer is formed from Al, the protective layer is formed from SiO.sub.2, the metallic absorbing layer is formed from W, the barrier layer is made formed from Al.sub.2O.sub.3, and the dielectric outer layer is formed ZnS or TiO.sub.2.
25. A method for forming the multilayer thin film of claim 1, the method comprising: depositing the amorphous-phase TiO.sub.2 dielectric layer onto the reflective core layer by CVD or ALD; depositing the metallic absorbing layer onto the amorphous-phase TiO.sub.2 dielectric layer by ALD; and depositing the dielectric outer layer onto the metallic absorbing layer by CVD or ALD.
26. A method for forming the multilayer thin film of claim 11, the method comprising: depositing the protective layer onto the reflective core layer by wet chemical processes; depositing the amorphous-phase TiO.sub.2 dielectric layer onto the protective layer by CVD, ALD, or wet chemical processes; depositing the barrier layer onto the amorphous-phase TiO.sub.2 dielectric layer by ALD; depositing the metallic absorbing layer onto the barrier layer by ALD; and depositing the dielectric outer layer onto the metallic absorbing layer by CVD or ALD.
27. A paint system comprising: a binder; and a multilayer thin film of claim 1.
28. An automotive vehicle comprising the paint system of claim 27.
29. A paint system comprising: a binder; and a multilayer thin film of claim 11.
30. An automotive vehicle comprising the paint system of claim 29.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
[0015]
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[0017]
[0018]
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[0021]
[0022]
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[0027]
DETAILED DESCRIPTION
[0028] A structure that produces omnidirectional structural color is provided in this disclosure. The structure that produces omnidirectional structural color has the form of a multilayer thin film (also referred to as a multilayer stack herein) that reflects a narrow band of electromagnetic radiation in the visible spectrum and has a small or non-noticeable hue shift when the multilayer thin film is viewed from angles between 0 to 45 degrees. The multilayer thin film can be used as pigment in composition (such as, for example, a paint composition), a continuous thin film on a structure, and the like.
[0029] Preparing omnidirectional structural color multilayer thin films can be a complex, expensive process because, in part, very tight control over layer thicknesses is required. The deposition methods used to deposit layers can vary in complexity and cost depending on the material that makes up a given layer and the desired thickness of the layer. Accordingly, different materials that makes up a given layer and the desired thickness of the layer. Accordingly, different materials that can be deposited by different deposition techniques are desired.
[0030] However, it can be challenging to deposit layers directly on a reflective core layer, such as an aluminum (Al) reflective core layer by less expensive wet chemical methods as these methods require highly acidic or basic conditions. In addition, there are challenges to depositing precisely-controlled ultrathin absorber layers other than by vacuum coating methods. In this disclosure, a combination of deposition methods are used to reduce cost and still achieve a desirable multilayer thin film structure. Using TiO.sub.2 as a dielectric material allows one to use a combination of wet chemical methods, atomic layer deposition (ALD), such as fluidized bed ALD, and chemical vapor deposition (CVD), such as fluidized bed CVD. For instance, ALD can precisely deposit thin layers, but ALD is costly and time-consuming. CVD is less costly and less time-consuming than ALD, but is not as precise as ALD and is not well suited for depositing very thin layers. Wet chemical methods are relatively quick and inexpensive, but they are not as good for depositing very thin layers and have the issues discussed above using acidic or basic conditions. Therefore, a combination of ALD, CVD, and wet chemical methods can be used in embodiments with TiO.sub.2 dielectric materials to form multilayer thin films at lower costs and higher efficiency than just using ALD.
[0031] The multilayer thin film structures described herein may be used to omnidirectionally reflect wavelengths of visible light over a range of angles of incidence or viewing (such as hues between 0 and 120). It will be understood that the terms electromagnetic wave, electromagnetic radiation, and light, as used herein, may interchangeably refer to various wavelengths of light incidence on a multilayer thin film structure and that such light may have wavelengths in the ultraviolet (UV), infrared (IR), and visible portions of the electromagnetic spectrum.
