Water treatment system
11944922 ยท 2024-04-02
Assignee
Inventors
- Randall Smith (Houston, TX, US)
- Brian Smith (Houston, TX, US)
- Michelle Smith Allebach (Friendswood, TX, US)
Cpc classification
C02F2201/009
CHEMISTRY; METALLURGY
F22B1/1884
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D3/007
PERFORMING OPERATIONS; TRANSPORTING
F22D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B1/1869
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1823
ELECTRICITY
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F22B1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B27/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22D1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/18
ELECTRICITY
B01D3/00
PERFORMING OPERATIONS; TRANSPORTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure includes a water system that includes a feed water heat exchanger including a feed water heat exchanger above a water collection tank and a feed water heat exchanger/steam generator connected to the feed water heat exchanger. The feed water heat exchanger/steam generator includes a heat exchanger, coils, boiler burners, and emissions control. The water system includes a brine/waste water feed water heat exchanger positioned within brine/waste water tank enclosure, which includes a brine/waste water tank that is in fluidic connection with the feed water heat exchanger/steam generator. The water system includes a preheater in fluidic connection with the brine/waste water feed water heat exchanger, and a post-preheater heat exchanger enclosure including a post-preheater heat exchanger, post-preheater coils, post-preheater burner and post-preheater emissions control, the post-preheater heat exchanger in fluidic connection with the pre-heater. The water system includes a vapor removal device in fluidic connection with the post-preheater heat exchanger.
Claims
1. A water system comprising: a system turbine enclosure, wherein the steam turbine enclosure includes a feed water heat exchanger above a first water collection tank; a feed water heat exchanger/steam generator in fluidic connection with the feed water heat exchanger, wherein the feed water heat exchanger/steam generator includes a feed water heat exchanger/steam generator heat exchanger, boiler coils, boiler burners and a boiler emissions control; a brine/waste water feed water heat exchanger positioned within a brine/waste water tank enclosure, the brine/waste water tank enclosure further including a brine/waste water tank, the brine/waste water feed water heat exchanger in fluidic connection with the feed water heat exchanger/steam generator; a preheater, the preheater in fluidic connection with the brine/waste water feed water heat exchanger; a post-preheater heat exchanger enclosure including a post-preheater heat exchanger, post-preheater coils, a post-preheater burner and a post-preheater emissions control, the post-preheater heat exchanger in fluidic connection with the pre-heater; and a vapor removal device, the vapor removal device in fluidic connection with the post-preheater heat exchanger.
2. The water system in claim 1 further comprising a feed water pretreater, wherein the feed water pretreater is in fluidic connection with the feed water heat exchanger.
3. The water system of claim 1, wherein the steam turbine enclosure further includes a turbine/generator, wherein the turbine/generator is in fluidic connection with the feed water heat exchanger and positioned above the feed water heat exchanger.
4. The water system of claim 3, wherein the steam turbine enclosure and turbine/generator are adapted to generate electricity and distilled water.
5. The water system of claim 1, wherein the boiler burners are adapted to heat water in the feed water heat exchanger/steam generator heat exchanger.
6. The water system of claim 1, wherein the boiler coils are adapted to heat water in the feed water heat exchanger/steam generator heat exchanger.
7. The water system of claim 5 further comprising a fluidic connection between the boiler coils and the turbine/generator.
8. The water system of claim 1, wherein the brine/waste water tank is in fluidic connection to a brine/waste water processing tank.
9. The water system of claim 1, wherein the brine/waste water feed water heat exchanger is in fluidic connection to a second water collection tank.
10. The water system of claim 1, wherein the preheater is a solar preheater, a heat pump, an electrical heater or uses waste heat.
11. The water system of claim 1, wherein the vapor removal device is adapted to vent gases from feed water that have lower boiling points than feed water.
12. The water system of claim 11, wherein the post-preheater burners is computer controlled and adapted to be adjusted to achieve a predetermined temperature.
13. The water system of claim 1, wherein the post-preheater coils, or the boiler coils are ribbed.
14. The water system of claim 13, where the post-preheater coils, or the boiler coils comprise spray nozzles.
15. The water system of claim 1, wherein the vapor removal device is in fluidic connection with the steam turbine enclosure.
