Hydraulic System for an Industrial Truck
20240051806 · 2024-02-15
Inventors
Cpc classification
F15B2211/40515
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/4053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/40584
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hydraulic system for an industrial truck with a lifting frame has at least one telescoping mast that can be raised and lowered in a stationary mast and a load handling means that can be raised and lowered in the telescoping mast. The hydraulic system has a free lift cylinder for raising and lowering the load handling means and at least one mast lift cylinder for raising and lowering the telescoping mast. A control valve device is provided for the control of the lifting operation and the lowering operation of the free lift cylinder and of the mast lift cylinders. A mast transition damping device is provided that includes at least one electrically actuated proportional valve. The proportional valve of the mast transition damping device, in the unactuated state, has a throttling connection that effects a throttled volume flow, and in the event of an electrical control action, can be actuated toward an open position.
Claims
1. A hydraulic system for an industrial truck with a lifting frame, comprising at least one telescoping mast that can be raised and lowered in a stationary mast and a load handling device that can be raised and lowered in the telescoping mast, wherein the hydraulic system has a free lift cylinder for raising and lowering the load handling device and at least one mast lift cylinder for raising and lowering the telescoping mast, wherein a control valve device is provided for the control of the lifting operation and the lowering operation of the free lift cylinder and of the mast lift cylinders, wherein a mast transition damping device is provided that comprises at least one electrically actuated proportional valve, and wherein the proportional valve of the mast transition damping device, in the unactuated state, has a throttling connection that effects a throttled volume flow, and in the event of an electrical control action can be actuated toward an open position.
2. The hydraulic system according to claim 1, wherein the proportional valve in the unactuated state is actuated into a normal position which is provided with the throttling connection.
3. The hydraulic system according to claim 2, wherein the proportional valve in the normal position is provided with a throttling opening.
4. The hydraulic system according to claim 1, wherein the proportional valve is located in a housing, wherein the proportional valve in the unactuated state is actuated into a normal position which is in the form of a closed position, and the throttling connection is formed by a bypass line in the housing of the proportional valve in which a throttling device is located.
5. The hydraulic system according to claim 1, wherein the free lift cylinder is connected by a first branch line with the control valve device, and the at least one mast lift cylinder is connected by a second branch line with the control valve device, wherein there is a first proportional valve of the mast transition damping device in the first branch line and a second proportional valve of the mast transition damping device in the second branch line.
6. The hydraulic system according to claim 5, wherein located on the first proportional valve is a bypass line in which there is a stop valve that opens toward the control valve device.
7. The hydraulic system according to claim 5, wherein located on the second proportional valve is a bypass line in which there is a stop valve that opens toward the at least one mast lift cylinder.
8. The hydraulic system according to claim 1, wherein a mechanical line break safety device is attached to each mast lift cylinder.
9. The hydraulic system according to claim 1, wherein a mechanical line break safety device is attached to the free lift cylinder.
10. The hydraulic system according to claim 5, wherein the first proportional valve is attached to the free lift cylinder and has the function of an electrical line break safety device.
11. The hydraulic system according to claim 1, wherein the free lift cylinder is connected by a first branch line with the control valve device, and each mast lift cylinder is in communication by a connecting line with the control valve device, wherein a proportional valve of the mast transition damping device is located in each of the first branch line and the connecting line.
12. The hydraulic system according to claim 11, wherein attached to the free lift cylinder is a first proportional valve and/or attached to each mast lift cylinder is a second proportional valve, wherein the first and second proportional valves each have the function of an electrical line break safety device.
13. An industrial truck with a hydraulic system according to claim 1.
14. The hydraulic system according to claim 3, wherein the throttling opening is a throttling boring.
15. The hydraulic system according to claim 6, wherein the stop valve is a non-return valve.
16. The hydraulic system according to claim 7, wherein the stop valve is a non-return valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Additional advantages and details of the invention are described in greater detail below with reference to the exemplary embodiments illustrated in the accompanying schematic figures, in which:
[0032]
[0033]
[0034]
[0035]
DESCRIPTION OF THE INVENTION
[0036]
[0037] The industrial truck has a lifting frame which is not illustrated in any further detail, on which a load handling means or device is located so that it can be raised and lowered. The load handling means consist in particular of a lifting carriage that can move vertically on a lifting frame, to which is fastened, for example, a load fork formed by fork tines as an accessory device.
[0038] The lifting frame consists in particular of a stationary mast and at least one telescoping mast located so that it can be raised and lowered on the stationary mast, with load holding means located on the telescoping mast so that it can be raised and lowered.
