Packaging system and method for feeding cardboard blanks

Abstract

The disclosure relates to a packaging system comprising a deep-drawing packaging machine configured to produce packages in a production direction, and a feeding system for the deep-drawing packaging machine, wherein the feeding system comprises at least one transport belt device configured to transport cardboard blanks in a transport direction extending transversely to the production direction of the deep-drawing packaging machine into a transfer area formed within a machine frame of the deep-drawing packaging machine, and wherein the feeding system comprises a lifting device arranged in the transfer area for collecting and lifting the cardboard blanks transported into the transfer area by means of the transport belt device, wherein the lifting device has a plurality of independently controllable lifting units positioned one behind the other in the transport direction. Furthermore, the disclosure relates to a corresponding method.

Claims

1. A packaging system comprising a deep-drawing packaging machine configured to produce packages in a production direction, and a feeding system for the deep-drawing packaging machine, wherein the feeding system comprises a transport belt device configured to transport cardboard blanks in a transport direction that is transverse to the production direction of the deep-drawing packaging machine into a transfer area formed within a machine frame of the deep-drawing packaging machine, wherein the feeding system comprises a lifting device arranged in the transfer area for collecting and lifting the cardboard blanks transported into the transfer area by the transport belt device, and wherein the lifting device has a plurality of independently controllable lifting units positioned one behind the other in the transport direction.

2. The packaging system according to claim 1, wherein the lifting units positioned one behind the other in the transfer area in the transport direction, starting with the lifting unit positioned at a front in the transport direction, can be controlled individually one after the other for lifting respective cardboard blanks.

3. The packaging system according to claim 1, wherein the lifting units are each configured for collecting and lifting a plurality of cardboard blanks positioned next to one another transversely to the transport direction.

4. The packaging system according to claim 1, wherein the lifting units each have at least one folding tool for producing tray parts from respective cardboard blanks collected at the lifting units.

5. The packaging system according to claim 1, wherein the lifting units are separately pneumatically controllable.

6. The packaging system according to claim 1, wherein the feeding system in the transfer area has at least one adjustable positioning device associated with the transport belt device for aligning the cardboard blanks transported by the transport belt device into the transfer area.

7. The packaging system according to claim 1, wherein the feeding system comprises a gripper device mounted within the machine frame of the deep-drawing packaging machine and adjustable between the transfer area and a forming station of the deep- drawing packaging machine.

8. The packaging system according to claim 7, wherein the gripper device has a plurality of gripper units which can be jointly adjusted in height and/or a plurality of gripper units which can be adjusted relative to one another in the production direction.

9. The packaging system according to claim 1, wherein the transport belt device comprises a conveyor belt.

10. A method for feeding cardboard blanks arranged in a row one behind the other relative to a transport direction into a transfer area formed within a machine frame of a deep-drawing packaging machine that is configured to produce packages in a production direction transverse to the transport direction, the method comprising: transporting a cardboard blank, which is positioned in the row, inside the transfer area in the transport direction into a first collection position; and lifting the cardboard blank out of the first collection position before another cardboard blank, which is positioned immediately behind the cardboard blank in the row relative to the transport direction, advances inside the transfer area in the transport direction into a second collection position; wherein the transporting is performed by a transport belt device of a feeding system for the deep-drawing packaging machine, the transport belt device being configured to transport the cardboard blanks in the transport direction, wherein the lifting is performed by a lifting device of the feeding system, the lifting device being arranged in the transfer area for collecting and lifting the cardboard blanks transported into the transfer area by the transport belt device, and the lifting device having a plurality of independently controllable lifting units positioned one behind the other in the transport direction.

11. The method according to claim 10, further comprising folding the cardboard blank into a tray part and moving the tray part into a first transfer position before the another cardboard blank positioned immediately behind the cardboard blank in the row advances within the transfer area in the transport direction into the second collection position.