[0032] Referring now to
[0033] In some embodiments, and with reference to
[0034] Referring to
[0035] Referring to
[0036] Referring again to
[0037] The reflective core layer 110 can, in embodiments, have a thickness between 50 nm and 500 nm, such as between 100 nm and 500 nm, between 150 nm and 500 nm, between 200 nm and 500 nm, between 250 nm and 500 nm, between 300 nm and 500 nm, between 350 nm and 500 nm, between 400 nm and 500 nm, between 450 nm and 500 nm, between 50 nm and 450 nm, such as between 100 nm and 450 nm, between 150 nm and 450 nm, between 200 nm and 450 nm, between 250 nm and 450 nm, between 300 nm and 450 nm, between 350 nm and 450 nm, between 400 nm and 450 nm, between 50 nm and 400 nm, such as between 100 nm and 400 nm, between 150 nm and 400 nm, between 200 nm and 400 nm, between 250 nm and 400 nm, between 300 nm and 400 nm, between 350 nm and 400 nm, between 50 nm and 350 nm, such as between 100 nm and 350 nm, between 150 nm and 350 nm, between 200 nm and 350 nm, between 250 nm and 350 nm, between 300 nm and 350 nm, between 50 nm and 300 nm, such as between 100 nm and 300 nm, between 150 nm and 300 nm, between 200 nm and 300 nm, between 250 nm and 300 nm, between 50 nm and 250 nm, such as between 100 nm and 250 nm, between 150 nm and 250 nm, between 200 nm and 250 nm, between 50 nm and 200 nm, such as between 100 nm and 200 nm, between 150 nm and 200 nm, between 50 nm and 150 nm, such as between 100 nm and 150 nm, or between 50 nm and 100 nm.
[0038] In embodiments, the reflective core layer 110 can be made from at least one of a gray metallic material, such as Al, Ag, Pt, Sn; at least one of a colorful metallic material, such as Au, Cu, brass, bronze, TiN, Cr, or a combination thereof.
[0039] The at least one dielectric absorbing layer 120 can, according to embodiments, have a thickness between 10 and 150 nm, such as between 25 nm and 150 nm, between 50 nm and 150 nm, between 75 nm and 150 nm, between 100 nm and 150 nm, between 125 nm and 150 nm, between 10 and 125 nm, between 25 nm and 125 nm, between 50 nm and 125 nm, between 75 nm and 125 nm, between 100 nm and 125 nm, between 10 and 100 nm, between 25 nm and 100 nm, between 50 nm and 100 nm, between 75 nm and 100 nm, between 10 and 75 nm, between 25 nm and 75 nm, between 50 nm and 75 nm, between 10 and 50 nm, between 25 nm and 50 nm, or between 10 and 25 nm.
[0040] The at least one dielectric layer 120 is TiO.sub.2 and can be deposited across the reflective core layer 110 by CVD or atomic layer deposition ALD. It has unexpectedly been found that that certain phases of TiO.sub.2 provide a dielectric layer 120 that allows uniform deposition of subsequent layers.
[0041] It has been found that crystalline-phase TiO.sub.2, such as rutile-phase TiO.sub.2 and anatase-phase TiO.sub.2, is deposited to a substrate (such as the reflective core layer 110 or a protective layer, which is disclosed in more detail below) as an uneven, jagged layer. This uneven, jagged layer of crystalline-phase TiO.sub.2 makes it difficult to deposit subsequent layers, and makes it extremely difficult to subsequently deposit uniform layers. Without being bound by any particular theory, it is believed that the crystalline structures of TiO.sub.2 makes it difficult or even impossible to deposit a smooth layer of crystalline-phase TiO.sub.2 at a nanoscale, which is required for multilayer thin film structures of embodiments. For instance
[0042] With reference now to
[0043] To achieve an amorphous-phase TiO.sub.2 dielectric layer, the ALD or CVD methods used to deposit the TiO.sub.2 dielectric layer should be conducted at temperatures and pressures that do not allow the TiO.sub.2 to crystallize and form a rutile or anatase phase. Without being bound by any particular theory, it is believed that the deposition temperature may aid in applying an amorphous-phase of TiO.sub.2. For instance, in embodiments where the TiO.sub.2 layer is deposited by CVD, the deposition temperature is below 500 C., such as below 475 C., below 450 C., below 425 C., or below 400 C. In embodiments where the TiO.sub.2 layer is deposited by ALD, the deposition temperature is below 180 C., such as below 160 C., below 140 C., or below 120 C. Such application processes can provide a dense layer with little porosity. The surface of such layers is smooth as there is no rough, crystalline grain formation and little porosity.
