DRIVING FORCE CONTROL SYSTEM FOR VEHICLE
20230219558 · 2023-07-13
Assignee
Inventors
- Yu INASE (Susono-shi, JP)
- Akira IJICHI (Odawara-shi, JP)
- Yoshio ITOU (Susono-shi, JP)
- Taichi KOBAYASHI (Susono-shi, JP)
- Kunihiko USUI (Fuji-shi, JP)
Cpc classification
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W2520/263
PERFORMING OPERATIONS; TRANSPORTING
B60W2552/15
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W20/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W20/16
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A driving force control system for a vehicle that eliminates backlash in torque transmission paths when decelerating or stopping the vehicle. In the vehicle, a differential unit reverses a torque delivered from a motor to a second output shaft. A controller generates a drive torque by an engine and a control torque by the motor when stopping or decelerating the vehicle. Consequently, a difference between torque delivered from the engine to a first output shaft and torque delivered from the motor to the first output shaft is increased to a first predetermined torque or greater, and torque delivered from the motor to the second output shaft is increased to a second predetermined torque or greater.
Claims
1. A driving force control system for a vehicle, comprising: a prime mover; a first output shaft that delivers torque generated by the prime mover to any one of pairs of front and rear wheels; a second output shaft that is connected to other one of the pairs of the front wheels and the rear wheels; and a differential unit that connects the first output shaft, the second output shaft, and a motor in a differential manner, and that reverses a torque delivered from the motor to the second output shaft to a direction opposite to a direction of a torque delivered from the motor to the first output shaft, the driving force control system comprising: a controller that controls the prime mover and the motor, wherein the controller is configured to generate a predetermined drive torque by the prime mover and a control torque falling within a predetermined range by the motor when stopping or decelerating the vehicle, such that a difference between the torque delivered from the prime mover to the first output shaft and the torque delivered from the motor to the first output shaft is increased to or greater than a first predetermined torque, and that the torque delivered from the motor to the second output shaft is increased to or greater than a second predetermined torque.
2. The driving force control system for the vehicle as claimed in claim 1, wherein the controller is further configured to adjust the control torque generated by the motor based on a predetermined condition including a running condition and an operating mode of the vehicle.
3. The driving force control system for the vehicle as claimed in claim 1, wherein the controller is further configured to generate the control torque by the motor based on a predetermined condition including a running condition and an operating mode of the vehicle.
4. The driving force control system for the vehicle as claimed in claim 2, wherein the predetermined condition includes whether the operating mode is in a fuel saving mode.
5. The driving force control system for the vehicle as claimed in claim 2, wherein the predetermined condition includes whether it is required to propel the vehicle in a mode in which the torque is distributed to both pairs of the front wheels and the rear wheels.
6. The driving force control system for the vehicle as claimed in claim 2, wherein the vehicle further comprises a clutch that selectively connects at least any two of the first output shaft, the second output shaft, and the motor, and the predetermined condition includes an engagement state of the clutch.
7. The driving force control system for the vehicle as claimed in claim 2, wherein the predetermined condition includes a road grade.
8. The driving force control system for the vehicle as claimed in claim 2, wherein the predetermined condition includes a slip ratio of at least one of the pairs of the front wheels and the rear wheels.
9. The driving force control system for the vehicle as claimed in claim 1, wherein the vehicle further comprises an electric storage device that supplies an electric power to the motor, and the controller is further configured to generate the control torque by the motor when a state of charge level of the electric storage device is a predetermined level or higher.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Features, aspects, and advantages of exemplary embodiments of the present disclosure will become better understood with reference to the following description and accompanying drawings, which should not limit the disclosure in any way.
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
DETAILED DESCRIPTION
[0030] Embodiments of the present disclosure will now be explained with reference to the accompanying drawings. Note that the embodiments shown below are merely examples of the present disclosure, and do not limit the present disclosure.
[0031] Referring now to
[0032] For example, a gasoline engine and a diesel engine may be adopted as the engine 1, and the engine 1 generates torque by burning air/fuel mixture.
[0033] In the vehicle Ve, the engine 1 is mounted longitudinally such that an output shaft 4 extends in the longitudinal direction of the vehicle Ve, and the output shaft 4 of the engine 1 is joined to the first motor 2. For example, a permanent magnet synchronous motor and an induction motor may be adopted as the first motor 2. That is, the first motor 2 serves not only as a motor that generates drive torque to increase a rotational speed of the output shaft 4 of the engine 1, but also as a generator that generates regenerative torque to reduce a rotational speed of the output shaft 4 thereby translating a kinetic energy of the output shaft 4 into electric power.
