Top plate jacking device and jacking construction method configured for V-shaped columns
11946217 ยท 2024-04-02
Assignee
- China Railway Tunnel Group Co., Ltd. (Guangdong, CN)
- China Railway Tunnel Group Third Division Co., Ltd. (Shenzhen, CN)
Inventors
- Jialiang Ding (Guangdong, CN)
- Xin Zhang (Guangdong, CN)
- Fuxian Yu (Guangdong, CN)
- Huiwen Ding (Guangdong, CN)
- Min CAO (Guangdong, CN)
- Xianhai Tang (Guangdong, CN)
- Ning Ma (Guangdong, CN)
- Baixi Feng (Guangdong, CN)
- Xin Wen (Guangdong, CN)
Cpc classification
E02D27/14
FIXED CONSTRUCTIONS
International classification
E02D29/00
FIXED CONSTRUCTIONS
E02D27/14
FIXED CONSTRUCTIONS
Abstract
The present application relates to a top plate jacking device and jacking construction method configured for V-shaped columns, the top plate jacking device comprising a temporary support pile comprises a plurality of pile holes arranged on a construction surface, a bottom end of the pile hole is cast-in-place with a bearing platform, a temporary support column is inserted on the bearing platform, a plurality of pillars are fixed at a top of the temporary support column, wherein comprises a plurality of vertically connected column segments, two adjacent column segments detachably connected vertically through a connecting component; a support block is provided at a top of the plurality of pillars, the top of the support block abuts against a lower surface of the top plate; a hydraulic jack is configured to jack the top plate and is provided with a plurality of intervals at the top of the temporary support column.
Claims
1. A top plate jacking device for V-shaped columns, comprising: a temporary support pile, wherein the temporary support pile comprises a plurality of pile holes arranged on a construction surface, a cast-in-place bearing platform is provided at a bottom end of each of the plurality of pile holes, a temporary support column is inserted on the cast-in-place bearing platform, a plurality of pillars are fixed at a top of the temporary support column, the temporary support column comprises a plurality of vertically connected column segments, and two adjacent column segments of the plurality of vertically connected column segments are detachably connected vertically with each other with a connecting component; a support block that is provided at a top of the plurality of pillars, wherein a top end of the support block abuts against a lower surface of a top plate; and a hydraulic jack, configured to jack the top plate, wherein the hydraulic jack is provided with a plurality of intervals at the top of the temporary support column, wherein the support block comprises an inclined plate, a upper flat plate and a lower flat plate, the upper flat plate, the lower flat plate and the inclined plate are arranged in a Z-shaped pattern, two ends of the inclined plate are hinged to the upper flat plate and the lower flat plate, and an end of each of the upper flat plate and the lower flat plate that is hinged departing from the inclined plate is provided with a support plate, the support plate is vertically arranged, and a first end of the support plate is slidably connected to the upper flat plate or the lower flat plate, a second end of the support plate is hinged with a hinged seat, the hinged seat is slidably connected to the inclined plate, a locking element is provided between the support plate and the upper flat plate or the lower flat plate for locking, and an output end of the hydraulic jack abuts against a lower surface of the upper flat plate for driving the upper flat plate to move up and abut against the top plate.
2. The top plate jacking device configured for V-shaped columns according to claim 1, wherein the connecting component comprises a plurality of upper abutting seats and a plurality of lower abutting seats, which are arranged evenly at intervals along a circumferential direction of at least one of the plurality of vertically connected column segments, a circular structure formed by the plurality of upper abutting seats and a circular structure formed by the plurality of lower abutting seats are mutually sleeved to limit a horizontal movement of the at least one of the plurality of vertically connected column segments, and a limiting rod group passes through and is provided between the plurality of upper abutting seats and the plurality of lower abutting seats.
3. The top plate jacking device for V-shaped columns according to claim 2, wherein the connecting component comprises an even number of the upper abutting seats and an even number of the lower abutting seats, the limiting rod group comprises a limiting screw and a limiting nut threaded to the limiting screw, and the limiting screw passes through and is provided between one of the plurality of upper abutting seats and one of the plurality of lower abutting seats at radial ends of the at least one of the plurality of vertically connected column segments and the limiting screw is compressed by the limiting nut.