[0044] A metallic absorbing layer 130 extends between the dielectric layer 120 and the dielectric outer layer 140. The location of the metallic absorbing layer 130 is chosen to increase the absorption of target light wavelengths. For instance, if the multilayer thin film is to be configured to absorb electromagnetic radiation having wavelengths that are less than or equal to 550 nm but reflect electromagnetic radiation with wavelengths of approximately 650 nm, such as visible light outside of the hue between 10 and 30, the absorbing layer is placed at a thickness where the electric field (|E|.sup.2) is less at the 550 nm wavelength than at the 650 nm wavelength. Mathematically, this can be expressed as:
|E.sub.550|.sup.2<<|E.sub.650|.sup.2(1)
and preferably:
|E.sub.650|.sup.20(2)
[0045]
(d)={u(z),0,0}exp(iky)|.sub.z=d(3) [0046] and for p polarization as:
is a desired wavelength to be reflected, =n.sub.s sin .sub.s where s corresponds to the substrate in
|E(d)|.sup.2=|u(z)|.sup.2 exp(2iky)|.sub.z=d(5) [0048] for s polarization, and
[0050] It should be appreciated that variation of the electric field along the Z direction of the dielectric layer 4 can be estimated by calculation of the unknown parameters u(z) and v(z), where it can be shown that:
q.sub.s=n.sub.s cos .sub.s for s-polarization(8)
q.sub.s=n s/cos .sub.s for p-polarization(9)
q=n cos .sub.Ffor s-polarization(10)
q=n/cos .sub.F for p-polarization(11)
=k.Math.n.Math.d cos(.sub.F)(12) [0052] u(z) and v(z) can be expressed as:
v(z)|.sub.z=d=iqu|.sub.z=0 sin +v|.sub.z=0 cos =iq sin +q.sub.s cos (14)
[0054] Therefore:
[0057] Thus for a simple situation where .sub.F=0 or normal incidence, =k.Math.n.Math.d, and =0:
[0059] The at least one metallic absorbing layer 130 can, in embodiments, have a thickness between 5 nm and 20 nm, such as between 8 nm and 20 nm, between 10 nm and 20 nm, between 12 nm and 20 nm, between 15 nm and 20 nm, between 18 nm and 20 nm, between 5 nm and 18 nm, between 8 nm and 18 nm, between 10 nm and 18 nm, between 12 nm and 18 nm, between 15 nm and 18 nm, between 5 nm and 15 nm, between 8 nm and 15 nm, between 10 nm and 15 nm, between 12 nm and 15 nm, between 5 nm and 12 nm, between 8 nm and 12 nm, between 10 nm and 12 nm, between 5 nm and 10 nm, between 8 nm and 10 nm, or between 5 nm and 8 nm. In embodiments, the metallic absorbing layer 130 can be made from at least a material selected from W, Cr, Ge, Ni, stainless steel, Pd, Ti, Si, V, TiN, Co, Mo, Nb, ferric oxide, or combinations thereof. In one or more embodiments, the metallic absorbing layer 130 is comprised of W. In embodiments, ALD is used to deposit the metallic absorbing layer 130 because ALD allows uniform deposition of materials at the thicknesses desired. Other deposition methods have difficulty depositing uniform layers at thicknesses of 20 nm and below.
[0060] The at least one dielectric outer layer 140 can, in embodiments, have a thickness greater than 0.1 quarter wave (QW) to less than or equal to 4.0 QW where the control wavelength is determined by the target wavelength at the peak reflectance in the visible wavelength, such as between 0.5 QW and 4.0 QW, between 1.0 QW and 4.0 QW, between 1.5 QW and 4.0 QW, between 2.0 QW and 4.0 QW, between 2.5 QW and 4.0 QW, between 3.0 QW and 4.0 QW, or between 3.5 QW and 4.0 QW. In embodiments, the at least one dielectric outer layer 140 can have a thickness from greater than 0.1 QW to less than 3.5 QW, such as from greater than 0.1 QW to less than 3.0 QW, from greater than 0.1 QW to less than 2.5 QW, from greater than 0.1 QW to less than 2.0 QW, from greater than 0.1 QW to less than 1.5 QW, from greater than 0.1 QW to less than 1.0 QW, or from greater than 0.1 QW to less than 0.5 QW. In some embodiments, the at least one dielectric outer layer 140 can have a thickness from 0.5 QW to 3.5 QW, such as from 1.0 QW to 3.0 QW, or from 1.5 QW to 2.5 QW. In embodiments, the target wavelength may be about 1050 nm. The outer dielectric layer can be made from a dielectric material with a refractive index greater than 1.6 such as ZnS and TiO.sub.2, or combinations thereof. In embodiments, the outer layer may be deposited by CVD or ALD.