[0034] An output shaft 5 of the first motor 2 is joined to a torque converter (referred to as “T/C” in
[0035] The output shaft 7 of the torque converter 6 is joined to a transmission (referred to as “T/M” in
[0036] An output shaft 9 of the transmission 8 is joined to a sub-transmission (referred to as “Lo/Hi” in
[0037] An output shaft 11 of the sub-transmission 10 as a first output shaft is connected to the pair of rear wheels through a rear propeller shaft, a rear differential gear unit, and rear driveshafts (neither of which are shown).
[0038] In order to deliver the torque of the prime mover to the pair of front wheels, the center differential unit 3 are arranged around the output shaft 11 of the sub-transmission 10. According to the exemplary embodiment of the present disclosure, a single-pinion planetary gear unit is adopted as the center differential unit 3. Specifically, the center differential unit 3 comprises: a sun gear 12 that is formed around the output shaft 11 to be rotated relatively to the output shaft 11; a ring gear 13 that is arranged concentrically around the sun gear 12 and joined to the output shaft 11; a plurality of pinion gears 14 interposed between the sun gear 12 and the ring gear 13 while meshing with those gears; and a carrier 15 that supports the pinion gears 14 in a rotatable manner such that the pinion gears 14 revolves around the output shaft 11. Instead, other kinds of differential mechanism e.g., a double-pinion planetary gear unit may also be adopted as the center differential unit 3.
[0039] The sun gear 12 is joined to a first cylindrical shaft 16 extending toward the sub-transmission 10, and a leading end of the first cylindrical shaft 16 is joined to a second motor 17 serving as a motor of the exemplary embodiment of the present disclosure. That is, the output shaft 11 penetrates through the first cylindrical shaft 16 and the second motor 17. The second motor 17 is adapted to alter a torque distribution ratio of the center differential unit 3, and for example, a direct current motor and an alternating current motor may be adopted as the second motor 17.
[0040] The carrier 15 is joined to a second cylindrical shaft 18 extending toward the second motor 17, and a leading end of the second cylindrical shaft 18 is joined to a drive sprocket 19. That is, the first cylindrical shaft 16 penetrates through the second cylindrical shaft 18 and the drive sprocket 19.
[0041] In order to restrict a differential action of the center differential unit 3, a clutch 20 is arranged to selectively connect the second cylindrical shaft 18 (i.e., the carrier 15) to the ring gear 13. For example, a friction clutch and a dog clutch may be adopted as the clutch 20. Instead, the clutch 20 may also be adapted to selectively connect the sun gear 12 to the carrier 15 or the ring gear 13. Thus, the clutch 20 is adapted to selectively connect any two of the rotary elements of the center differential unit 3 as a single-pinion planetary gear unit.
[0042] As illustrated in
[0043] In the center differential unit 3, the carrier 15 and the ring gear 13 are rotated relatively to each other when the front wheels and the rear wheels are rotated at different speeds. In this situation, the second motor 17 is rotated to absorb a speed difference between the carrier 15 and the ring gear 13. When the engine 1 and the first motor 2 are generating torques, the torques generated by the engine 1 and the first motor 2 may be delivered partially to the front wheels in accordance with a magnitude of torque generated by the second motor 17. In this situation, the torques delivered from the engine 1 and the first motor 2 to the rear wheels are reduced. That is, a torque distribution ratio to the front wheels and the rear wheels is changed by controlling the torque generated by the second motor 17. In other words, torque transmission between the front wheels and the engine 1 or the first motor 2 is interrupted by not generating the torque by the second motor 17. Thus, the center differential unit 3 is a part-time differential unit that allows the vehicle Ve to selectively propel in a two-wheel drive mode in which drive torque is delivered only to the rear wheels, and in a four-wheel drive mode in which drive torque is delivered to both of the front wheels and the rear wheels.
[0044]
[0045] As indicated by the black arrows in
[0046] As described, in the case that the second motor 17 does not generate the motor torque Tm, the torque will not be applied to the gears in the torque transmission path between the center differential unit 3 and the front wheels. When the vehicle Ve is stopped or decelerated by the brakes arranged in the wheels, therefore, backlash would be created between gears arranged between the center differential unit 3 and the front wheels. By contrast, in a case that the torque delivered from the second motor 17 to the ring gear 13 is greater than the input torque Ti equivalent to creep torque, the torque is applied to the gears arranged between the center differential unit 3 and the rear wheels in the direction opposite to the drive torque to propel the vehicle Ve. In this case, therefore, backlash would be created between gears arranged between the center differential unit 3 and the rear wheels when the vehicle Ve is stopped or decelerated by the brakes arranged in the wheels. It is to be noted that the drive torque equivalent to the creep torque is generated by at least one of the engine 1 and the first motor 2 when the vehicle Ve is stopped or decelerated.