[0039] The lifting frame has at least two lifting stages. The hydraulic system has a free lift cylinder 10 to raise and lower the load holding means relative to the telescoping mast. The free lift cylinder 10 forms a first lifting stage (free lift). For the raising and lowering of the load handling means, in particular flexible traction means or device which are not illustrated any further detail, for example, a lifting chain, are provided, which are fastened with a first end to the lifting carriage, are guided over a deflector roller on the telescoping piston rod of the free lift cylinder 10 and fastened with a second end to the telescoping mast. For raising and lowering the telescoping mast relative to the stationary mast, the hydraulic system 1 has at least one mast lift cylinder 11a, 11b. The mast lift cylinder 11a, 11b forms a second lifting stage (mast lift). In the illustrated exemplary embodiments, two mast lifting cylinders 11a, 11b are provided.
[0040] A control valve device 15 is provided for the control of the lifting and lowering operation of the free lift cylinder 10 and of the mast lift cylinders 11a, 11b.
[0041] The control valve device 15 in the illustrated exemplary embodiments is in the form of a proportional valve that throttles in intermediate positions, with a closed position 15a in the form of a normal position, a lifting position 15b, and a lowering position 15c. For this purpose, the control valve device 15 is connected to a delivery line 16 of a pump 17, which by a suction line 18 sucks pressure medium out of a reservoir 19 to a reservoir line 20 that leads to the reservoir 19, and to a consumer line 21 which is connected with the free lift cylinder 10 and the mast lift cylinders 11a, 11b.
[0042] In the closed position 15a of the control valve device 15, the connection of the consumer line 21 with the delivery line 16 and the reservoir line 20 is closed. In the lifting position 15b of the control valve device 15, the delivery line 16 is connected with the consumer line 21. In the lowering position 15c of the control valve device 15, the consumer line 21 is connected with the reservoir line 20.
[0043] In the illustrated exemplary embodiments the control valve device 15 is located on a multi-way control valve block 22.
[0044] The control valve device 15 can, for example, be actuated electrically by an electronic control device 25.
[0045] Alternatively, the control valve device 15 can have a separate lifting valve to control the lifting operation of the load handling means and a separate lowering valve to control the lowering operation of the load handling means.
[0046] The free lift cylinder 10 and the mast lift cylinders 11a, 11b in
[0047] The hydraulic system 1 in
[0048] In
[0049] In
[0050] Located on the first proportional valve 36 is a bypass line 40, in which there is a stop valve 41, in particular a non-return valve, which opens toward the control valve device 15.
[0051] Located on the second proportional valve 37 is a bypass line 42, in which there is a stop valve 43, in particular a non-return valve, which opens toward the mast lift cylinders 11a, 11b.
[0052] In
[0053] In
[0054] In
[0055] The electrically actuatable proportional valve 36 or 37 of the mast transition damping device 35, in the unactuated state, has a throttling connection 50 that effects a throttled volume flow, and can be actuated by an electrical control action toward an open position 51a.
[0056] In
[0057] Each proportional valve 36 or 37 is actuated by a spring device 55 into the normal position 51b and can be actuated toward the open position 51a by an electrical actuator device 56, such as a proportional magnet, for example. The actuator devices 56 are in connection with the electronic control device 25 for their control.
[0058] The hydraulic system 1 in
[0059] In
[0060] The hydraulic system 1 illustrated in
[0061] To raise the load handling means, which is done by actuating the control valve device 15 into the lifting position 15b, pressure medium is transported from the control valve device 15 into the consumer line 21 to the valve block 45 of the mast transition damping device 35. The proportional valve 36 of the mast transition damping device 35 is actuated into the open position 51a by the control device 25 so that pressure medium flows via the proportional valve 36 actuated into the open position 51a and the branch line 30 into the free lift cylinder 10. On account of the ratio of the surface area of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows via the stop valve 43 into the mast lift cylinders 11a, 11b. As soon as the free lift cylinder 10 approaches the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 25 begins to actuate the proportional valve 36 into the normal position 51b which is in the form of a throttling position. Consequently, the volume flow upstream of the proportional valve 36 is backed up to the extent that pressure medium flows from the control valve device 15 into the mast lift cylinders 11a, 11b via the opening stop valve 43.