16. The water system of claim 1, wherein the boiler emissions control further includes a light source.
17. The water system of claim 1, wherein the boiler coils are in fluidic connection with a separation tank.
18. The water system of claim 17 further comprising a superheater positioned between the separation tank and a turbine enclosure.
19. The water system of claim 1, wherein the vapor removal device has a vapor removal emissions control device in fluidic connection with the feed water heat exchanger/steam generator.
20. The water system of claim 1, wherein the post-preheater coils comprise a plurality of post-preheater coils that are connected to a plurality of feed water pipes and/or the boiler coils comprise a plurality of boiler coils that are connected to a plurality of feed water pipes.
21. The water system of claim 1 further comprising a solar brine/waste water tank, wherein the solar brine/waste water tank includes a transparent lid.
22. The water system of claim 1, wherein the boiler burners are computer controlled and adapted to be adjusted to achieve a predetermined temperature.
23. A water system comprising: a plurality of steam turbine enclosures, wherein each of the steam turbine enclosures includes a feed water heat exchanger, wherein at least one feed water heat exchanger is above a first water collection tank, wherein the plurality of steam turbine enclosures are in fluid connection with one another; a feed water heat exchanger/steam generator in fluidic connection with the feed water heat exchangers, wherein the feed water heat exchanger/steam generator includes a feed water heat exchanger/steam generator heat exchanger, boiler coils, boiler burners and a boiler emissions control; a brine/waste water feed water heat exchanger positioned within a brine/waste water tank enclosure, the brine/waste water tank enclosure further including a brine/waste water tank, the brine/waste water feed water heat exchanger in fluidic connection with the feed water heat exchanger/steam generator; a preheater, the preheater in fluidic connection with the brine/waste water feed water heat exchanger; a post-preheater heat exchanger enclosure including a post-preheater heat exchanger, post-preheater coils, a post-preheater burner and a post-preheater emissions control, the post-preheater heat exchanger in fluidic connection with the pre-heater; and a vapor removal device, the vapor removal device in fluidic connection with the post-preheater heat exchanger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
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DETAILED DESCRIPTION
(15) It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
(16) In certain embodiments of the present disclosure, the feed water can be seawater, treated effluent from a waste water treatment plant or industrial process, or untreated fresh water from natural sources. As distillation of water often requires significant amounts of energy and as there is currently an emphasis on reducing dependence on fossil fuels, one fuel to generate heat for the current process is biofuel and other forms of renewable energy. In some embodiments of the present disclosure, there is a focus on making efficient use of the heat which is generated in the process.
(17) In some embodiments, water distillation separates pure water from particulate and organic matter. Some contaminants may cause fouling and/or pitting of components if not removed. To address this issue, in certain embodiments, a method for flushing contaminants from the system components is used.
(18) In certain embodiments, a computer control system is integrated into the entire process to control valves, pumps, and burners. These components may be used to control feed water path and flow rate, as well as heat levels.
(19) Advantages of some of the embodiments in the present disclosure include that the result of the distillation process is a clean distillate. The method may remove bacteria, organic and inorganic particles, viruses, minerals, salts, and metals from the water. In addition, a significant percentage of heat is recycled and some embodiments use waste heat. Certain embodiments of the present disclosure use solar energy. Further, the temperature difference between the steam/brine/waste water and feed water pipes is larger than the temperature differences in many other types of distillation processes. This increases the heat transport per unit surface of the pipes, which speeds up evaporation. The amount of water distilled is directly proportional to the amount of energy transport. Some embodiments of the present disclosure may not use equipment to reduce pressure. Generally, less equipment reduces overall cost and complexity. In some embodiments of the present disclosure, condensers are not used. Generally, less equipment reduces overall cost and complexity. Further, boiler temperatures may be lower than industrial steam boilers, reducing safety concerns. Computer control of heat and feed water flow rate along with a vapor removal device such as a deaerator, may provide a precise method of removing low boiling point contaminants. In addition, computer control of heat and feed water flow rate, such as through feed water pump 130 (described below) may provide a precise method of preventing non-water particles from evaporating. In certain embodiments, there is flexibility in the types of heat that can be used. Further, the present disclosure has flexibility in the types of source feed water that can be used and the process generates electricity.