[0061] In embodiments, the dielectric outer layer 140 can have a thickness between 5 and 500 nm, such as between 50 nm and 500 nm, between 100 nm and 500 nm, between 150 nm and 500 nm, between 200 nm and 500 nm, between 250 nm and 500 nm, between 300 nm and 500 nm, between 350 nm and 500 nm, between 400 nm and 500 nm, or between 450 nm and 500 nm. In some embodiments, the at least one dielectric layer 120 can have a thickness between 5 nm and 450 nm, such as between 5 nm and 400 nm, between 5 nm and 350 nm, between 5 nm and 300 nm, between 5 nm and 250 nm, between 5 nm and 200 nm, between 5 nm and 150 nm, between 5 nm and 100 nm, or between 5 nm and 50 nm. In embodiments, the dielectric outer layer can have a thickness between 50 nm to 450 nm, such as between 100 nm to 400 nm, between 150 nm to 350 nm, or between 200 nm to 300 nm.
[0062] Embodiments of the multilayer thin film 100 described above have a hue shift of less than 30, such as less than 25, less than 20, less than 15, or less than 10 in the Lab color space when viewed at angles from 0 to 45.
[0063] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a dielectric layer 120 deposited by ALD or CVD and made from TiO.sub.2 extending across the reflective core layer 110, a metallic absorbing layer 130 deposited by ALD and made from W extending across the dielectric layer 120, and a dielectric outer layer 140 deposited by ALD or CVD and made from TiO.sub.2 extending across the metallic absorbing layer 130.
[0064] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a dielectric layer 120 deposited by ALD or CVD and made from TiO.sub.2 extending across the reflective core layer 110, a metallic absorbing layer 130 deposited by ALD and made from W extending across the dielectric layer 120, and a dielectric outer layer 140 deposited by ALD or CVD and made from ZnS extending across the metallic absorbing layer 130.
[0065] Referring again to
[0066] The reflective core layer 110 can, in embodiments, have a thickness between 50 nm and 500 nm, such as between 100 nm and 500 nm, between 150 nm and 500 nm, between 200 nm and 500 nm, between 250 nm and 500 nm, between 300 nm and 500 nm, between 350 nm and 500 nm, between 400 nm and 500 nm, between 450 nm and 500 nm, between 50 nm and 450 nm, such as between 100 nm and 450 nm, between 150 nm and 450 nm, between 200 nm and 450 nm, between 250 nm and 450 nm, between 300 nm and 450 nm, between 350 nm and 450 nm, between 400 nm and 450 nm, between 50 nm and 400 nm, such as between 100 nm and 400 nm, between 150 nm and 400 nm, between 200 nm and 400 nm, between 250 nm and 400 nm, between 300 nm and 400 nm, between 350 nm and 400 nm, between 50 nm and 350 nm, such as between 100 nm and 350 nm, between 150 nm and 350 nm, between 200 nm and 350 nm, between 250 nm and 350 nm, between 300 nm and 350 nm, between 50 nm and 300 nm, such as between 100 nm and 300 nm, between 150 nm and 300 nm, between 200 nm and 300 nm, between 250 nm and 300 nm, between 50 nm and 250 nm, such as between 100 nm and 250 nm, between 150 nm and 250 nm, between 200 nm and 250 nm, between 50 nm and 200 nm, such as between 100 nm and 200 nm, between 150 nm and 200 nm, between 50 nm and 150 nm, such as between 100 nm and 150 nm, or between 50 nm and 100 nm.
[0067] In embodiments, the reflective core layer 110 can be made from at least one of a gray metallic material, such as Al, Ag, Pt, Sn; at least one of a colorful metallic material, such as Au, Cu, brass, bronze, TiN, Cr, or a combination thereof.