[0047] Therefore, if the vehicle Ve is launched or accelerated in the situation in which backlash exists in gear pairs arranged between the center differential unit 3 and the front wheels or the rear wheels, noises and shocks will be generated due to sudden elimination of the backlash. In addition, a response to an accelerating operation or a launching operation would be reduced.
[0048] In order to avoid the above-explained disadvantages, the control system according to the exemplary embodiment of the present disclosure is configured to control the motor torque Tm in such a manner as to reduce the noises and the shocks and to improve the acceleration response when launching the vehicle Ve being stopped and when accelerating the vehicle Ve being decelerated. For these purposes, specifically, the control system according to the exemplary embodiment of the present disclosure controls the motor torque Tm in such a manner as to apply drive torques to the wheels in a travelling direction of the vehicle Ve.
[0049] For these purposes, for example, the control system according to the exemplary embodiment of the present disclosure executes a routine shown in
[0050] If neither the forward drive range nor the reverse range is selected so that the answer of step S1 is NO, the routine returns. In this case, if an after-mentioned noise and vibration reducing control has already been executed in the previous routine, the noise and vibration reducing control is terminated. By contrast, if the forward drive range or the reverse range is selected so that the answer of step S1 is YES, the routine progresses to step S2 to determine whether an SOC level of the electric storage device is a predetermined level or higher. That is, at step S2, it is determined whether the second motor 17 is allowed to generate the torque Tm to reduce the backlash existing in the gear pairs arranged between the center differential unit 3 and the front wheels. Specifically, at step S2, it is determined whether the second motor 17 is allowed to generate an after-mentioned control torque Tc required during execution of the noise and vibration reducing control. Here, it is to be noted that the predetermined level of the SOC level may be altered depending on a speed and a temperature of the second motor 17.
[0051] If the SOC level of the electric storage device is lower than the predetermined level so that the answer of step S2 is NO, the routine returns. In this case, if the noise and vibration reducing control has been executed in the previous routine, the noise and vibration reducing control is also terminated. In this situation, it is preferable to generate torques by the engine 1 and the first motor 2 to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the rear wheels. By contrast, if the SOC level of the electric storage device is the predetermined level or higher so that the answer of step S2 is YES, the routine progresses to step S3 to execute the noise and vibration reducing control thereby controlling the motor torque Tm in such a manner as to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the front wheels, and between the center differential unit 3 and the rear wheels. Specifically, the motor torque Tm is adjusted such that a difference between the input torque Ti and the torque Tr applied to the ring gear 13 is increased to or greater than a first predetermined torque T1 that is required to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the rear wheels, and that the torque applied to the carrier 15 is increased to or greater than a second predetermined torque T2 that is required to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the front wheels. More specifically, the motor torque Tm is adjusted in such a manner as to satisfy both of the following inequality expressions:
and
That is, the motor torque Tm is adjusted to fall within a predetermined range expressed by the following inequality expression:
In the following explanations, the torque which satisfies both of the above inequalities (1) and (2) will be referred to as the control torque Tc.
[0052] Then, it is determined at step S4 whether a required driving force is a predetermined value or greater. That is, it is determined at step S4 whether to terminate the noise and vibration reducing control. To this end, the predetermined value of the driving force is set to or greater than a driving force of the case in which the creep torque is applied to the front wheels and the rear wheels.
[0053] If the required driving force is less than the predetermined value so that the answer of step S4 is NO, the routine returns. In this case, specifically, the second motor 17 continues to generate the control torque Tc. By contrast, if the required driving force is the predetermined value or greater so that the answer of step S4 is YES, the routine progresses to step S5 to terminate the noise and vibration reducing control. In this case, specifically, the engine 1, the first motor 2, and the second motor 17 are controlled to generate driving forces to generate the required driving force.
[0054] Thus, when the vehicle Ve is stopped or decelerated, the torque of the second motor 17 is controlled in such a manner as to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the front wheels, and between the center differential unit 3 and the rear wheels. According to the exemplary embodiment of the present disclosure, therefore, the backlash existing in the gear pairs has already been reduced to the drive side when launching or accelerating the vehicle Ve. For this reason, the noises and the shocks (i.e., vibrations) are reduced when launching the vehicle Ve being stopped and when accelerating the vehicle Ve being decelerated. In addition, the acceleration response to the launching operation and the accelerating operation is improved.