(20) In some embodiments, fouling of process components may be an issue. Such fouling may be addressed by using corrosion resistant materials such as aluminum, bronze, or stainless-steel alloys or specialized alloys such as Monel or Inconel. In other embodiments, fouling may be addressed by using low-fouling surface coatings on some process components, a high feed water velocity via the process pumps, periodic pressure pulses via the process pumps, adjustment of the feed water pH, and/or chemical scavenging of the feed water.
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(22) From feed water pump 130, feed water is sent to be heated in feed water heat exchangers 162 of steam turbine enclosures 160a, b, c. Initially, such as upon startup, no exchange of heat occurs in steam turbine enclosures 160a, b, c between feed water 110 and steam because steam has not yet been produced for feed to steam turbine enclosures. Once steam is formed for use in steam turbine enclosures 160a, b, c, some of the steam condenses on feed water heat exchangers 162, heating the feed water while condensed steam falls into water collection tank 166 as distilled water. Upon exiting the feed water heat exchangers 162 in steam turbine enclosures 160a, b, c, feed water then enters feed water heat exchanger/steam generator 150. In certain embodiments, feed water heat exchanger/steam generator 150 includes heat exchanger 152, boiler coils 154 positioned below heat exchanger 152, boiler burners 156 positioned below boiler coils 154, and emissions control 158, as shown in
(23) Following heating in feed water heat exchanger 152, heated feed water 110 is sent to brine/waste water feed water heat exchanger 172 positioned within brine/waste water tank enclosure 170. As with feed water heat exchangers 162 in steam turbine enclosures 160a, b, c, no exchange of heat occurs initially in brine/waste water tank enclosure 170 as heated brine or waste water is not yet present in the brine/waste water basin as shown in
(24) In certain embodiments, upon exiting brine/waste water feed water heat exchanger 172, preheat valve 3 is opened to allow the feed water to pass through preheater 180. Preheater 180 may be any component that generates heat and that can be used to heat feed water 110. Non-limiting examples include a solar preheater, waste heat, heat pump, and electrical heater.
(25) Solar preheater: A solar preheater may include parabolic troughs, solar vacuum tubes, parabolic reflectors, Fresnel lenses or any other solar device that generates heat. Preheat valve 3 may not be opened if the solar radiation intensity is not above a predetermined threshold.
(26) Waste heat: Waste heat may include waste heat from a power or industrial plant, gas turbine, or any process that generates waste heat. Preheat valve 3 is not opened if waste heat is not present.
(27) Heat Pump: Heat pumps may transfer heat from the ambient air to heat up feed water pipes.
(28) Electrical heater: The electrical heater may include any device that is electrically powered and that generates heat, such as an induction heater or laser.
(29) In other embodiments, such as when a preheater is not present, preheat valve 3 is not opened and preheat bypass valve 4 is opened instead, allowing feed water 110 to proceed to post-preheater heat exchanger 192. In some embodiments, fresh water may be supplied to a separate set of post-preheater coils 194 through pump 13.
(30) Post-preheater heat exchanger enclosure 190 is outfitted in much the same way as feed water heat exchanger/steam generator 150, which includes post-preheater heat exchanger 192, post-preheater coils 194, post-preheater burners 196, and post-preheater emissions control 205, as shown in
(31) In certain embodiments, post-preheater burners 196 heat post-preheater coils 194 through which feed water 110 flows. Post-preheater coils 194 increase the surface contact area between feed water 110 and post-preheater coils 194 in a compact space, which increases overall thermal and space efficiency. A coil design also provides better mixing of steam, water, particulate matter, and organic matter which reduces the likelihood of corrosion. Additionally, the inside of post-preheater coils 194 may be ribbed and spray nozzles may be added, further increasing the surface contact area. The comments in also apply to boiler coils 154.
(32) In certain embodiments, fuel for burners 156 and 196 is biofuel. Biofuels include, but are not limited to, methane from animal waste or landfills.
(33) In at least one embodiment, steam for input to vapor removal device 210 may be generated from waste steam from an industrial or utility process. If such a waste stream is not available, waste steam output from one or more of the steam turbine enclosures 160a, b, c may be used. Alternately, steam may be created by transporting water from a fresh water source by pump 13 to a separate set of post-preheater coils in 194. Finally, the steam for input to the deaerator may come from any combination of these three sources.