[0062] To lower the load handling means, for which purpose the control valve device 15 is actuated into the lowering position 15c, pressure medium is transported out of the mast lift cylinders 11a, 11b via the branch line 31 into the valve block 45 of the mast transition damping device 35. The proportional valve 37 of the mast transition damping device 35 is actuated by the control device into the open position 51a, so that pressure medium flows out of the proportional valve 37 actuated into the open position 51a into the consumer line 21, and via the control valve device actuated into the lowering position 15c to the reservoir 19. On account of the ratio of the surface area of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows out of the free lift cylinder 10 via the stop valve 41 to the control valve device 15. As soon the mast lift cylinders 11a, 11b approach the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 15 begins to actuate the proportional valve 37 into the normal position 51b which is in the form of a throttling position. Consequently, the volume flow upstream of the proportional valve is backed up to the extent that pressure medium flows via the opening stop valve 41 out of the free lift cylinder 10 to the control valve device 15.
[0063] In
[0064] In
[0065] The proportional valve 36 is attached to the free lift cylinder 10, wherein the proportional valve 36 of the mast transition damping device 35 also has the function of an electrical line break safety device 60c of the free lift cylinder 10. The proportional valve 37a is attached to the mast lift cylinder 11a, wherein the proportional valve 37a of the mast to transition damping device 35 also has the function of an electrical line break safety device 60a of the mast lift cylinder 11a. The proportional valve 37b is attached to the mast lift cylinder 11b, wherein the proportional valve 37b of the mast transition damping device 35 also has the function of an electrical line break safety device 60b of the mast lift cylinder 11b.
[0066] The electrically actuatable proportional valves 36, 37a, 37b of the mast transition damping device 35, in the unactuated state, each have a throttling connection 50 that effects a throttled volume flow, and can be actuated toward an open position 51a in the event of an electrical control action.
[0067] In
[0068] The proportional valve 36, 37a, 37b is actuated by a spring device 55 into the normal position 51b and can be actuated by an electrical actuator device 56, such as a proportional magnet, toward the open position 51a. The actuator devices 56 are in connection with the electronic control device 25 for driving.
[0069] Therefore, the hydraulic system 1 in
[0070] The hydraulic system 1 in
[0071] To raise the load handling means, for which purpose the control valve device 15 is actuated into the lifting position 15b, pressure medium is transported from the control valve device 15 into the consumer line 21 and into the branch lines 30, 31a, 31b connected to the consumer line 21. The proportional valve 36 of the mast transition damping device 35 is actuated into the open position 51a by the control device 25, so that pressure medium flows via the proportional valve 36 actuated into the open position 51a and the branch line 30 into the free lift cylinder 10. On account of the ratio of surface area of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows into the mast lift cylinder 11a, 11b. As soon as the free lift cylinder 10 approaches the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 25 begins to actuate the proportional valve 36 into the normal position 51b which is in the form of a throttling position, and to actuate the proportional valves 37a, 37b each into the open position 51a. Consequently, the volume flow upstream of the proportional valve 36 is backed up to the extent that pressure medium flows from the control valve device 15 into the mast lift cylinders 11a, 11b via the proportional valves 37a, 37b actuated toward the open position 51a.
[0072] To lower the load handling means, for which purpose the control valve device 15 is actuated into the lowering position 15c, the proportional valves 37a, 37b are each actuated by the control device 25 into the open position 51a, as a result of which pressure medium flows out of the mast lift cylinders 11a, 11b via the opened proportional valves 37a, 37b into the consumer line 21 and via the control valve device 15 actuated into the lowering position 15c to the reservoir 19. On account of the ratio of the surface area of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows out of the free lift cylinder 10 and the proportional valve 36, which is in the normal position 51b, to the control valve device 15. As soon as the mast lift cylinder 11a, 11b approaches the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 15 begins to actuate the proportional valves 37a, 37b into the normal position 51b which is in the form of a throttling position, and to actuate the proportional valve 36 into the open position 51a. Consequently, the volume flow upstream of the proportional valves 37a, 37b is backed up to the extent that the pressure in the consumer line 21 is progressively reduced, so that an increasing quantity of pressure fluid flows out of the free lift cylinder 10 via the proportional valve 36 actuated into the open position 51a to the control valve device 15.
[0073] The electrically actuated proportional valves 36, 37a, 37b in
[0074] If, during a lifting or lowering of the load handling means, an anomaly or a fault such as a line break is detected by the control device 25, the control device 25 actuates the proportional valves 36, 37a, 37b into the normal position 51b which is in the form of a throttling position. It is thereby ensured that the lowering speed of the load handling means is limited to an allowable value by the throttling connection 50 acting in the normal position 51b.