[0055] During execution of the noise and vibration reducing control, the second motor 17 is energized to generate the torque. Consequently, electric power will be consumed and wasted due to copper loss and iron loss. Since the electric storage device is charged to energize the second motor 17 by operating the engine 1, a total fuel consumption of the vehicle Ve would be increased to execute the noise and vibration reducing control.
[0056] In addition, there is a certain range of the control torque Tc to satisfy both of the above-mentioned inequalities (1) and (2) so as to eliminate the backlash existing in the gear pairs.
[0057] According to the exemplary embodiment of the present disclosure, therefore, the control torque Tc may be changed depending on a running condition or an operating mode of the vehicle Ve, or an execution of the noise and vibration reducing control may be permitted depending on a running condition or an operating mode of the vehicle Ve. To this end, the control system according to the exemplary embodiment of the present disclosure is further configured to execute a routine shown in
[0058] In the routine shown in
[0059] Instead, in the case that the fuel saving mode is selected so that the answer of step S10 is YES, the noise and vibration reducing control may be terminated. In this case, the routine progresses directly from step S10 to step S5. Otherwise, the determination at step S10 may also be made prior to step S3. In this case, if the fuel saving mode is selected so that the answer of step S10 is YES, an execution of the noise and vibration reducing control may be inhibited. In other words, in the case that the answer of step S10 is YES, the torque generation by the second motor 17 may be inhibited. Instead, in order to reduce the noises and shocks to a certain extent when launching or accelerating the vehicle Ve, it is also possible to generate torque smaller than the control torque Tc by the second motor 17. Thus, during propulsion in the fuel saving mode, the torque of the second motor 17 may be reduced.
[0060] By thus reducing the control torque Tc or the output torque of the second motor 17 during propulsion in the energy saving mode, the fuel efficiency of the vehicle Ve may be further improved.
[0061] According to the exemplary embodiment of the present disclosure, the control system is further configured to adjust the control torque Tc depending on whether or not the four-wheel drive mode is selected. To this end, the control system according to the exemplary embodiment of the present disclosure executes a routine shown in
[0062] In the routine shown in
[0063] Therefore, if it is required to propel the vehicle Ve in the four-wheel drive mode so that the answer of step S20 is YES, the routine progresses to step S21 to generate the relatively large control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned inequalities (1) and (2). Thereafter, the routine progresses to step S4. By contrast, if it is not required to propel the vehicle Ve in the four-wheel drive mode so that the answer of step S20 is NO, in other words, if the vehicle Ve is allowed to propel not only in the two-wheel drive mode but also in the four-wheel drive mode so that the answer of step S20 is NO, the routine progresses to step S22 to generate the relatively small control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned inequalities (1) and (2). Thereafter, the routine also progresses to step S4.
[0064] Instead, in the case that the answer of step S20 is NO, the noise and vibration reducing control may be terminated. In this case, the routine progresses directly from step S20 to step S5. Otherwise, the determination at step S20 may also be made prior to step S3. In this case, if the answer of step S20 is NO, an execution of the noise and vibration reducing control may be inhibited. In other words, in the case that the answer of step S20 is NO, the torque generation by the second motor 17 may be inhibited. Instead, in order to reduce the noises and shocks to a certain extent when launching or accelerating the vehicle Ve, it is also possible to generate torque smaller than the control torque Tc by the second motor 17. Thus, in the situation where it is not necessary to propel the vehicle Ve in the four-wheel drive mode, the torque of the second motor 17 may be reduced.
[0065] By thus increasing the control torque Tc when it is required to propel the vehicle Ve in the four-wheel drive mode, the acceleration response may be improved and the torques of the front wheels may be increased when accelerating the vehicle Ve. In addition, by thus reducing the control torque Tc or the output torque of the second motor 17 when it is not required to propel the vehicle Ve in the four-wheel drive mode, the fuel efficiency of the vehicle Ve may be improved.
[0066] In the center differential unit 3, the sun gear 12, the carrier 15, and the ring gear 13 are rotated integrally by engaging the clutch 20. Consequently, the input torque Ti to the center differential unit 3 is distributed to the output shaft 11 and the carrier 15 in the same direction without generating the control torque Tc by the second motor 17. In addition, the torque may also be distributed to the output shaft 11 and the carrier 15 in the same direction by generating the control torque Tc by the second motor 17. Therefore, the control torque Tc may be reduced or an execution of the noise and vibration reducing control may be inhibited when the center differential unit 3 is locked by engaging the clutch 20. To this end, the control system according to the exemplary embodiment of the present disclosure is further configured to execute a routine shown in
[0067] In the routine shown in
[0068] If the clutch 20 is disengaged so that the answer of step S30 is NO, it is necessary to generate the control torque Tc by the second motor 17 so as to eliminate the backlash existing in the gear pairs arranged between the center differential unit 3 and the front wheels. In this case, therefore, the routine progresses to step S31 to generate the relatively large control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned inequalities (1) and (2). Thereafter, the routine progresses to step S4. By contrast, if the clutch 20 is engaged so that the answer of step S30 is YES, the input torque Ti to the center differential unit 3 is distributed to the front wheels. That is, it is not necessary to generate the control torque Tc by the second motor 17, or it is sufficient to generate the relatively small torque by the second motor 17. In this case, therefore, the routine progresses to step S32 to generate the relatively small control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned inequalities (1) and (2). Thereafter, the routine also progresses to step S4.