4. The top plate jacking device for V-shaped columns according to claim 2, wherein a guide plate is fixed on an outer wall of a lower column segment, the guide plate tilts and extends outward, and a plurality of the guide plates are arranged evenly at intervals along the circumferential direction of the at least one of the plurality of vertically connected column segments.
5. The top plate jacking device for V-shaped columns according to claim 4, wherein the plurality of the guide plates are detachably connected to the at least one of the plurality of vertically connected column segments through an anchor ear.
6. The top plate jacking device for V-shaped columns according to claim 4, wherein the plurality of the guide plates and a limiting screw are provided in a staggered manner.
7. The top plate jacking device for V-shaped columns according to claim 1, wherein the locking element comprises an angle steel fixed on the support plate and a connecting bolt configured to connect the angle steel and the upper flat plate and the lower flat plate.
8. The top plate jacking device for V-shaped columns according to claim 1, wherein a counter weight block is provided on the lower flat plate.
9. A jacking construction method by using the top plate jacking device for V-shaped columns according to claim 1, comprising: S1. drilling a pile hole at a specified location on the construction surface and pouring the cast-in-place bearing platform at a bottom of the pile hole; S2. assembling the plurality of vertically connected column segments, which are prefabricated, on an outside of the pile hole, and connecting the two adjacent column segments of the plurality of vertically connected column segments above and below through the connecting component; and after a connection is completed, hanging the temporary support pile vertically into the pile hole, so that a bottom of the temporary support pile is inserted on the cast-in-place bearing platform; S3. after placing the support block on the plurality of pillars, mounting the hydraulic jack at the top of the temporary support column, and placing the top plate on a plurality of the support blocks to form a temporary support to the top plate; S4. after construction of the V-shaped columns is completed and a strength requirement is met, starting the hydraulic jack to jack the top plate up a certain distance and pulling out the plurality of the support blocks; S5. removing the hydraulic jack; and S6. releasing the connection between the two adjacent column segments, and removing the plurality of vertically connected column segments through a cooperation of a crane and a sling.
10. A top plate jacking device for V-shaped columns, comprising: a temporary support pile, wherein the temporary support pile comprises a plurality of pile holes arranged on a construction surface, a cast-in-place bearing platform is provided at a bottom end of each of the plurality of pile holes, a temporary support column is inserted on the cast-in-place bearing platform, a plurality of pillars are fixed at a top of the temporary support column, the temporary support column comprises a plurality of vertically connected column segments, and two adjacent column segments of the plurality of vertically connected column segments are detachably connected vertically with each other with a connecting component; a support block that is provided at a top of the plurality of pillars, wherein a top end of the support block abuts against a lower surface of a top plate; and a hydraulic jack, configured to jack the top plate, wherein the hydraulic jack is provided with a plurality of intervals at the top of the temporary support column; wherein the connecting component comprises a plurality of upper abutting seats and a plurality of lower abutting seats, which are arranged evenly at intervals along a circumferential direction of at least one of the plurality of vertically connected column segments, a circular structure formed by the plurality of upper abutting seats and a circular structure formed by the plurality of lower abutting seats are mutually sleeved to limit a horizontal movement of the at least one of the plurality of vertically connected column segments, and a limiting rod group passes through and is provided between the plurality of upper abutting seats and the plurality of lower abutting seats.