[0068] The at least one protective layer 150 can, in embodiments, have a thickness between 2 nm and 70 nm, such as between 5 nm and 70 nm, between 10 nm and 70 nm, between 20 nm and 70 nm, between 30 nm and 70 nm, between 40 nm and 70 nm, between 50 nm and 70 nm, between 60 nm and 70 nm, between 2 nm and 60 nm, between 5 nm and 60 nm, between 10 nm and 60 nm, between 20 nm and 60 nm, between 30 nm and 60 nm, between 40 nm and 60 nm, between 50 nm and 60 nm, between 2 nm and 50 nm, between 5 nm and 50 nm, between 10 nm and 50 nm, between 20 nm and 50 nm, between 30 nm and 50 nm, between 40 nm and 50 nm, between 2 nm and 40 nm, between 5 nm and 40 nm, between 10 nm and 40 nm, between 20 nm and 40 nm, between 30 nm and 40 nm, between 2 nm and 30 nm, between 5 nm and 30 nm, between 10 nm and 30 nm, between 20 nm and 30 nm, between 2 nm and 20 nm, between 5 nm and 20 nm, between 10 nm and 20 nm, between 2 nm and 10 nm, between 5 nm and 10 nm, or between 2 nm and 5 nm. In embodiments, the protective layer can be made from SiO.sub.2, SnO.sub.2, Al.sub.2O.sub.3, or combinations thereof. In embodiments, the protective layer 150 may be deposited across the reflective core layer 110 by wet chemistry deposition techniques, such as sol-gel deposition techniques.
[0069] Without being bound by any particular theory, it is believed that the protective layer 150 is advantageous in embodiments where a dielectric layer 120 extends across the reflective core layer 110 because the process for depositing the dielectric layer 120 can damage the reflective core layer 110 such as by oxidizing or deforming the reflective core layer 110. The protective layer 150 shields the reflective core layer 110 from the damage caused by the highly basic/acidic conditions of, for example, wet chemical deposition. However, the addition of a protective layer 150 can alter the reflectance of the reflective core layer 110. Therefore, a thin protective layer 150 with the thicknesses as described above is desired, as thicker protective layers may have undesirable effects on the reflectance of the multilayer thin film. In embodiments, the change in reflectance caused by the protective layer 150 can be compensated for by adding a corresponding metallic absorbing layer 130 and an outer layer made from a dielectric material.
[0070] The at least one dielectric layer 120 can, according to embodiments, have a thickness between 10 and 150 nm, such as between 25 nm and 150 nm, between 50 nm and 150 nm, between 75 nm and 150 nm, between 100 nm and 150 nm, between 125 nm and 150 nm, between 10 and 125 nm, between 25 nm and 125 nm, between 50 nm and 125 nm, between 75 nm and 125 nm, between 100 nm and 125 nm, between 10 and 100 nm, between 25 nm and 100 nm, between 50 nm and 100 nm, between 75 nm and 100 nm, between 10 and 75 nm, between 25 nm and 75 nm, between 50 nm and 75 nm, between 10 and 50 nm, between 25 nm and 50 nm, or between 10 and 25 nm.
[0071] The at least one dielectric layer 120 is TiO.sub.2 and can be deposited across the reflective core layer 110 by chemical vapor deposition (CVD), atomic layer deposition (ALD), or wet chemistry processes. As disclosed above, the TiO.sub.2 dielectric layer is, in embodiments, amorphous-phase TiO.sub.2.
[0072] In embodiments comprising at least one barrier layer 160, the at least one barrier layer 160 may be made from Al.sub.2O.sub.3, and SiO.sub.2, for example, and has a thickness that is from 1 nm to 15 nm, such as from 1 nm to 12 nm, from 1 nm to 10 nm, from 1 nm to 8 nm, from 1 nm to 6 nm, from 1 nm to 4 nm, from 1 nm to 2 nm, from 2 nm to 15 nm, from 2 nm to 12 nm, from 2 nm to 10 nm, from 2 nm to 8 nm, from 2 nm to 6 nm, from 2 nm to 4 nm, from 4 nm to 15 nm, from 4 nm to 12 nm, from 4 nm to 10 nm, from 4 nm to 8 nm, from 4 nm to 6 nm, from 6 nm to 15 nm, from 6 nm to 12 nm, from 6 nm to 10 nm, from 6 nm to 8 nm, from 8 nm to 15 nm, from 8 nm to 12 nm, from 8 nm to 10 nm, from 10 nm to 15 nm, from 10 nm to 12 nm, or from 12 nm to 15 nm. The at least one barrier layer 160 is deposited by ALD according to one or more embodiments. In embodiments, the at least one barrier layer 160 is SiO.sub.2 and is deposited by wet chemical processes. In embodiments, the at least one barrier layer 160 is Al.sub.2O.sub.3 and is deposited by CVD.