[0075] In
[0076] In
[0077] The proportional valve 36, analogous to
[0078] Located on the second proportional valve 37, analogous to
[0079] In
[0080] The electrically actuatable proportional valve 36 or 37 of the mast transition damping device 35, in the unactuated state, has a throttling connection 50 that effects a throttled volume flow, and can be actuated by an electrical control action toward an open position 51a.
[0081] In
[0082] Each proportional valve 36 or 37 is actuated by a spring device 55 into the normal position 51b and can be actuated toward the open position 51a by an electrical actuator device 56, such as a proportional magnet, for example. The actuator device 56 is in connection with the electronic control device 25 for their actuation.
[0083] The hydraulic system 1 in
[0084] The hydraulic system 1 in
[0085] To raise the load handling means, which is done by actuating the control valve device 15 into the lifting position 15b, pressure medium is transported by the control valve device 15 into the consumer line 21 and the branch lines 30, 31. The proportional valve 36 of the mast transition damping device 35 located on the free lift cylinder 10 is actuated into the open position 51a by the control device 25, so that pressure medium flows into the free lift cylinder 10 via the proportional valve 36 actuated into the open position 51a and the branch line 30. On account of the ratio of the surface area of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows via the stop valve 43 into the mast lift cylinders 11a, 11b. As soon as the free lift cylinder 10 approaches the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 25 begins to actuate the proportional valve 36 located on the free lift cylinder 10 into the normal position 51b which is in the form of a throttling position. Consequently, the volume flow upstream of the proportional valve 36 is backed up to the extent that pressure medium flows from the control valve device 15 into the mast lift cylinders 11a, 11b via the opening stop valve 43.
[0086] To lower the load handling means, for which purpose the control valve device 15 is actuated into the lowering position 15c, the proportional valve 37 is actuated by the control device 25 into the open position 51a, as a result of which pressure medium flows out of the mast lift cylinders 11a, 11b via the opened proportional valve 37 into the consumer line 21 and via the control valve device 15 actuated into the lowering position 15c to the reservoir 19. On account of the surface area ratio of the free lift cylinder 10 to the mast lift cylinders 11a, 11b, initially no pressure medium flows out of the free lift cylinder 10 and the proportional valve 36, which is in the normal position 15b and which is attached to the free lift cylinder 10, to the control valve device 15. As soon as the mast lift cylinders 11a, 11b approach the mast transition range, which is detected by the control device 25 by the sensor device, the electronic control device 15 begins to actuate the proportional valve 37 into the normal position 51b which is in the form of a throttling position, and to actuate the proportional valve 36 located on the free lift cylinder 10 into the open position 51a. Consequently, the volume flow upstream of the proportional valve 37 is backed up to the extent that the pressure in the consumer line 21 progressively decreases, so that increasingly more pressure medium flows out of the free lift cylinder 10 via the proportional valve 36 actuated into the open position 51a to the control valve device 15.
[0087]
[0088] In
[0089] Each proportional valve 36, 37a, 37b in
[0090] In
[0091] For this purpose, during lifting operation the volume flow into the free lift cylinder 10 in the mast transition range is increasingly throttled by the corresponding actuation of the proportional valve 36 of the mast transition damping device 35, as a result of which a continuous decrease of the speed of extension of the free lift cylinder 10 is achieved. The proportional valves 37a, 37b are each actuated into the open position 51a. The dynamic pressure increased as a result of the throttling leads to a continuously faster extension of the mast lift cylinders 11a, 11b. The overlapping movement of the free lift cylinder 10 and of the mast lift cylinders 11a, 11b is preferably executed so that the lifting speed of the load remains constant in the mast transition range.
[0092] During lowering operation, for this purpose, by a corresponding control of the proportional valves 37a, 37b into the normal position 51b of the mast transition damping device 35, the volume flow out of the mast lift cylinders 11a, 11b in the mast transition range is progressively throttled, as a result of which a continuous decrease in the speed of retraction of the telescoping mast lift cylinders 11a, 11b is achieved. The proportional valve 36 is actuated into the open position 51a. The pressure in the consumer line 31 reduced by the throttling results in a continuously faster retraction of the free lift cylinder 10. The overlapping movement of the free lift cylinder 10 and of the mast lift cylinders 11a, 11b is preferably executed so that the lowering speed of the load remains constant in the mast transition range.
[0093] As a result of the mast transition damping, the free lift cylinder 10 and the mast lift cylinders 11a, 11b reach their mechanical terminal position at a very low speed both during lifting operation and during lowering operation.