12. The method according to claim 10, wherein a plurality of rows formed side by side in the transport direction with cardboard blanks positioned one behind the other therein are simultaneously transported into the transfer area in an initial format, wherein a plurality of first cardboard blanks positioned adjacent each other transversely to the transport direction are transported simultaneously with one another in the transport direction into respective first mutually adjacent collection positions, lifted out of the first mutually adjacent collection positions, folded and moved as tray parts into respective first mutually adjacent transfer positions, before a plurality of adjacent second cardboard blanks positioned immediately behind the plurality of first cardboard blanks move simultaneously with one another in the transport direction into respective second mutually adjacent collection positions, and are lifted out of the second mutually adjacent collection positions, folded and moved as tray parts into respective second mutually adjacent transfer positions.

13. A packaging system comprising: a deep-drawing packaging machine configured to produce packages in a production direction, the deep-drawing packaging machine including a transfer area; and a feeding system for the deep-drawing packaging machine, the feeding system including a transport device configured to transport cardboard blanks in a transport direction that is transverse to the production direction of the deep-drawing packaging machine into the transfer area, and a lifting device arranged in the transfer area and configured to collect and lift the cardboard blanks transported into the transfer area by the transport device, wherein the lifting device includes multiple lifting units that are arranged in the transport direction and that are controllable independently of each other.

14. The packaging system according to claim 13, wherein the multiple lifting units are positioned one behind the other in the transport direction.

15. The packaging system according to claim 14, wherein the lifting units positioned one behind the other in the transfer area in the transport direction, starting with the lifting unit positioned at a front in the transport direction, are controllable individually one after another for lifting respective cardboard blanks.

16. The packaging system according to claim 13, wherein the lifting units are each configured to collect and lift a plurality of cardboard blanks positioned next to one another transversely to the transport direction.

17. The packaging system according to claim 13, wherein the lifting units each have at least one folding tool for producing tray parts from respective cardboard blanks collected at the lifting units.

18. The packaging system according to claim 13, wherein the lifting units are separately pneumatically controllable.

19. The packaging system according to claim 13, wherein the feeding system in the transfer area has at least one adjustable positioning device associated with the transport device for for aligning the cardboard blanks transported by the transport device into the transfer area.

20. The packaging system according to claim 13, wherein the deep- drawing packaging machine comprises a forming station configured to form troughs in a film, and the feeding system comprises a gripper device that is adjustable between the transfer area and the forming station.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Embodiments according to the disclosure are explained in more detail below by means of the Figures.

(2) FIG. 1 shows a schematic side view of a packaging system according to the disclosure;

(3) FIG. 2 shows a schematic cross-sectional view of the transfer area formed inside the deep-drawing packaging machine;

(4) FIG. 3 shows a schematic diagram of the operating mode of a lifting unit; and

(5) FIGS. 4A-4O show a process flow for forming a predetermined packaging format within the machine frame of the deep-drawing packaging machine.

(6) Identical components are identified throughout the Figures by the same reference signs.

DETAILED DESCRIPTION

(7) FIG. 1 shows a schematic side view of a packaging system 1 which comprises an intermittently operating deep-drawing packaging machine 2 and a feeding system 3 for the deep-drawing packaging machine 2. The deep-drawing packaging machine 2 has a forming station 4, a sealing station 5, a transverse cutting device 6 and a longitudinal cutting device 7, which are arranged in this order in a production direction P on a machine frame 8. On the input side, a feed roll 9 is located on the machine frame 8, from which a lower film 10 is drawn off. In the embodiment shown, the forming station 4 is configured as a deep-drawing station in which troughs M are formed in the lower film 10 by deep-drawing, for example by means of compressed air and/or vacuum. In this context, the forming station 4 can be configured such that several troughs M are formed next to one another in the direction perpendicular to the production direction P. A filling path 11 is provided downstream of the forming station 4 in the production direction P, in which the troughs M formed in the lower film 10 are filled with product.

(8) The sealing station 5 has a hermetically sealable chamber 5a in which the atmosphere in the troughs M can be evacuated and/or replaced, for example, by gas purging with an exchange gas or with a gas mixture before sealing with the upper film 13 dispensed from an upper film holder 12.