[0069] Instead, in the case that the answer of step S30 is YES, the noise and vibration reducing control may be terminated. In this case, the routine progresses directly from step S30 to step S5. Otherwise, the determination at step S30 may also be made prior to step S3. In this case, if the answer of step S30 is YES, an execution of the noise and vibration reducing control may be inhibited. In other words, in the case that the answer of step S30 is YES, the torque generation by the second motor 17 may be inhibited. Instead, in order to reduce the noises and shocks to a certain extent when launching or accelerating the vehicle Ve, it is also possible to generate torque smaller than the control torque Tc by the second motor 17. Thus, in the situation where the clutch 20 is in engagement, the torque of the second motor 17 may be reduced.
[0070] By thus reducing the control torque Tc when the clutch 20 is in engagement, the fuel efficiency of the vehicle Ve may also be improved.
[0071] In addition, it is necessary to enhance controllability of the torque when launching or accelerating the vehicle Ve in the following situations e.g., where the vehicle Ve is stopped on an uphill slope, where the vehicle Ve is decelerated on an uphill slope by depressing a brake pedal, where the vehicle Ve is stopped on a slippery road, and where the vehicle Ve is decelerated on a slippery road. Therefore, it is preferable to eliminate the backlash existing in the gear pairs in the situations where the vehicle Ve is stopped or decelerated on an uphill slope or a slippery road. To this end, the control system according to the exemplary embodiment of the present disclosure is further configured to execute a routine shown in
[0072] In the routine shown in
[0073] If the road grade is the predetermined angle or greater so that the answer of step S40 is YES, or if the slip ratio of at least one of the pairs of the front wheels and the rear wheels is the predetermined value or greater so that the answer of step S40 is YES, it is preferable to generate the control torque Tc by the second motor 17 to eliminate the backlash existing in the gear pairs. In this case, therefore, the routine progresses to step S41 to generate the relatively large control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned expressions (1) and (2). Thereafter, the routine progresses to step S4. By contrast, if the road grade is smaller than the predetermined angle so that the answer of step S40 is NO, or if the slip ratio of at least one of the pairs of the front wheels and the rear wheels is less than the predetermined value so that the answer of step S40 is NO, the routine progresses to step S42 to generate the relatively small control torque Tc by the second motor 17 within the range possible to satisfy both of the above-mentioned inequalities (1) and (2). Thereafter, the routine also progresses to step S4.
[0074] Instead, in the case that the answer of step S40 is NO, the noise and vibration reducing control may be terminated. In this case, the routine progresses directly from step S40 to step S5. Otherwise, the determination at step S40 may also be made prior to step S3. In this case, if the answer of step S40 is NO, an execution of the noise and vibration reducing control may be inhibited. In other words, in the case that the answer of step S40 is NO, the torque generation by the second motor 17 may be inhibited. Instead, in order to reduce the noises and shocks to a certain extent when launching or accelerating the vehicle Ve, it is also possible to generate torque smaller than the control torque Tc by the second motor 17. Thus, in the situation where the road grade is smaller than the predetermined angle or the slip ratio of at least one of the pairs of the front wheels and the rear wheels is less than the predetermined value, the torque of the second motor 17 may be reduced.
[0075] By thus increasing the control torque Tc in the situation where the road grade is the predetermined angle or greater, or the slip ratio of at least one of the pairs of the front wheels and the rear wheels is the predetermined value or greater, the backlash existing in the gear pairs has already been eliminated when launching or accelerating the vehicle Ve. Therefore, an impact load will not be generated between the gears, and the controllability of the torques of the front wheels and the rear wheels may be improved. In addition, by thus reducing the control torque Tc or the output torque of the second motor 17 in the situation where the road grade is smaller than the predetermined angle or the slip ratio of at least one of the pairs of the front wheels and the rear wheels is less than the predetermined value, the fuel efficiency of the vehicle Ve may be improved.