[0073] The at least one metallic absorbing layer 130 can, in embodiments, be positioned such that the electric field of a target wavelength to be reflected is zero or near-zero, as discussed above. In embodiments, the at least one metallic absorbing layer 130 has a thickness between 5 nm and 20 nm, such as between 8 nm and 20 nm, between 10 nm and 20 nm, between 12 nm and 20 nm, between 15 nm and 20 nm, between 18 nm and 20 nm, between 5 nm and 18 nm, between 8 nm and 18 nm, between 10 nm and 18 nm, between 12 nm and 18 nm, between 15 nm and 18 nm, between 5 nm and 15 nm, between 8 nm and 15 nm, between 10 nm and 15 nm, between 12 nm and 15 nm, between 5 nm and 12 nm, between 8 nm and 12 nm, between 10 nm and 12 nm, between 5 nm and 10 nm, between 8 nm and 10 nm, or between 5 nm and 8 nm. In embodiments, the metallic absorbing layer 130 can be made from at least a material selected from W, Cr, Ge, Ni, stainless steel, Pd, Ti, Si, V, TiN, Co, Mo, Nb, ferric oxide, or combinations thereof. In one or more embodiments, the metallic absorbing layer 130 is comprised of W. In embodiments, ALD is used to deposit the metallic absorbing layer 130 because ALD allows uniform deposition of materials at the thicknesses desired. Other deposition methods have difficulty depositing uniform layers at thicknesses of 20 nm and below.
[0074] The at least one dielectric outer layer 140 can, in embodiments, have a thickness greater than 0.1 quarter wave (QW) to less than or equal to 4.0 QW where the control wavelength is determined by the target wavelength at the peak reflectance in the visible wavelength, such as between 0.5 QW and 4.0 QW, between 1.0 QW and 4.0 QW, between 1.5 QW and 4.0 QW, between 2.0 QW and 4.0 QW, between 2.5 QW and 4.0 QW, between 3.0 QW and 4.0 QW, or between 3.5 QW and 4.0 QW. In embodiments, the at least one dielectric outer layer 140 can have a thickness from greater than 0.1 QW to less than 3.5 QW, such as from greater than 0.1 QW to less than 3.0 QW, from greater than 0.1 QW to less than 2.5 QW, from greater than 0.1 QW to less than 2.0 QW, from greater than 0.1 QW to less than 1.5 QW, from greater than 0.1 QW to less than 1.0 QW, or from greater than 0.1 QW to less than 0.5 QW. In some embodiments, the at least one dielectric outer layer 140 can have a thickness from 0.5 QW to 3.5 QW, such as from 1.0 QW to 3.0 QW, or from 1.5 QW to 2.5 QW. In embodiments, the target wavelength may be about 1050 nm. The outer dielectric layer can be made from a dielectric material with a refractive index greater than 1.6 such as ZnS and TiO.sub.2, or combinations thereof. In embodiments, the outer layer may be deposited by CVD or ALD.
[0075] In embodiments, the dielectric outer layer 140 can have a thickness between 5 and 500 nm, such as between 50 nm and 500 nm, between 100 nm and 500 nm, between 150 nm and 500 nm, between 200 nm and 500 nm, between 250 nm and 500 nm, between 300 nm and 500 nm, between 350 nm and 500 nm, between 400 nm and 500 nm, or between 450 nm and 500 nm. In some embodiments, the at least one dielectric layer 120 can have a thickness between 5 nm and 450 nm, such as between 5 nm and 400 nm, between 5 nm and 350 nm, between 5 nm and 300 nm, between 5 nm and 250 nm, between 5 nm and 200 nm, between 5 nm and 150 nm, between 5 nm and 100 nm, or between 5 nm and 50 nm. In embodiments, the dielectric outer layer can have a thickness between 50 nm to 450 nm, such as between 100 nm to 400 nm, between 150 nm to 350 nm, or between 200 nm to 300 nm.
[0076] Embodiments of the multilayer thin film 100 described above have a hue shift of less than 30, such as less than 25, less than 20, less than 15, or less than 10 in the Lab color space when viewed at angles from 0 to 45.