(34) In some embodiments, burning biofuel or fossil fuel releases emissions, mainly CO.sub.2 and NOx. To address generation of CO.sub.2 and Nox, emissions control 205 and 158 may be used. An emissions control may include one or more scrubbers and/or a Selective Catalytic Reduction component. In some embodiments, a light source may be used to convert CO.sub.2 to methane for reuse by the biogas burners as described in U.S. Pat. No. 9,528,192, which is incorporated herein by reference. As one of ordinary skill in the art with the benefit of this disclosure will understand, other forms of emissions control devices may be used.
(35) Deaeration in vapor removal device 210 may also release emissions in the form of vented gases. In some embodiments, to control the vented gases, emissions control device 220 may include a filter, wet or dry scrubber, or a gas cleaning/neutralizing process.
(36) Once feed water 110 has been deaerated, the temperature of feed water 110 is measured by temperature sensor 230. Based on the temperature of feed water 110 as measured by temperature sensor 230, the amount of heat for boiler burners 156 and the feed water 110 flow rate to vaporize only water in boiler coils 154 may be determined. If too much heat is applied and/or if the flow rate is too low, some particulate and/or organic matter in feed water 110 may also be vaporized, which may be undesirable. Conversely, if not enough heat is applied and/or the flow rate is too high, steam production may not be optimal. Feed water 110 flow rate may be adjusted through variable speed pump 240.
(37) As shown in
(38) Water vapor may exit separation tank 250 at the top of separation tank 250 as steam through steam outlet 258. Pressure relief valve 259 on separation tank 250 may ensure that separation tank 250 pressure will not exceed the pressure limits of the tank. The steam flows through valve 5 into one of steam turbine enclosures 160a, b, c where it turns turbine/generator 164 to generate electricity. The electricity can charge up a battery or some other energy storage device or medium such as nano-electro fuel as described in US patent application publication US20160126581A1, for example and without limitation. In addition, some of the steam condenses on the feed water heat exchanger 162 within steam turbine enclosure 160a, b, c and falls into water collection tank 166 as distilled water.
(39) In some embodiments, superheater 260, such as that shown in
(40) Steam enters first turbine enclosure 160a through distilled steam inlet 161. In certain embodiments, not all of the steam will condense in the first turbine enclosure 160a and fall into water collection tank 166, an example of which is shown in
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(42) In certain embodiments of the present disclosure, solar brine/waste water tank 400 may be used, as shown in
(43) In certain embodiments of the present disclosure, it may be desirable to remove contaminants from water distillation process 10, such as by flushing. Flushing fluid may be retained in flushing solution tank 280. The type of flushing fluid may depend on the type of contaminants in the feed water, the pH of the feed water, as well as the type of material used in the system components. Sensors to determine the pH and other feed properties may aid in the selection of a flushing solution/process. As an example, a vinegar-based solution may be a low-cost, eco-friendly option. In some cases, the flushing procedure may involve the use of steam, the application of heat, variation of the flushing solution flow rate relative to normal system operation and/or the periodic use of flushing pulses. When applying heat, the burners are adjusted to a heat level that will contribute to dissolving and flushing the contaminants.
(44) In certain embodiments, prior to starting the flushing sub-process, the following may be performed: stopping pumps 13, 130 and 240; closing valve 1 (120); opening valve 2; and closing valve 5. In addition, valve 6 may be opened and all burners may be turned off unless the flushing process requires heat. During the flushing sub-process, pumps 130 and 240 are turned on and set to a predetermined flushing flow rate. This allows the flushing solution to flow through feed water pump 130, the feed water pipe, heat exchangers, renewable preheater if there is one, deaerator coils, vapor removal device, pump 240, boiler coils, separation tank, valve 6, and the brine/waste water tank 174. If preheater 180 has been installed, the flushing process makes two passes through the system:
(45) In pass 1, preheat valve 3 is opened and preheat bypass valve 4 is closed. This configuration flushes the preheater 180, as well as the rest of the system.
(46) In pass 2, preheat valve 3 is closed and preheat bypass valve 4 is open. This configuration flushes the preheat bypass line as well as the rest of the system.
(47) The flushing solution and contaminants will flow to the brine/waste water tank 174 where they can be removed for processing via tank truck, pipeline, or some other means.
(48) The foregoing outlines features of several embodiments so that a person of ordinary skill in the art may better understand the aspects of the present disclosure. Such features may be replaced by any one of numerous equivalent alternatives, only some of which are disclosed herein. One of ordinary skill in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. One of ordinary skill in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.