11. A jacking construction method by using a top plate jacking device for V-shaped columns, wherein the top plate jacking device for V-shaped columns comprises: a temporary support pile, wherein the temporary support pile comprises a plurality of pile holes arranged on a construction surface, a cast-in-place bearing platform is provided at a bottom end of each of the plurality of pile holes, a temporary support column is inserted on the cast-in-place bearing platform, a plurality of pillars are fixed at a top of the temporary support column, the temporary support column comprises a plurality of vertically connected column segments, and two adjacent column segments of the plurality of vertically connected column segments are detachably connected vertically with each other with a connecting component; a support block that is provided at a top of the plurality of pillars, wherein a top end of the support block abuts against a lower surface of a top plate; and a hydraulic jack, configured to jack the top plate, wherein the hydraulic jack is provided with a plurality of intervals at the top of the temporary support column, and wherein the jacking construction method by using the top plate jacking device for V-shaped columns comprises: S1. drilling a pile hole at a specified location on the construction surface and pouring the cast-in-place bearing platform at a bottom of the pile hole; S2. assembling the plurality of vertically connected column segments, which are prefabricated, on an outside of the pile hole, and connecting the two adjacent column segments of the plurality of vertically connected column segments above and below through the connecting component; and after a connection is completed, hanging the temporary support pile vertically into the pile hole, so that a bottom of the temporary support pile is inserted on the cast-in-place bearing platform; S3. after placing the support block on the plurality of pillars, mounting the hydraulic jack at the top of the temporary support column, and placing the top plate on a plurality of the support blocks to form a temporary support to the top plate; S4. after construction of the V-shaped columns is completed and a strength requirement is met, starting the hydraulic jack to jack the top plate up a certain distance and pulling out the plurality of the support blocks; S5. removing the hydraulic jack; and S6. releasing the connection between the two adjacent column segments, and removing the plurality of vertically connected column segments through a cooperation of a crane and a sling.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
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DETAILED DESCRIPTION
(4) The present application is further described in detail below with reference to
(5) A top plate jacking device and jacking construction method configured for V-shaped columns is provided according to an embodiment of the present application.
(6) Referring to
(7) There are a plurality of temporary support piles 1 arranged in a rectangular pattern between the V-shaped columns. The temporary support pile 1 includes a pile hole arranged on a construction surface, a cast-in-place bearing platform 11 is provided on a bottom wall of the pile hole, a temporary support column 12 is inserted on the bearing platform 11, and a plurality of pillars 13 are fixed at a top of the temporary support column 12.
(8) The bearing platform 11 includes a base portion 111 and an insertion portion 112 for providing a insertion foundation for the temporary support column 12, the temporary support column 12 is defined with an insertion slot 121 for a vertical insertion and a coordination with the insertion portion 112.
(9) The temporary support column 12 includes a plurality of vertically connected column segments 122, and any two adjacent column segments 122 can be detachably connected through a connecting component 4.
(10) By opening the pile hole on site, laying the bearing platform 11, and providing a plurality of detachable column segments 122, condition is provided for a removal of a temporary support system when adjusting a stress system during a subsequent construction of the V-shaped columns.
(11) Referring to
(12) The upper abutting seat 41 is arranged in an arc shape, and there are even numbers of upper abutting seats 41 are evenly at intervals along a circumferential direction of the column segments 122; the lower abutting seat 42 is arranged in the arc shape that is suitable for the upper abutting seat 41, there are even numbers of lower abutting seats 42 are evenly at intervals along the circumferential direction of the column segment 122, and the lower abutting seat 42 is located on an inner side of the upper abutting seat 41; after the two adjacent column segments 122 are connected, a circular structure formed by the upper abutting seat 41, and the circular structure formed by the lower abutting seat 42 are mutually sleeved to limit a horizontal movement of the column segment 122.
(13) The limiting rod group includes a limiting screw 43 that horizontally passes through between the upper abutting seat 41 and the lower abutting seat 42 at radial ends of the column segments 122, two ends of the limiting screw 43 are respectively threaded and connected with limiting nuts 44, which abut against an outer wall of the column segment 122. When the construction personnel connect the two adjacent column segments 122 above and below, the construction personnel only need to horizontally pass the limiting screw 43 through the column segments 122 and tighten the limiting nuts 44 on both ends of the limiting screw 43, making it convenient for the construction personnel to operate.
(14) In order to ensure a smooth abutting between the upper abutting seat 41 and the lower abutting seat 42, the outer wall of the lower column segment 122 is provided with a guide plate 5, the guide plate 5 tilts and extends outward, and there are a plurality of guide plates 5 are evenly at intervals along the circumferential direction of the column segment 122 and the guide plate 5 and the limiting screw 43 are provided in a staggered manner. Bottom ends of a plurality of guide plates 5 provided in a circumferential direction are jointly fixed to a same anchor ear 51, which is tightly connected to an outer side of the column segment 122.
(15) Referring to
(16) An end of the flat plate 21 departing from its hinged end slides along an extension direction of the flat plate 21 and is connected to a support plate 23, the support plate 23 is vertically provided, and a top of the support plate 23 is hinged with a hinged seat 231, which slides and is connected to the inclined plate 22; two sides of the support plate 23 facing the end of the flat plate 21 are respectively welded with an angle steel 232, the angle steel 232 is threaded to the flat plate 21 through a connecting bolt 233, during the construction process, a connection between the angle steel 232 and the flat plate 21 can be achieved by on-site drilling on the bottom plate.