(9) The transverse cutting device 6 can be configured as a die cutter which cuts the lower film 10 and the upper film 13 in a direction transverse to the production direction P between adjacent troughs M. The upper film 13 is cut by the transverse cutting device 6. The transverse cutting device 6 operates in such a way that the lower film 10 is not cut across its entire width, but is not cut through at least in an edge region. This enables controlled onward transport.

(10) The longitudinal cutting device 7 can be configured as a knife arrangement with which the lower film 10 and the upper film 13 are cut between adjacent troughs M and at the lateral edge of the lower film 10 in the production direction P, so that separated packages V are present downstream of the longitudinal cutting device 7.

(11) Furthermore, the deep-drawing packaging machine 2 shown in FIG. 1 has an operating terminal 14 at which process parameters can be set for the respective work stations provided on the deep-drawing packaging machine 2. The operating terminal 14 comprises a control device 15 shown only schematically. The control device 15 is configured to perform computing operations, in particular in real time during the packaging process, in order to control the deep-drawing packaging machine 2 based thereon. The control device 15 of the deep-drawing packaging machine 2 is also configured to control the feeding system 3 shown in FIG. 1.

(12) The feeding system 3 shown only schematically in FIG. 1 has a transport belt device 16 which is configured to feed cardboard blanks K to the deep-drawing packaging machine 2 in a transport direction T running transversely to the production direction P of the deep-drawing packaging machine 2. These cardboard blanks K, which are shown in a flat form in FIG. 1, are folded into tray parts S (see FIG. 3) within the deep-drawing packaging machine 2 and joined together with the troughs M, which are deep-drawn within the forming station 4, to form composite packaging lower parts VU.

(13) FIG. 2 shows that the transport belt device 16 has drivers 30. The transport belt device 16 receives the cardboard blanks K from a destacker 17 in order to transport them in the transport direction T into a transfer area 18 formed within the machine frame 8 of the deep-drawing packaging machine 2. Within the transfer area 18, the feeding system 3 has a lifting device 19 which is configured to collect and lift the cardboard blanks K transported into the transfer area 18 by means of the transport belt device 16. A gripper device 20 is arranged above the lifting device 19. The gripper device 20 has height-adjustable gripper units 20A, 20B, 20C, 20D which are configured to cooperate with the lifting device 19, in particular with lifting units 19A, 19B, 19C, 19D formed separately thereon. Both the lifting units 19A to 19D and the gripper units 20A to 20D can each be in the form of pneumatically operated units.

(14) Furthermore, FIG. 2 shows a schematic representation of a positioning device 21, which is assigned to the transport belt device 16 within the transfer area 18. The positioning device 21 can also be pneumatically controlled. As shown in FIG. 2, the positioning device 21 has four positioning pins 22 assigned to the transport belt device 16 one behind the other in the transport direction T. The positioning pin 22 arranged at the very front in the transport direction T is positioned extended, while the positioning pins arranged behind it in the transport direction T are lowered. A cardboard blank K transported in a row into the transfer area 18 and in the first position can be moved against the extended positioning pin in order to assume a desired position and alignment above the lifting unit 19A positioned below it. Cardboard blanks K in the row behind can be moved in succession against the other positioning pins 22 when extended to assume precise alignment above the other respective lifting units 19B, 19C, 19D.

(15) The lifting units 19A, 19B, 19C, 19D shown in FIG. 2 can be controlled independently of one another. This means that the respective lifting units 19A to 19D can be adjusted individually from the position shown in FIG. 2, one after the other, in the direction of the gripper units 20A to 20D positioned above them.

(16) FIG. 3 shows how a cardboard blank K transported into the transfer area 18 is collected by one of the lifting units 19A to 19D, lifted and simultaneously folded during the lifting movement and finally transferred to one of the gripper units 20A to 20D positioned above it. This sequence is described below in connection with the lifting unit 19A arranged in the very front position in transport direction T.