[0077] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a protective layer 150 deposited by wet chemical processes and made from SiO.sub.2 encapsulating the reflective core layer 110, a dielectric layer 120 deposited by CVD, ALD, or wet chemical processes and made from TiO.sub.2 extending across at least a portion of the protective layer 150, a metallic absorbing layer 130 deposited by ALD and made from W extending across the dielectric layer 120, and a dielectric outer layer 140 deposited by CVD or ALD and made from TiO.sub.2 extending across the metallic absorbing layer 130.
[0078] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a protective layer 150 deposited by wet chemical processes and made from SiO.sub.2 encapsulating the reflective core layer 110, a dielectric layer 120 deposited by CVD or ALD, or wet chemical processes and made from TiO.sub.2 extending across at least a portion of the protective layer 150, a metallic absorbing layer 130 deposited by ALD and made from W extending across the dielectric layer 120, and a dielectric outer layer 140 deposited by CVD or ALD and made from ZnS extending across the metallic absorbing layer 130.
[0079] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a protective layer 150 deposited by wet chemical processes and made from SiO.sub.2 encapsulating the reflective core layer 110, a dielectric layer 120 deposited by CVD, ALD, or wet chemical processes and made from TiO.sub.2 extending across at least a portion of the protective layer 150, a barrier layer 160 deposited by ALD and made from Al.sub.2O.sub.3 extending across the dielectric layer 120, a metallic absorbing layer 130 deposited by ALD and made from W extending across the barrier layer 160, and a dielectric outer layer 140 deposited by CVD or ALD and made from TiO.sub.2 extending across the metallic absorbing layer 130.
[0080] In one or more embodiments, the multilayer thin film 100 comprises a reflective core layer 110 made from Al, a protective layer 150 deposited by wet chemical processes and made from SiO.sub.2 encapsulating the reflective core layer 110, a dielectric layer 120 deposited by CVD, ALD, or wet chemical processes and made from TiO.sub.2 extending across at least a portion of the protective layer 150, a barrier layer 160 deposited by ALD and made from Al.sub.2O.sub.3 extending across the dielectric layer 120, a metallic absorbing layer 130 deposited by ALD and made from W extending across the barrier layer 160, and a dielectric outer layer 140 deposited by CVD or ALD and made from ZnS extending across the metallic absorbing layer 130.
[0081] The multilayer thin films in embodiments disclosed herein can be used as pigments (e.g., paint pigments for a paint used to paint an object), or a continuous thin film applied to an object. When used as pigments, at least one of paint binders and fillers can be used and mixed with the pigments to provide a paint that displays an omnidirectional high chroma red structural color. In addition, other additives may be added to the multilayer thin film to aid the compatibility of multilayer thin film in the paint system. Exemplary compatibility-enhancing additives include silane surface treatments that coat the exterior of the multilayer thin film and improve the compatibility of multilayer thin film in the paint system. Such paint systems or films can be used on any article, including an automotive vehicle.
[0082] It is noted that the terms substantially and about may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
EXAMPLES
[0083] Embodiments will be further clarified by the following examples.
Example 1
[0084] Five simulations were conducted using an amorphous-phase TiO.sub.2 dielectric absorber layer having a refractive index from 2.2 to 2.3. The thickness of the TiO.sub.2 dielectric absorber layer was varied in the simulations. Each of the simulations included an aluminum core, an amorphous-phase TiO.sub.2 dielectric absorber layer deposited on the aluminum core, and a 10 nm thick tungsten absorber layer deposited on the amorphous-phase TiO.sub.2.
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Example 2
[0090] Six simulations were conducted using an amorphous-phase TiO.sub.2 dielectric absorber layer having a refractive index from 1.8 to 2.0. The thickness of the TiO.sub.2 dielectric absorber layer was varied in the simulations. Each of the simulations included an aluminum core, an amorphous-phase TiO.sub.2 dielectric absorber layer deposited on the aluminum core, and a 10 nm thick tungsten absorber layer deposited on the amorphous-phase TiO.sub.2.
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[0097] It will be apparent to those skilled in the art that various modifications and variations can be made to the embodiments described herein without departing from the spirit and scope of the claimed subject matter. Thus, it is intended that the specification cover the modifications and variations of the various embodiments described herein provided such modification and variations come within the scope of the appended claims and their equivalents.