(17) In addition, in order to reduce a damage to the top plate 01 during a jacking process, an embedded steel plate 02 is provided on a corresponding position between the top plate 01 and the temporary support column 12.
(18) A jacking construction method using the top plate jacking device configured for V-shaped columns, comprising the following steps: S1. drilling a pile hole at a specified location on the construction surface, there are a plurality of pile holes are evenly at intervals in a rectangular pattern between V-shaped columns, and the bearing platform 11 are poured at a bottom of the pile holes. S2. assembling the prefabricated column segments 122 from bottom to top on the outer side of the pile holes; when the construction personnel connect the two adjacent column segments 122 above and below, the upper column segment 122 is jacked to align with the lower column segment 122, the circular structure formed by the upper abutting seat 41 and the circular structure formed by the lower abutting seat 42 are mutually sleeved to limit the horizontal movement of the two adjacent column segments 122 above and below, the limiting screw 43 horizontally passes through the column segment 122, and the limiting nut 44 is tightened at both ends of the limiting screw 43, thereby limiting a vertical movement of the two adjacent column segments 122 above and below; after the connection is completed, the temporary support pile 1 is hanged vertically into the pile hole, so that a bottom end of the temporary support pile 1 is inserted on the bearing platform 11. S3. placing the support block 2 on the plurality of pillars 13, and mounting the hydraulic jack 3 at the top of the temporary support column 12, the hydraulic jack 3 is tightly connected to the temporary support column 12 through bolts, so that an output end of the hydraulic jack 3 can abut against the lower surface of the top plate 01; adjusting the hydraulic jack 3 so that the output end of the hydraulic jack 3 abuts against the lower surface of the top plate 01, adjusting a height of the top plate 01 until a top surface of the support blocks 2 in all temporary support piles 1 are at the same level; installing wooden formworks on both sides of the support block 2 and pouring a concrete into the support block 2, after a final setting of the concrete, the support block 2 forms a stable whole with a constant height, placing the top plate 01 on a plurality of support blocks 2 and providing a temporary support to the top plate 01, ensuring that the top surfaces of different support block 2 are at the same height to ensure the best support effect for the top plate 01. S4. after the construction of the V-shaped columns is completed and a strength requirement is met, adjusting a position of the hydraulic jack 3 so that the output end of the hydraulic jack 3 can abut against the lower surface of the top plate 01; jacking the jack synchronously, with loading control as a main control, a displacement of the top plate 01 shall not exceed 3 mm, the support block 2 shall be pulled out to stop loading, and do not overload to cause damage to the structure of the top plate 01. S6. releasing the connection between the hydraulic jack 3 and the temporary support column 12, and jacking the hydraulic jack 3 vertically through a cooperation of a crane and a sling; S7. the construction personnel first remove the connection between the two vertically adjacent column segments 122, and then jack the upper column segment 122 upwards through the crane and the sling, so that after the upper column segment 122 is completely detached from a remaining part of the temporary support column 12, the column segment 122 is jacked and moved horizontally to one side, and dispose of the jacking to a foundation pit ground, the column segments 122 are removed one by one from top to bottom.
(19) In the present application, by providing the temporary support column 12 as a plurality of easily detachable column segments 122, a difficulty of high-altitude operations for the construction personnel is reduced, construction steps are simplified, a time cost is shorten, a safety of the construction personnel is ensured, thereby providing a good reference function for similar projects in the future.
(20) The above are the preferred embodiments of the present application, which are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
(21) List of reference signs: 01. top plate; 02. embedded steel plate; 1. temporary support pile; 11. bearing platform; 111. base portion; 112. insertion portion; 12. temporary support column; 121. insertion slot; 122. column segment; 13. pillar; 2. support block; 21. flat plate; 22. inclined plate; 23. support plate; 231. hinged seat; 232. angle steel; 233. connecting bolt; 3. hydraulic jack; 4. connecting component; 41. upper abutting seat; 42. lower abutting seat; 43. limiting screw; 44. limiting nut; 5. guide plate; 51. anchor ear.