(17) First, in a first step A, the cardboard blank K is moved above the lifting unit 19A by means of the transport belt device 16 into a collection position P1. For this purpose, the cardboard blank K is moved by the transport belt device 16 into the transfer area 18 until it abuts against the extended positioning pin 22 of the positioning device 21. The cardboard blank K has now arrived precisely in the collection position P1, from which it can be collected by the lifting unit 19A.

(18) The lifting unit 19A shown schematically in FIG. 3 comprises a folding tool 23. The folding tool 23 has a die 24, on the bottom part of which a plurality of pneumatically controllable suction cup units 25 are arranged. Furthermore, the folding tool 23 has a plurality of pins 26 on its circumference. This makes it possible, as shown in step B, to align the cardboard blank K on the folding tool 23.

(19) In step B, the lifting unit 19A, in particular the folding tool 23 formed thereon, is extended further in the lifting direction H. As a result, the folding tool 23 collects the cardboard blank K arranged in the collection position P1 in step A, thereby freeing up its space on the transport belt device 16. By lifting the cardboard blank K, another cardboard blank K positioned in transport direction T behind the cardboard blank K shown in FIG. 3 can now advance in order to achieve a division according to the lane division of the deep-drawing packaging machine 2. The cardboard blank K that advances can move against the positioning pin 22 shown as a dashed line in FIG. 3, which has now been extended.

(20) In step C in FIG. 3, the cardboard blank K positioned on the folding tool 23 is deep-drawn into the die 24. For this purpose, a vacuum is applied to the suction cup units 25. Based on the folding process thus performed, a tray part S is produced from the cardboard blank K.

(21) In step C, the tray part S present therein is positioned in a transfer position P2. The preceding steps A to C can now be carried out or temporarily overlapped for the subsequent cardboard blank K, etc., until all the cardboard blanks K present in the transfer area are positioned in their transfer positions P2.

(22) The tray part S produced during the lifting movement can be collected from the transfer position P2 by means of the gripper unit 20A. The gripper unit 20A is lowered in lifting direction H2 for this purpose. The gripper unit 20A shown in FIG. 3 is configured as a suction gripper. The gripper unit 20A has a circumferential groove 27 in which an edge R of the tray part S can be accommodated. This can prevent the edge R folded on the tray part S from folding back.

(23) The tray part S can be fixed to the gripper unit 20A by means of suction units 28 formed thereon. This is shown in step D. In step D, the tray part S is arranged in a traverse position P3 relative to the transfer position P2 in the lifting direction H2. From the traverse position P3, the tray part S attached to the gripper unit 20A is transported further in the production direction P to the forming station 4 of the deep-drawing packaging machine 2.

(24) FIGS. 4A to 4O show how the flat cardboard blanks K fed to the deep-drawing packaging machine 2 can be folded into tray parts S by means of the respective lifting units 19A to 19D and these are transferred to the gripper device 10 in a predefined packaging format F.

(25) FIG. 4A shows a schematic cross-sectional view of the deep-drawing packaging machine 2 in the transfer area 18 and of the feeding system 3, which is configured to feed cardboard blanks K in transport direction T to the transfer area 18. In the dashed outlined window section in FIG. 4A, the deep-drawing packaging machine 2 and the feeding system 3 arranged transversely thereto are shown schematically from the top view.

(26) In FIG. 4B, two cardboard blanks K spaced apart from one another are first deposited on the transport belt device 16 by the destacker 17 outside the deep-drawing packaging machine 2. From the top view illustration, it can be seen that there are actually two rows formed one behind the other transversely to the transport device T.

(27) In FIG. 4C, the two rows of cardboard blanks K deposited on the transport belt device 16 are moved in transport direction T.

(28) According to FIG. 4D, two further rows of cardboard blanks K are delivered from the destacker 17 to the transport belt device 16. FIGS. 4C and 4D show that the respective rows of cardboard blanks K are deposited on the transport belt device 16 according to an initial format A, which is shown schematically in the top view. For this purpose, the respective rows are discharged from the two magazines formed in the destacker 17 onto the transport belt device 16 in pairs offset relative to one another due to their format.

(29) FIG. 4E shows that the initial format A of cardboard blanks K are transported by the transport belt device 16 into the transfer area 18 formed within the machine frame 8 of the deep-drawing packaging machine 2. FIG. 4E shows that the cardboard blank K positioned first within the transfer area 18 in the transport direction T has moved to its collection position P1, in which it is aligned below the gripper unit 20A positioned above it. The other cardboard blanks K positioned behind them are not yet aligned below the respective gripper units 20B, 20C, 20D. Rather, as shown in the following Figures, these cardboard blanks K, which are still arranged in the original initial format A, are moved sequentially to assume an aligned position below the respective gripper units 20B, 20C, 20D.

(30) FIG. 4F shows that the cardboard blank K shown in the transfer position P1 in FIG. 4E is adjusted in height in lifting direction H1 by means of the lifting unit 19A arranged below it. During this lifting movement, the cardboard blank K is folded and positioned as tray part S in transfer position P2. At this point, two further cardboard blanks K, i.e., two further rows of cardboard blanks K, are already deposited on the transport belt device 16 by the destacker 17.

(31) FIG. 4G shows that the cardboard blank K positioned immediately behind the first cardboard blank K in the transport direction T has moved to its collection position P1 within the transfer area 18 in the transport direction T. The cardboard blanks K positioned behind them are not yet positioned in their respective collection positions P1. FIG. 4G shows that the cardboard blank K present in the collection position P1 is advanced by a distance x in order to have a desired division TS (see FIG. 4H) with respect to the preceding tray part S, which corresponds to the lane division present in the production direction P of the deep-drawing packaging machine 2.

(32) FIG. 4H shows that the second cardboard blank K is lifted by the lifting unit 19B mounted at the second position in the transport direction T and is present as a tray part S in the transfer position P2.

(33) Now, as shown in FIG. 4I, the cardboard blank K positioned at the penultimate position in the row is advanced by the distance x so that it is aligned in its collection position P1 below the gripper unit 20C or above the lifting unit 19C. The rows of cardboard blanks K delivered to the transport belt device 16 by the destacker 17 at this point are moved such that two further rows of cardboard blanks K can be transferred from the destacker 17 to the transport belt device 16.

(34) FIG. 4J now shows that three tray parts S are already arranged in their transfer positions P2. According to FIG. 4K, the last cardboard blank K or the last row of cardboard blanks K positioned within the transfer area 18 has moved to its collection position P1. Here, too, the row of cardboard blanks K moves again by the distance x to be positioned according to the division TS.

(35) FIG. 4L shows that the last row of cardboard blanks K has been lifted by the lifting unit 19D into the transfer position P2 and folded. Now, all cardboard blanks K provided by the transport belt device 16 within the transfer area 18 are positioned in its transfer position P2. Outside the deep-drawing packaging machine 2, further cardboard blanks K are already fully deposited in the initial format A on the transport belt device 16 and are waiting to be transported to the transfer area 18. FIG. 4M shows that the respective gripper units 20A to 20D are simultaneously lowered in the lifting direction H2 to collect the tray parts S positioned in a predetermined packaging format F in the transfer positions P2.

(36) FIG. 4N shows that the tray parts S are lifted by the gripper device 20 into its traverse positions P3. Next, the gripper device 20 moves the tray parts S collected thereon in the production direction P to the forming station 4. In the forming station 4, the tray parts S deposited in the predetermined packaging format F are connected to the troughs M deep-drawn therein in order to leave the forming station 4 in the direction of the sealing station 5 as composite packaging lower parts VU.

(37) Finally, FIG. 4O shows that the rows of cardboard blanks K deposited outside the deep-drawing packaging machine 2 in the initial format A are transported to the transfer area 18 to be sequentially positioned, collected, lifted, folded and transferred therein to the gripper device 20 in the form of tray parts S as described above.